Film covering mechanism of forage packaging machine
By designing an automated forage baler coating mechanism, using tightening components and rolling components, the problems of traditional forage baler coating instability and forage roll crushing are solved, and the tight coating and efficient production of forage bales are achieved, thus improving the improvement of forage bales The quality of storage and transportation of forages.
Patent Information
- Application Number
- CN202420504953.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-15
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-03-15
AI Technical Summary
The coating mechanism of traditional forage balers has complex structure and complicated operation, and the coating quality is unstable, which can easily lead to the crushing and looseness of the forage roll, affecting the storage and transportation quality of the forage.
A coating mechanism of forage baler is designed, including a shell, a winder, a rolling membrane assembly and a tightening component. Through the motor drive and mechanical components working together, the automatic packaging and coating of forage is realized, and the tightening component is used. The and coiled film assembly ensures the tightness of the forage bag and the uniformity of the coating, reduces manual operation steps and reduces errors.
The regular shape and density of forage bags are achieved, ensuring the protection of forage during storage and transportation, improving production efficiency and coating quality, and reducing the risk of forage loss and scattering.
Smart Images

Figure CN222347373U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of forage baling, in particular to a film covering mechanism of a forage baler. Background Art
[0002] In the forage processing industry, baling and laminating are important links to ensure the quality of forage and facilitate storage and transportation. Traditional forage baling methods mostly rely on manual operation, which is inefficient and has unsatisfactory laminating effects. With the continuous advancement of technology, automated forage balers have emerged, but their laminating mechanisms are often complex in structure, cumbersome in operation, and the laminating quality is unstable. Therefore, it is particularly important to develop a forage baler laminating mechanism with a simple structure, convenient operation, and good laminating effect. The forage baler laminating mechanism involved in this technology optimizes the design of the film rolling component and the tightening component to achieve automated operation of forage baling and laminating, improve production efficiency, and at the same time ensure the quality and stability of the laminating, providing an efficient and reliable solution for the forage processing industry.
[0003] Chinese patent number CN214729906U discloses a rapid film coating device for a forage baler, which stably clamps the forage roll by adjusting the clamping roller, fixes the front and rear positions of the forage roll by the limit rod, and finally drives the film to rotate by the rotation of the rotating rod, and realizes the rotation of the forage roll under the rotation of the clamping roller, thereby realizing the packaging of the forage roll, solving the problem that the forage pile is easy to become loose during the packaging process of the baler in the prior art;
[0004] The above-mentioned equipment also has the following problems during use: during use, when the grass roll is covered with film, because the tightness of each grass roll is different during the covering process, the grass roll is easily broken due to the force exerted by the rotating rod on the grass roll during the covering process, causing difficulty in covering the film;
[0005] Therefore, it is necessary to provide a new film covering mechanism of a forage baler to solve the above technical problems. Utility Model Content
[0006] The technical problem solved by the utility model is to provide a film covering mechanism of a forage baler.
[0007] To solve the above-mentioned technical problems, the utility model provides a film coating mechanism of a forage baler, comprising: a shell, a winder is fixedly installed on the upper surface of the shell, a motor box is fixedly installed on one side surface of the shell, and a rotatable film rolling assembly is provided on the side of the shell facing away from the motor box; a tightening assembly is also provided inside the shell, and the tightening assembly comprises: two tightening boxes, one side surface of the tightening boxes is fixedly connected to the inner side surface of the shell, and a movable movable block is provided inside the tightening box; a connecting rope is sleeved on one side of the movable block, and the other end of the connecting rope is connected to a tightening plate for tightening the forage, the surfaces of the tightening plate are tightly attached to the two supporting rollers respectively, and an elastic rope is provided on the upper surface of the tightening plate, and the upper surface of the elastic rope is fixedly connected to the bottom surface of the tightening box located above.
[0008] Preferably, the film rolling assembly includes: a film coating box, a bracket is fixedly installed on the bottom surface of the film coating box, a connecting hole is opened on one side of the film coating box, the film coating box is connected to the winder by a pulling rope, and a pull-out plate is provided on one side of the film coating box.
[0009] Preferably, a hydraulic push rod is fixedly mounted on the side of the pull plate away from the handle, an assembly roller is fixedly mounted on the end of the hydraulic push rod, and an opening matching the assembly roller is formed on the inner side surface of the shell.
[0010] Preferably, a plurality of forming rollers for helping to shape the forage are arranged inside the film covering box, and two supporting rollers are also arranged inside the film covering box, and one end of the forming roller and the supporting roller are connected to the output end of the motor inside the motor box.
