Product surface grinding machine

By designing high -automation product surface grinding machines, the problem of grinding efficiency and quality in existing technologies is difficult to ensure, and efficient and fine grinding control is achieved, simple and fast operation, and ensure the safety of operators.

CN222386709UActive Publication Date: 2025-01-24ZHEJIANG JIAMING TIANHEYUAN PHOTOVOLTAIC TECH
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421109662.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-21
Publication Date
2025-01-24
Estimated Expiration
2034-05-21

AI Technical Summary

Technical Problem

In the prior art, photovoltaic junction boxes need to be surface polished during the production process, but due to the low degree of automation of the equipment, the polishing efficiency and quality are difficult to guarantee.

Method used

A product surface grinding machine is designed, which adopts a highly automated structure, including a lifting adjustment component and a detection alignment component. The lifting adjustment component controls the grinding assembly to move up and down, and the detection alignment component is used to adjust the product position on a two-dimensional plane. , improve grinding quality.

Benefits of technology

The efficient and fine control of the surface grinding of the product, the quality and efficiency of grinding are improved, the operation is simple and fast, saves labor costs, and guarantees the safety of the operator.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222386709U_ABST
    Figure CN222386709U_ABST
Patent Text Reader

Abstract

The utility model discloses a product surface grinding machine which comprises a base, a lifting adjusting assembly and a detection alignment assembly. The lifting adjusting assembly comprises a supporting frame fixed to the upper end of the base, the detection alignment assembly comprises a transverse adjusting plate installed at the upper end of the base in a sliding mode, a longitudinal adjusting plate is arranged at the upper end of the transverse adjusting plate in a sliding mode, and an installation mold is arranged at the upper end of the longitudinal adjusting plate. The whole grinding structure is automatically controlled in a pneumatic mode, the operation is labor-saving, the adjusting structure adopts a guide rail and a sliding block for guiding, the adjusting stability is high, and the detection is accurate; the control mechanism is started in a double-inching mode, safety of operators is greatly guaranteed, and the control mechanism has high practical value.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of grinders, in particular to a product surface grinder. Background Art

[0002] Solar power generation is energy-saving and environmentally friendly, and is increasingly being used in our production and life. Among them, photovoltaic junction boxes are very important in the composition of solar panels. Their main function is to connect the electricity generated by solar cells with external circuits and conduct the current generated by photovoltaic panels. Therefore, the performance of the junction box components plays a key role. During the production process, the junction box needs to be surface ground to improve the surface smoothness. Most of the existing technologies use manual grinding, but the degree of automation of the equipment is low and has certain limitations in use. Utility Model Content

[0003] In view of the defects in the prior art, the purpose of the utility model is to provide a product surface grinding machine, which has a high degree of automation in structure, is easy and quick to operate, and has better grinding quality and efficiency for the junction box structure.

[0004] The technical solution adopted by the utility model is: a product surface grinder, including a base, a grinding assembly is arranged above the base, and also includes a lifting and adjusting component and a detection and alignment component; the lifting and adjusting component includes a support frame fixed to the upper end of the base, a mounting plate for mounting a massage assembly and capable of sliding up and down is arranged on the front side of the support frame, and a driving mechanism for driving the mounting plate to move up and down is arranged on the rear side of the support frame; the detection and alignment component includes a transverse adjustment plate slidably mounted on the upper end of the base, a longitudinal adjustment plate is slidably arranged on the upper end of the transverse adjustment plate, a mounting mold is arranged on the upper end of the longitudinal adjustment plate, a reflecting optical fiber is also arranged on the outer side of the longitudinal adjustment plate, and the sliding directions of the transverse adjustment plate and the longitudinal adjustment plate on the horizontal plane are perpendicular to each other.

[0005] This technical solution places the product in an installation mold before grinding it, and controls the grinding assembly to move up and down through a lifting and adjusting component to finely grind the product surface; when grinding at different positions, the position of the product on a two-dimensional plane is adjusted by adjusting the lateral adjustment plate and the longitudinal adjustment plate, and the reflective optical fiber is used to detect the product during adjustment, which not only improves the grinding quality; the overall operation is simple and quick, and saves more labor costs.

