Swing bolster side frame dismounting and mounting device

By designing a bolster side frame disassembly and assembly device for railway wagon bogies, and utilizing the automated operation of the support mechanism and clamping mechanism, the safety risks and low efficiency problems of manual operations in the existing technology are solved, and automated disassembly and disassembly is realized. installation, improving operational safety and efficiency.

CN222344713UActive Publication Date: 2025-01-14SHENHUA RAIL & FREIGHT WAGONS TRANSPORT
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Patent Information

Application Number
CN202421203260.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-29
Publication Date
2025-01-14
Estimated Expiration
2034-05-29

AI Technical Summary

Technical Problem

During the maintenance of railway truck bogies, the prior art requires manual disassembly and installation, which poses safety risks and is inefficient.

Method used

Design a bolster side frame disassembly and assembly device, including a support mechanism and a clamping mechanism. The support mechanism realizes automatic centering and clamping of the bolster through slide rails and screw rods, and the clamping mechanism realizes the side frame through translation and lifting components. Automatic disassembly and installation.

Benefits of technology

The automatic disassembly and assembly of the bolster and side frame is realized, which improves the safety and efficiency of the operation and reduces the risk of manual operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a swing bolster side frame dismounting and mounting device, and relates to the technical field of truck maintenance. The swing bolster side frame disassembling and assembling device comprises a supporting mechanism and clamping mechanisms arranged on the two sides of the supporting mechanism, the supporting mechanism is used for supporting a swing bolster, the clamping mechanisms are used for clamping a side frame, and the supporting mechanism comprises a first base, a first sliding rail, a first sliding block, a second sliding block, a supporting seat, a first clamping plate, a first lead screw and a first motor. The first sliding rail is horizontally arranged on the top face of the first base, the first sliding block and the second sliding blocks are arranged on the first sliding rail in a sliding mode, the second sliding blocks are arranged on the two sides of the first sliding block, the supporting seat is arranged on the first sliding block, the first clamping plate is arranged on the second sliding blocks, the second sliding blocks are connected with the first lead screw, and the screwing directions of threads at the two ends of the first lead screw are opposite. The first motor is connected with the first lead screw. The swing bolster side frame disassembling and assembling device can automatically disassemble and assemble the swing bolster side frame, manual operation is not needed, and operation safety and efficiency are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of truck maintenance, in particular to a bolster side frame disassembly and assembly device. Background Art

[0002] During the inspection and maintenance of railway freight car bogies, it is necessary to disassemble large components, including the bolster and the side frames on both sides, a total of three parts. Due to the large size and heavy weight of large components, in the actual inspection and maintenance process, each disassembly or assembly requires the use of special tooling, and the manual power crane is used to remove or install each component from the bogie in turn. The Chinese patent with publication number CN104973501B discloses a bogie lifting beam. Although it reduces the trouble of deploying other tooling, it still requires manual disassembly and assembly of the bogie, and does not solve the safety risk problem of manual operation. Utility Model Content

[0003] The utility model provides a bolster side frame disassembly and assembly device, which can automatically disassemble and assemble the bolster side frame, thereby improving operation safety and efficiency.

[0004] The utility model provides a bolster side frame disassembly and assembly device, comprising a supporting mechanism and a clamping mechanism arranged on both sides of the supporting mechanism, the supporting mechanism is used to support the bolster, and the clamping mechanism is used to clamp the side frame, the supporting mechanism comprises a first base, a first slide rail, a first slider, a second slider, a supporting seat, a first clamping plate, a first screw rod and a first motor, the first slide rail is horizontally arranged on the top surface of the first base, the first slider and the second slider are both slidably arranged on the first slide rail, the second slider is arranged on both sides of the first slider, the supporting seat is arranged on the first slider, the first clamping plate is arranged on the second slider, the second slider is connected to the first screw rod and the threads at both ends of the first screw rod have opposite rotation directions, and the first motor is connected to the first screw rod.

[0005] In one embodiment, the support seat includes a base, a turntable and a bearing, the base is fixed on the first slider, the bearing is arranged between the base and the turntable, and the turntable is used to support the bolster.

[0006] In one embodiment, the clamping mechanism includes a translation assembly, a lifting assembly and a clamping assembly, the clamping assembly is arranged on the lifting assembly, the clamping assembly includes two second clamping plates arranged opposite to each other, and the lifting assembly is arranged on the translation assembly.

