Iron and scrap removing device for Jun porcelain glaze

Abstract

The utility model discloses an iron and scrap removing device for jun porcelain glaze, which belongs to the technical field of jun porcelain glaze treatment and comprises a machine body, a feeding hopper is mounted in the middle of the top end of the machine body, a flow dividing frame is mounted in the machine body and corresponds to the lower portion of the feeding hopper, the top end of the flow dividing frame is of a splayed structure, a hollow mechanism is arranged in the flow dividing frame, and a jumping mechanism is arranged on the flow dividing frame. The jumping mechanism comprises a main shaft located in the flow dividing frame. By arranging the jumping mechanism, glaze can be shunted through the shunting frame when entering the machine body, in the process that the glaze flows along the shunting frame, the rotating motor drives the contact block to rotate through the main shaft, and the contact block can intermittently make contact with the top frame on the shunting frame, so that the top frame moves along the shunting frame and obliquely upwards ejects the elastic film; and the glaze is bounced through the elastic film, so that the falling speed of the glaze can be reduced, the glaze can be effectively dispersed, iron chips in the glaze can be conveniently adsorbed by the magnetic separation mechanism, and the iron removal efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of Jun porcelain glaze processing, in particular to a Jun porcelain glaze iron and chip removal device. Background Art

[0002] Jun porcelain originated in the Tang Dynasty and flourished in the Song Dynasty. It is one of the five famous porcelains in ancient China and is famous for the magical kiln changes produced by its unique glaze and firing method. The reason why Jun porcelain is precious, in addition to its thick and dignified shape, the most prominent aspects are two: first, Jun porcelain will undergo kiln changes during firing. The copper-containing glaze will form glaze colors such as crabapple red, cinnabar red, and chicken blood red after kiln changes. They infiltrate each other and complement each other. There is a saying that "one color goes into the kiln, and thousands of colors come out of the kiln"; second, the production process of Jun porcelain is complicated, and the yield of finished products is low. A piece of Jun porcelain needs to go through seventy-two processes from material selection to firing.

[0003] In the ceramic production and processing industry, glazes contain impure iron and need to be deironed before use. Therefore, it is necessary to use deironing equipment to deiron the glaze before processing.

[0004] Chinese patent announcement number CN218554373U discloses a fully automatic ceramic glaze iron remover, which can first cool the glaze before iron removal to prevent the high-temperature glaze from damaging the equipment in the iron remover. The glaze is ironed by a magnetic component, and when the iron removal is completed, the iron filings are cleaned by a cleaning ring. The device has the characteristics of good iron removal effect and easy cleaning.

[0005] However, compared with the existing technology and comparative documents, during the use of the existing iron and chip removal equipment, the glaze is delivered into the machine body for iron and chip removal. When entering the machine body, the spacing between the glazes is relatively close and the flow speed is relatively fast, resulting in the inability to completely remove the iron chips in the glaze, thereby reducing the iron removal efficiency. Utility Model Content

[0006] The main purpose of the utility model is to provide a Jun porcelain glaze iron and chip removal device.

[0007] The purpose of the utility model can be achieved by adopting the following technical solutions:

[0008] A Jun porcelain glaze iron and chip removal device comprises a body, a feed hopper is installed in the middle of the top of the body, a diverter frame is installed in the body corresponding to the lower part of the feed hopper, the top of the diverter frame is an eight-shaped structure, and the diverter frame is a hollow structure, a jumping mechanism is arranged on the diverter frame, and the jumping mechanism comprises a main shaft located in the diverter frame, one end of the main shaft passes through a side wall of the body and is connected to a rotating motor, a plurality of groups of contact blocks are equidistantly installed on the main shaft, and both ends of the contact blocks are arc-shaped mechanisms, a top frame is slidably connected to the diverter frame, an elastic membrane is installed on the top of the diverter frame, and the side of the diverter frame facing the elastic membrane is an arc-shaped structure, two groups of cutting frames are symmetrically arranged on both sides of the top of the body, and a plurality of groups of cutting knives are fixed on each group of the cutting frames facing the elastic membrane.

[0009] Preferably, a through slot for the top frame to slide is provided on the diverter frame, and a limiting plate is fixed on the outer side of the top frame, and the size of the limiting plate is larger than the size of the through slot.