[0011] Compared with the related art, the film covering mechanism of the forage baler provided by the utility model has the following beneficial effects:
[0012] The utility model provides a film covering mechanism of a forage baler. Through the action of a tightening component, the forage bale is tightly tightened during the forming process, ensuring that the shape of the forage bale is regular and the density is uniform. Subsequently, the film is evenly unfolded and covered on the outer surface of the forage bale under the action of a pulling rope, achieving a tight and uniform film covering effect. This film covering method can not only effectively protect the forage from the influence of the external environment, such as rain, dust, etc., but also prevent the forage from being scattered and lost during storage and transportation, thereby ensuring the quality and value of the forage.
[0013] The utility model provides a film covering mechanism of a forage baler, which realizes the automated operation of forage baling and film covering through the drive of a motor and the coordinated work of mechanical parts. The automatic operation of components such as a crushing roller, a forming roller, a supporting roller and a film rolling assembly greatly reduces the steps of manual operation and improves production efficiency. At the same time, the automated operation also reduces the errors caused by human factors and improves the quality of baling and film covering. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0015] Figure 2 It is a schematic diagram of the internal structure of the utility model;
[0016] Figure 3 This is a schematic diagram of the tightening assembly structure of the utility model;
[0017] Figure 4 This is a schematic diagram of the structure of the roll film assembly of the utility model.
[0018] Numbers in the figure: 1. Shell; 2. Winder; 3. Laminating box; 4. Pulling rope; 5. Paste plate; 6. Pull-out plate; 7. Bracket; 8. Rotating shaft; 9. Shovel mouth; 10. Motor box; 11. Tightening plate; 12. Crushing roller; 13. Support roller; 14. Slide; 15. Connecting rope; 16. Opening; 17. Forming roller; 18. Elastic rope; 19. Tightening box; 20. Movable block; 21. Telescopic rod; 22. Slide; 23. Hydraulic push rod; 24. Assembly roller. DETAILED DESCRIPTION
[0019] The utility model is further described below in conjunction with the accompanying drawings and implementation modes.
[0020] Please refer to Figure 1 - Figure 4 ,in, Figure 1 This is a schematic diagram of the overall structure of a film covering mechanism of a forage baler provided by the utility model; Figure 2 It is a schematic diagram of the internal structure of the utility model; Figure 3 This is a schematic diagram of the tightening assembly structure of the utility model; Figure 4 The film coating mechanism of a forage baler comprises: a housing 1, a reel 2 is fixedly mounted on the upper surface of the housing 1, reel discs are arranged on both sides of the reel 2, a motor box 10 is fixedly mounted on one side surface of the housing 1, a plurality of motors are arranged inside the motor box 10, a rotatable film roll assembly is arranged on the side of the housing 1 away from the motor box 10, and the film roll assembly is connected to one side surface of the housing 1 by a rotating shaft 8;
[0021] The film rolling assembly includes: a film coating box 3, which is a hollow tubular structure, a bracket 7 is fixedly installed on the bottom surface of the film coating box 3, a connecting hole is opened on one side of the film coating box 3, the film coating box 3 and the winder 2 are connected by a pulling rope 4, a pasting plate 5 is fixedly installed on the upper surface of the film coating box 3, a pull-out plate 6 is arranged on one side of the film coating box 3, a pull handle for easy pulling is fixedly installed on one side surface of the pull-out plate 6, a hydraulic push rod 23 is fixedly installed on the side of the pull-out plate 6 away from the pull handle, an assembly roller 24 is fixedly installed on the end of the hydraulic push rod 23, a film roll is sleeved on the surface of the assembly roller 24, a bonding opening is opened on the surface of the film roll, and an opening 16 matching the assembly roller 24 is opened on one side surface of the inner side of the shell 1;
[0022] A grass inlet is provided on one side of the film covering box 3, a shovel mouth 9 is fixedly installed at the center of the grass inlet, a crushing roller 12 for crushing grass is provided above the shovel mouth 9, a plurality of forming rollers 17 for helping grass to be formed are provided inside the film covering box 3, and two supporting rollers 13 are also provided inside the film covering box 3, and one end of the crushing roller 12, the forming roller 17 and the supporting roller 13 are all connected to the output end of the motor inside the motor box 10;
[0023] The housing 1 is also provided with a tightening assembly, which includes: two tightening boxes 19, one side surface of the tightening box 19 is fixedly connected to the inner side surface of the housing 1, a movable movable block 20 is provided inside the tightening box 19, and a roller is provided on the bottom surface of the movable block 20, and a slideway 22 matching the movable block 20 is provided on the inner side surface of the tightening box 19, and a telescopic rod 21 is fixedly installed inside the tightening box 19, and the output end of the telescopic rod 21 is fixedly connected to the one side surface of the movable block 20, and the movable block 20 is away from the telescopic rod 21. A mounting interface is fixedly installed on the side, a connecting rope 15 is sleeved on one side of the mounting interface, and the other end of the connecting rope 15 is connected to a tightening plate 11 for tightening the forage. Two side surfaces of the shell 1 are provided with two slide grooves 14 that cooperate with the tightening plate 11, and two tightening boxes 19 are respectively fixedly connected to the connecting ports at both ends of the tightening plate 11, and the surfaces of the tightening plate 11 are respectively tightly attached to the two supporting rollers 13. An elastic rope 18 is provided on the upper surface of the tightening plate 11, and the upper surface of the elastic rope 18 is fixedly connected to the bottom surface of the tightening box 19 located above.