[0007] In one embodiment, the clamping assembly also includes a mounting frame and a second screw rod, a second motor, a second slide rail and a third slider arranged on the mounting frame, the third slider is arranged on the second slide rail, the second clamping plate is arranged on the third slider, the third slider is connected to the second screw rod, the threads at both ends of the second screw rod have opposite rotation directions, and the second motor is connected to the second screw rod.

[0008] In one embodiment, the lifting assembly includes a third screw rod, a third motor, a fourth slider and a third slide rail, the third motor is connected to the third screw rod, the fourth slider is arranged on the third slide rail, and the fourth slider and the third screw rod are both connected to the mounting frame.

[0009] In one embodiment, the fourth sliding block is disposed on both sides of the mounting frame, and the third screw rod is connected to the middle portion of the mounting frame.

[0010] In one embodiment, the translation assembly includes a second base, a fourth slide rail, a fifth slider, a rack, a gear and a fourth motor, the fourth slide rail and the rack are both horizontally arranged on the second base, the fifth slider is arranged on the fourth slide rail and connected to the lifting assembly, the gear is arranged on the fourth motor and meshes with the rack, and the fourth motor is arranged on the lifting assembly.

[0011] In one embodiment, the clamping mechanism further includes two support columns arranged opposite to each other on the second base, and the support columns are used to place the side frames.

[0012] In one embodiment, the support column is arranged on the outer side of the second base.

[0013] In one embodiment, each of the second sliding blocks is provided with two first clamping plates.

[0014] Compared with the prior art, the advantage of the utility model lies in that the support seat arranged on the first slider can move freely along the first slide rail, and the first clamping plate arranged on the second slider can realize opposite and opposite movement by means of the first screw rod. When the bolster is placed on the support seat, the first clamping plates arranged on the second sliders on both sides of the support seat move toward each other, and the bolster is automatically aligned while clamping the bolster, thereby facilitating the disassembly or installation operation of the side frame by the clamping mechanism. The disassembly and installation of the side frame are both carried out by means of the clamping mechanism, without the need for manual operation, thereby improving the safety and efficiency of the operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The present invention will be described in more detail below based on embodiments and with reference to the accompanying drawings.

[0016] Figure 1It is a structural schematic diagram of a bolster side frame disassembly and assembly device in an embodiment of the utility model;

[0017] Figure 2 It is a front structural schematic diagram of the supporting mechanism in the embodiment of the utility model;

[0018] Figure 3 It is a schematic diagram of the top view of the supporting mechanism in the embodiment of the utility model;

[0019] Figure 4 It is a schematic diagram of the side structure of the first clamping plate and the support seat in the embodiment of the utility model;

[0020] Figure 5 It is a schematic diagram of the top view of the clamping mechanism in the embodiment of the utility model;

[0021] Figure 6 It is a front structural schematic diagram of the clamping mechanism in the embodiment of the utility model.

[0022] Reference numerals:

[0023] 1. Support mechanism; 11. First base; 12. First slide rail; 13. First slider; 14. Second slider; 15. Support seat; 151. Base; 152. Turntable; 153. Bearing; 16. First clamping plate; 17. First screw rod; 18. First motor; 2. Clamping mechanism; 21. Translation assembly; 211. Second base; 212. Fourth slide rail; 213. Fifth slider; 214. Rack; 215. Gear; 216. Fourth motor; 22. Lifting assembly; 221. Third screw rod; 222. Third motor; 223. Fourth slider; 224. Third slide rail; 23. Clamping assembly; 231. Second clamping plate; 232. Mounting frame; 233. Second screw rod; 234. Second motor; 235. Second slide rail; 236. Third slider; 24. Support column; 100. Rocker; 200. Side frame. DETAILED DESCRIPTION

[0024] The utility model will be further described below in conjunction with the accompanying drawings.

[0025] like Figure 1 As shown, the bolster side frame disassembly and assembly device of one embodiment of the utility model comprises a support mechanism 1 and a clamping mechanism 2 arranged on both sides of the support mechanism 1, wherein the support mechanism 1 is used to support the bolster 100, and the clamping mechanism 2 is used to clamp the side frame 200. Figures 2 to 4As shown, the support mechanism 1 includes a first base 11, a first slide rail 12, a first slider 13, a second slider 14, a support seat 15, a first clamping plate 16, a first screw rod 17 and a first motor 18. The first slide rail 12 is horizontally arranged on the top surface of the first base 11, the first slider 13 and the second slider 14 are both slidably arranged on the first slide rail 12, the second slider 14 is arranged on both sides of the first slider 13, the support seat 15 is arranged on the first slider 13, the first clamping plate 16 is arranged on the second slider 14, the second slider 14 is connected to the first screw rod 17 and the threads at both ends of the first screw rod 17 have opposite rotation directions, and the first motor 18 is connected to the first screw rod 17.