[0010] Preferably, magnetic separation mechanisms are symmetrically installed on both sides of the top of the diversion rack, and the magnetic separation mechanism includes an outer sleeve rotatably connected to the machine body, a strong magnetic seat is arranged in the outer sleeve, and the strong magnetic seat is fixedly connected to the machine body.

[0011] Preferably, two sets of driving motors are symmetrically installed on the outer side of the machine body, and the output ends of the driving motors pass through a side wall of the machine body and are fixedly connected to the outer sleeve.

[0012] Preferably, the two groups of outer sleeves are rotated toward the diverter rack, and gaps are formed on opposite sides of the two groups of strong magnetic seats.

[0013] Preferably, a partition frame is provided below the diverter frame, and two side walls of the partition frame are located outside the notch on the strong magnetic seat, and two groups of filter plates are symmetrically installed below the outer side of the partition frame.

[0014] Preferably, a material extraction pipe is connected to one side wall of the machine body, and the material extraction pipe penetrates through one side wall of the machine body and extends into the partition frame, and a discharge port is opened at the bottom of the machine body.

[0015] The beneficial technical effects are:

[0016] 1. By setting a jumping mechanism, the glaze can be diverted through the diverter frame when it enters the machine body. During its flow along the diverter frame, the rotating motor drives the contact block to rotate through the main shaft. The contact block can intermittently contact the top frame on the diverter frame, so that the top frame moves along the diverter frame and pushes the elastic membrane obliquely upward. The glaze is bounced by the elastic membrane, which can not only reduce the falling speed of the glaze, but also effectively disperse the glaze, making it convenient for the magnetic separation mechanism to adsorb the iron filings inside it and improve the iron removal efficiency;

[0017] 2. By setting up a slitting rack, when the jumping mechanism bounces up the glaze, the agglomerated glaze will come into contact with the slitting knife on the slitting rack, and the agglomerated glaze will be broken by the slitting knife to avoid the inability to absorb iron filings due to agglomeration. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural schematic diagram of a preferred embodiment of a Jun porcelain glaze iron and chip removal device according to the utility model;

[0019] Figure 2 It is a main cross-sectional view of a preferred embodiment of a Jun porcelain glaze iron and chip removal device according to the utility model;

[0020] Figure 3 It is a schematic diagram of the positional relationship between the diverter frame and the jumping mechanism in a preferred embodiment of a Jun porcelain glaze iron and chip removal device according to the utility model;

[0021] Figure 4 It is a schematic structural diagram of elastic membrane separation in a preferred embodiment of a Jun porcelain glaze iron and chip removal device according to the utility model;

[0022] Figure 5 It is a schematic diagram of the position relationship of the jumping mechanism in a preferred embodiment of a Jun porcelain glaze iron and chip removal device according to the utility model;

[0023] Figure 6 The present invention is a schematic diagram of the positional relationship between a partition frame and a magnetic separation mechanism in a preferred embodiment of a Jun porcelain glaze iron and chip removal device according to the present invention.

[0024] The following are the descriptions of the reference numerals:

[0025] 1. Machine body; 2. Feed hopper; 3. Diverter rack; 4. Jumping mechanism; 401. Spindle; 402. Rotating motor; 403. Contact block; 404. Top rack; 4045. Limit plate; 405. Elastic membrane; 5. Slitting rack; 6. Magnetic separation mechanism; 601. Outer sleeve; 602. Strong magnetic seat; 7. Driving motor; 8. Partition rack; 9. Filter plate; 10. Discharge port; 11. Extraction pipe. DETAILED DESCRIPTION

[0026] In order to make the technical solution of the present invention more clear and specific to those skilled in the art, the present invention is further described in detail below in conjunction with embodiments and drawings, but the implementation methods of the present invention are not limited thereto.