[0024] The working principle of the film covering mechanism of a forage baler provided by the utility model is as follows:
[0025] First, the motor inside the motor box 10 is started, and the motor drives the crushing roller 12, the forming roller 17 and the supporting roller 13 to start working. The grass enters from the grass inlet of the film covering box 3, is guided by the shovel mouth 9, and enters the area of the crushing roller 12. The crushing roller 12 crushes the grass to make it reach a particle size suitable for packaging. Then, the crushed grass is further processed by the supporting roller 13 and the forming roller 17 to help the grass form a tight and regular cylindrical or rectangular grass bag in the film covering box 3. At the same time as the grass bag is formed , the tightening assembly inside the film-covering box 3 starts to work, the telescopic rod 21 in the tightening assembly pulls the movable block 20 backward to move, thereby driving the connecting rope 15 and the tightening plate 11 to move toward the direction of the hay bag, the tightening plate 11 slides in the slide groove 14, and clings to the outer surface of the hay bag to tighten the hay bag. At the same time, the elastic rope 18 provides a certain elastic force to help the tightening plate 11 better fit the hay bag. After the hay bag is tightened to a certain extent, the tightening plate 11 gradually cancels the tightening effect on the hay bag;
[0026] The winder 2 starts working, and drives the film rolling assembly on one side of the coating box 3 to rotate through the pulling rope 4. The bracket 7 on the bottom of the coating box 3 contacts and forms a support with one side surface of the shell 1, so that the coating box 3 rotates from a vertical state to be parallel to one side of the shell 1. The hydraulic push rod 23 in the film rolling assembly pushes the assembly roller 24 and the film roll thereon into the interior of the shell 1 from the opening 16, close to the hay bale, so that the starting end of the film roll can fit on the outer surface of the hay bale. As the hay bale continues to form and move forward, the film is gradually unfolded and covers the outer surface of the hay bale under the action of the rolling of the hay bale, completing the coating of the hay bale.
[0027] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A film coating mechanism for a forage baler, comprising a housing (1), characterized in that: A reel (2) is fixedly mounted on the upper surface of the shell (1), a motor box (10) is fixedly mounted on one side surface of the shell (1), and a rotatable film rolling assembly is arranged on the side of the shell (1) facing away from the motor box (10); a tightening assembly is also arranged inside the shell (1), and the tightening assembly comprises: two tightening boxes (19), one side surface of the tightening boxes (19) is fixedly connected to the inner side surface of the shell (1), and a movable movable block (20) is arranged inside the tightening box (19); a connecting rope (15) is sleeved on one side of the movable block (20), and the other end of the connecting rope (15) is connected to a tightening plate (11) for tightening the forage, and the surfaces of the tightening plate (11) are respectively in close contact with the two supporting rollers (13); an elastic rope (18) is arranged on the upper surface of the tightening plate (11), and the upper surface of the elastic rope (18) is fixedly connected to the bottom surface of the tightening box (19) located above.
2. The film covering mechanism of a forage baler according to claim 1, characterized in that: The film rolling assembly comprises: a film coating box (3), a bracket (7) is fixedly mounted on the bottom surface of the film coating box (3), a connection hole is opened on one side of the film coating box (3), the film coating box (3) is connected to the winding machine (2) via a pulling rope (4), and a pull-out plate (6) is arranged on one side of the film coating box (3).
3. The film covering mechanism of a forage baler according to claim 2, characterized in that: A hydraulic push rod (23) is fixedly mounted on the side of the pull plate (6) facing away from the pull handle, an assembly roller (24) is fixedly mounted on the end of the hydraulic push rod (23), and an opening (16) matching the assembly roller (24) is provided on the inner side surface of the shell (1).
4. The film covering mechanism of a forage baler according to claim 2, characterized in that: The film covering box (3) is provided with a plurality of shaping rollers (17) for assisting in shaping the forage. The film covering box (3) is also provided with two supporting rollers (13). One end of the shaping rollers (17) and the supporting rollers (13) are connected to the output end of the motor inside the motor box (10).
Citation Information
Patent Citations
Rapid film covering device for forage packaging machine
CN214729906U