[0026] The support seat 15 arranged on the first slider 13 can move freely along the first slide rail 12. Since the threads at both ends of the first screw rod 17 have opposite rotation directions, when the first motor 18 drives the first screw rod 17 to rotate, the first clamping plate 16 arranged on the second slider 14 can realize relative and opposite movements by relying on the first screw rod 17. When the bolster 100 is placed on the support seat 15 by a robot or other equipment, the first clamping plates 16 arranged on the second slider 14 on both sides of the support seat 15 move toward each other, and the bolster 100 is automatically centered while being clamped, thereby facilitating the disassembly or installation operation of the side frame 200 by the clamping mechanism 2. The disassembly and installation of the side frame 200 are both performed by the clamping mechanism 2, without the need for manual operation, thereby improving the safety and efficiency of the operation.

[0027] like Figure 2 As shown, the support base 15 includes a base 151, a turntable 152 and a bearing 153, the base 151 is fixed on the first slider 13, the bearing 153 is arranged between the base 151 and the turntable 152, and the turntable 152 is used to carry the bolster 100. The turntable 152 can rotate freely. When the bolster 100 is placed on the turntable 152, even if the bolster 100 is not completely straightened, the bolster 100 will be straightened under the clamping action of the first clamping plate 16, so that the clamping mechanism 2 can accurately clamp the side frame 200 on the bolster 100.

[0028] like Figure 1 As shown, the clamping mechanism 2 includes a translation assembly 21, a lifting assembly 22 and a clamping assembly 23. The clamping assembly 23 is arranged on the lifting assembly 22. The clamping assembly 23 includes two second clamping plates 231 arranged opposite to each other. The lifting assembly 22 is arranged on the translation assembly 21. By arranging the translation assembly 21 and the lifting assembly 22, the clamping assembly 23 can be flexibly moved in the horizontal and vertical directions to accurately complete the disassembly and installation operations of the side frame 200.

[0029] Specifically, Figure 5 and Figure 6As shown, the clamping assembly 23 also includes a mounting frame 232 and a second screw rod 233, a second motor 234, a second slide rail 235 and a third slider 236 arranged on the mounting frame 232. The third slider 236 is arranged on the second slide rail 235. The second clamping plate 231 is arranged on the third slider 236. The third slider 236 is connected to the second screw rod 233. The threads at both ends of the second screw rod 233 have opposite rotation directions. The second motor 234 is connected to the second screw rod 233. The second motor 234 is used to drive the second screw rod 233 to rotate. Since the threads at both ends of the second screw rod 233 have opposite rotation directions, the two second clamping plates 231 can move toward or away from each other, thereby clamping the side frame 200.

[0030] Two first clamping plates 16 are disposed on each second sliding block 14 , so that each side of the bolster 100 is clamped by two first clamping plates 16 , thereby ensuring stable clamping of the bolster 100 .

[0031] The lifting assembly 22 includes a third screw rod 221, a third motor 222, a fourth slider 223 and a third slide rail 224. The third motor 222 is connected to the third screw rod 221. The fourth slider 223 is arranged on the third slide rail 224. The fourth slider 223 and the third screw rod 221 are both connected to the mounting bracket 232. When the third motor 222 drives the third screw rod 221 to rotate, the mounting bracket 232 arranged on the third screw rod 221 moves up and down along the third screw rod 221, thereby realizing the lifting and lowering of the clamping assembly 23. Since the mounting bracket 232 is arranged on the fourth slider 223, the stability of the mounting bracket 232 when moving can be improved.

[0032] Furthermore, the fourth sliding block 223 is disposed on both sides of the mounting frame 232 , and the third screw rod 221 is connected to the middle of the mounting frame 232 , so that the movement of the mounting frame 232 is more stable.

[0033] like Figure 1 As shown, the translation assembly 21 includes a second base 211, a fourth slide rail 212, a fifth slider 213, a rack 214, a gear 215 and a fourth motor 216. The fourth slide rail 212 and the rack 214 are both horizontally arranged on the second base 211. The fifth slider 213 is arranged on the fourth slide rail 212 and connected to the lifting assembly 22. The gear 215 is arranged on the fourth motor 216 and meshes with the rack 214. The fourth motor 216 is arranged on the lifting assembly 22. When the fourth motor 216 drives the gear 215 to rotate, the gear 215 will move along the rack 214, so that the lifting assembly 22 as a whole also moves along the rack 214. The fifth slider 213 and the fourth slide rail 212 ensure the stability of the lifting assembly 22 when it moves.