[0027] like Figure 1-Figure 6As shown, a Jun porcelain glaze iron and chip removal device provided in this embodiment includes a machine body 1, a feed hopper 2 is installed in the middle of the top of the machine body 1, the glaze enters the machine body 1 through the feed hopper 2, and a diverter frame 3 is installed in the machine body 1 corresponding to the lower part of the feed hopper 2, the diverter frame 3 can divert the glaze entering, the top of the diverter frame 3 is an eight-shaped structure, and the diverter frame 3 is a hollow structure, and a jumping mechanism 4 is arranged on the diverter frame 3, and the jumping mechanism 4 includes a main shaft 401 located in the diverter frame 3, the main shaft 401 can drive the contact block 403 to rotate, one end of the main shaft 401 passes through a side wall of the machine body 1 and is connected to a rotating motor 402, and the rotating motor 402 can drive the main shaft 401 to rotate. A plurality of groups of contact blocks 403 are equidistantly mounted on the main shaft 401, and the contact blocks 403 can contact with the top frame 404, so that the top cover slides in the diverter frame 3, and both ends of the contact blocks 403 are arc-shaped mechanisms, and the diverter frame 3 is slidably connected with the top frame 404, and the top frame 404 can contact with the elastic membrane 405 during the movement, and an elastic membrane 405 is mounted on the top of the diverter frame 3, and the glaze can be lifted by the elastic membrane 405, and the side of the diverter frame 3 facing the elastic membrane 405 is an arc-shaped structure, and two groups of cutting frames 5 are symmetrically arranged on both sides of the top of the body 1, and the cutting frames 5 can crush the agglomerated glaze, and a plurality of groups of cutting knives are fixed on the side of each group of cutting frames 5 facing the elastic membrane 405.

[0028] like Figure 4-Figure 5 As shown, a through slot for sliding the top frame 404 is provided on the diverter frame 3, and a limiting plate 4045 is fixed on the outside of the top frame 404, which can limit the top frame 404 to prevent the top frame 404 from separating from the diverter frame 3, and the size of the limiting plate 4045 is larger than the size of the through slot.

[0029] like Figure 2 and Figure 6 As shown, magnetic separation mechanisms 6 are symmetrically installed on both sides of the top of the diversion rack 3. The magnetic separation mechanism 6 includes an outer sleeve 601 rotatably connected to the machine body 1. A strong magnetic seat 602 is arranged in the outer sleeve 601, and the strong magnetic seat 602 is fixedly connected to the machine body 1. The strong magnetic seat 602 can make the outer sleeve 601 magnetic, so that the outer sleeve 601 can contact with the glaze during rotation, thereby absorbing the iron filings inside it.

[0030] like Figure 1-Figure 2 As shown, two sets of driving motors 7 are symmetrically installed on the outside of the body 1, and the output end of the driving motor 7 passes through a side wall of the body 1 and is fixedly connected to the outer sleeve 601, so that the driving motor 7 can drive the two sets of outer sleeves 601 to rotate.

[0031] like Figure 2 and Figure 6As shown, the two sets of outer sleeves 601 rotate toward the diverter rack 3, and the two sets of strong magnetic seats 602 have gaps on opposite sides. The two sets of diverter racks 3 absorb iron filings in the glaze during the rotation process, and when the outer sleeve 601 rotates to the gap on the strong magnetic seat 602, the outer sleeve 601 loses its magnetism, and the iron filings are separated from the outer sleeve 601.

[0032] like Figure 2 and Figure 6 As shown, a partition frame 8 is arranged below the diverter frame 3, and the two side walls of the partition frame 8 are located outside the notch on the strong magnetic seat 602, and two groups of filter plates 9 are symmetrically installed below the outer side of the partition frame 8, so that the iron filings separated from the outer sleeve 601 can enter the interior of the partition frame 8, and the glaze after chip removal falls along the outer side of the partition frame 8 onto the filter plate 9 for re-filtration.

[0033] like Figure 1 As shown, a suction pipe 11 is connected to one side wall of the body 1, and the suction pipe 11 passes through one side wall of the body 1 and extends into the partition frame 8. A discharge port 10 is provided at the bottom of the body 1, so that the filtered glaze can be discharged from the body 1 through the discharge port 10, and an external vacuum device can be used to extract the iron filings collected in the partition frame 8 through the suction pipe 11 for collection.