[0034] like Figure 1 , Figure 5 and Figure 6As shown, the clamping mechanism 2 further includes two support columns 24 disposed oppositely on the second base 211, and the support columns 24 are used to place the side frame 200. The support columns 24 serve as a temporary placement position for the side frame 200, and the clamping assembly 23 clamps the side frame 200 from the support columns 24 and installs it on the bolster 100, or removes the side frame 200 on the bolster 100 and places it on the support columns 24 for a manipulator or other equipment to take away, so as to avoid the clamping assembly 23 directly receiving the side frame 200, thereby having higher safety and better operability.

[0035] Furthermore, the support column 24 is disposed on the outer side of the second base 211 , so that the support column 24 will not affect the operation of other components on the clamping mechanism 2 .

[0036] Although the present invention has been described with reference to preferred embodiments, various modifications may be made thereto and parts thereof may be replaced with equivalents without departing from the scope of the present invention. In particular, the various technical features mentioned in the various embodiments may be combined in any manner as long as there is no structural conflict. The present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. A bolster side frame disassembly and assembly device, characterized in that: The present invention comprises a supporting mechanism and a clamping mechanism arranged on both sides of the supporting mechanism, the supporting mechanism is used to support a bolster, the clamping mechanism is used to clamp a side frame, the supporting mechanism comprises a first base, a first slide rail, a first slider, a second slider, a supporting seat, a first clamping plate, a first screw rod and a first motor, the first slide rail is horizontally arranged on the top surface of the first base, the first slider and the second slider are both slidably arranged on the first slide rail, the second slider is arranged on both sides of the first slider, the supporting seat is arranged on the first slider, the first clamping plate is arranged on the second slider, the second slider is connected to the first screw rod and the threads at both ends of the first screw rod have opposite rotation directions, and the first motor is connected to the first screw rod.

2. The bolster side frame disassembly and assembly device according to claim 1, characterized in that: The support seat includes a base, a turntable and a bearing. The base is fixed on the first sliding block. The bearing is arranged between the base and the turntable. The turntable is used to carry the bolster.

3. The bolster side frame disassembly and assembly device according to claim 1, characterized in that: The clamping mechanism comprises a translation component, a lifting component and a clamping component. The clamping component is arranged on the lifting component. The clamping component comprises two second clamping plates arranged opposite to each other. The lifting component is arranged on the translation component.

4. The bolster side frame disassembly and assembly device according to claim 3, characterized in that: The clamping assembly also includes a mounting frame and a second screw rod, a second motor, a second slide rail and a third slider arranged on the mounting frame, the third slider is arranged on the second slide rail, the second clamping plate is arranged on the third slider, the third slider is connected to the second screw rod, the threads at both ends of the second screw rod have opposite rotation directions, and the second motor is connected to the second screw rod.

5. The bolster side frame disassembly and assembly device according to claim 4, characterized in that: The lifting assembly includes a third screw rod, a third motor, a fourth slider and a third slide rail, the third motor is connected to the third screw rod, the fourth slider is arranged on the third slide rail, and the fourth slider and the third screw rod are both connected to the mounting frame.

6. The bolster side frame disassembly and assembly device according to claim 5, characterized in that: The fourth sliding block is arranged on both sides of the mounting frame, and the third screw rod is connected to the middle part of the mounting frame.

7. The bolster side frame disassembly and assembly device according to claim 3, characterized in that: The translation assembly includes a second base, a fourth slide rail, a fifth slider, a rack, a gear and a fourth motor. The fourth slide rail and the rack are both horizontally arranged on the second base. The fifth slider is arranged on the fourth slide rail and connected to the lifting assembly. The gear is arranged on the fourth motor and meshes with the rack. The fourth motor is arranged on the lifting assembly.

8. The bolster side frame disassembly and assembly device according to claim 7, characterized in that: The clamping mechanism also includes two supporting columns which are arranged opposite to each other on the second base, and the supporting columns are used for placing the side frames.

9. The bolster side frame disassembly and assembly device according to claim 8, characterized in that: The supporting column is arranged on the outer side of the second base.

10. The bolster side frame disassembly and assembly device according to claim 1, characterized in that: Each of the second sliding blocks is provided with two first clamping plates.

Citation Information

Patent Citations

  • bogie lifting beam

    CN104973501B