[0034] Working principle of the device: When the device is used, the glaze is fed into the machine body 1 through the external feeding device from the feed hopper 2. After entering the machine body 1, it is diverted through the diverter rack 3 and continues to flow downward. During the flow, the rotating motor 402 drives the contact block 403 to rotate through the main shaft 401. The contact block 403 can intermittently contact the top frame 404 on the diverter rack 3, so that the top frame 404 moves along the diverter rack 3 and pushes the elastic membrane 405 obliquely upward. The glaze is bounced up by the elastic membrane 405, which can not only reduce the falling speed of the glaze, but also effectively disperse the glaze, making it convenient for the magnetic separation mechanism 6 to absorb the iron filings inside it and improve the iron removal efficiency. The limiting plate 4045 limits the top frame 404 to prevent the top frame 404 from separating from the diverter rack 3. At the same time, when the jumping mechanism 4 bounces up the glaze, the agglomerated glaze is separated from the cutting frame 5. The knife contacts and breaks the agglomerated glaze by the cutting knife to avoid the inability to absorb the iron filings therein due to agglomeration. Then the glaze continues to move downward along the diverter rack 3, and the driving motor 7 drives the outer sleeve 601 in the two sets of magnetic separation mechanisms 6 to rotate toward the diverter rack 3. The strong magnetic seat 602 can make the outer sleeve 601 magnetic. The outer sleeve 601 contacts the glaze during the rotation process, thereby absorbing the iron filings inside it, and when the outer sleeve 601 rotates to the notch on the strong magnetic seat 602, the outer sleeve 601 loses its magnetism. At this time, the iron filings are separated from the outer sleeve 601, and the separated iron filings enter the interior of the partition rack 8, and the glaze after chip removal falls along the outer side of the partition rack 8 to the filter plate 9 for re-filtration, and the filtered glaze is discharged from the machine body 1 through the discharge port 10, and the iron filings collected in the partition rack 8 can be extracted and collected through the extraction pipe 11 using an external exhaust device.

[0035] The above are only further embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the scope disclosed by the present invention according to the technical solution and concept of the present invention, which fall within the protection scope of the present invention.

Claims

1. A Jun porcelain glaze iron and chip removal device, characterized in that: The machine comprises a body (1), a feed hopper (2) is installed at the middle of the top of the body (1), a flow diversion frame (3) is installed in the body (1) below the feed hopper (2), the top of the flow diversion frame (3) is in an eight-shaped structure, and the inside of the flow diversion frame (3) is a hollow structure, a jumping mechanism (4) is arranged on the flow diversion frame (3), and the jumping mechanism (4) comprises a main shaft (401) located in the flow diversion frame (3), one end of the main shaft (401) passes through a side wall of the body (1) and is connected to a rotating motor (402), A plurality of groups of contact blocks (403) are equidistantly mounted on the main shaft (401), and both ends of the contact blocks (403) are arc-shaped structures. A top frame (404) is slidably connected to the diverter frame (3), an elastic membrane (405) is mounted on the top of the diverter frame (3), and the side of the diverter frame (3) facing the elastic membrane (405) is an arc-shaped structure. Two groups of cutting frames (5) are symmetrically arranged on both sides of the top of the machine body (1), and a plurality of groups of cutting knives are fixed on each group of the cutting frames (5) on the side facing the elastic membrane (405).

2. The Jun porcelain glaze iron and chip removal device according to claim 1, characterized in that: The diverter frame (3) is provided with a through slot for the top frame (404) to slide, and a limiting plate (4045) is fixed on the outside of the top frame (404), and the size of the limiting plate (4045) is larger than the size of the through slot.

3. The Jun porcelain glaze iron and chip removal device according to claim 2, characterized in that: Magnetic separation mechanisms (6) are symmetrically installed on both sides of the top of the diversion rack (3), and the magnetic separation mechanism (6) comprises an outer sleeve (601) rotatably connected to the machine body (1), a strong magnetic seat (602) is arranged inside the outer sleeve (601), and the strong magnetic seat (602) is fixedly connected to the machine body (1).

4. The Jun porcelain glaze iron and chip removal device according to claim 3, characterized in that: Two sets of drive motors (7) are symmetrically mounted on the outside of the machine body (1), and the output ends of the drive motors (7) penetrate through a side wall of the machine body (1) and are fixedly connected to the outer sleeve (601).

5. The Jun porcelain glaze iron and chip removal device according to claim 4, characterized in that: The two sets of outer sleeves (601) are both rotated toward the diversion rack (3), and the two sets of strong magnetic seats (602) are provided with notches on opposite sides.

6. The Jun porcelain glaze iron and chip removal device according to claim 5, characterized in that: A partition frame (8) is arranged below the diversion frame (3), and the two side walls of the partition frame (8) are located outside the notch on the strong magnetic seat (602), and two groups of filter plates (9) are symmetrically installed below the outer side of the partition frame (8).

7. The Jun porcelain glaze iron and chip removal device according to claim 6, characterized in that: A material extraction pipe (11) is connected to one side wall of the machine body (1), and the material extraction pipe (11) passes through one side wall of the machine body (1) and extends into the partition frame (8), and a material discharge port (10) is provided at the bottom of the machine body (1).

Images