[0006] Preferably, the support frame includes support plates horizontally arranged in parallel at the upper end of the base, a track plate is fixed between the two support plates, a pair of guide rails arranged vertically are provided on the front side of the track plate, and the guide rails are slidably adapted to the sliders provided on the mounting plate.

[0007] Preferably, the lower ends of the two support plates are fixedly connected by a connecting plate, and the connecting plate abuts against the lower end of the track plate. A lower limit block is provided at one end of the connecting plate, and an upper limit block is provided on the outer side of the mounting plate and is arranged opposite to the lower limit block. A limit bolt that can abut against the upper limit block is screwed on the lower limit block.

[0008] Preferably, reinforcing plates are provided on both sides of the mounting plate corresponding to the grinding assembly, and the reinforcing plates are arranged in a triangular shape.

[0009] Preferably, the driving mechanism includes a control cylinder, a piston end of the control cylinder is connected to a shock-absorbing spring, an end of the shock-absorbing spring is connected to a buffer rod, the end of the buffer rod is connected to the back of the mounting plate through a connecting block, and a spring pressure block is provided between the buffer rod and the shock-absorbing spring.

[0010] Preferably, the control cylinder is connected to a solenoid valve, and the solenoid valve signal is connected to a pair of inching switches arranged at the front end of the base.

[0011] Preferably, the grinding assembly comprises a motor module fixed on a mounting plate, and an output end of the motor module is connected to a grinding tool.

[0012] Preferably, transverse adjustment grooves arranged along the sliding direction of the transverse adjustment plate are provided on both sides of the transverse adjustment plate, and transverse adjustment bolts threadedly connected to the base are installed in the transverse adjustment grooves.

[0013] Preferably, the upper end of the transverse adjustment plate is provided with a sliding groove that is slidably adapted to the longitudinal adjustment plate, and both sides of the longitudinal adjustment plate are provided with longitudinal adjustment grooves arranged along the sliding direction of the longitudinal adjustment plate, and longitudinal adjustment bolts threadedly connected to the transverse adjustment plate are installed in the longitudinal adjustment grooves.

[0014] Preferably, it further comprises a dust suction mechanism, wherein the dust suction mechanism comprises a dust suction pipe arranged opposite to the mounting mold, and a fixing seat for fixing the dust suction pipe is provided at the upper end of the base.

[0015] The beneficial effects of the utility model are as follows: the utility model is simple and quick to operate, and can improve the grinding efficiency; the grinding structure as a whole is automatically controlled by pneumatic means, and the operation is labor-saving; the adjustment structure adopts guide rails and sliders for guidance, and the adjustment stability is high and the detection is accurate; the control mechanism of the utility model adopts double-point start-up, which greatly ensures the safety of the operator and has great practical value. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the specific implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the specific implementation or the prior art description. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, each element or part is not necessarily drawn according to the actual scale.

[0017] Figure 1 It is a three-dimensional diagram of a product surface grinder provided in an embodiment of the utility model.

[0018] Figure 2 This is a base installation structure diagram of the product surface grinder provided in an embodiment of the utility model.

[0019] Figure 3 This is a schematic diagram of the installation of the grinding assembly of the product surface grinder provided in the embodiment of the utility model.

[0020] Figure 4 This is a schematic diagram of the installation of the grinding assembly and dust collection mechanism of the product surface grinder provided in the embodiment of the utility model.

[0021] Figure numerals: base 100, mounting plate 200, lateral adjustment plate 300, lateral adjustment slot 310, longitudinal adjustment plate 400, longitudinal adjustment slot 410, reflective optical fiber 500, support plate 600, track plate 700, guide rail 800, connecting plate 900, lower limit block 1000, upper limit block 1100, limit bolt 1010, reinforcement plate 1200, control cylinder 1300, shock absorbing spring 1400, buffer rod 1500, spring pressure block 1600, solenoid valve 1700, moment switch 1800, motor module 1900, grinding tooling 2000, dust suction pipe 2100, fixing seat 2200. DETAILED DESCRIPTION

[0022] The following embodiments of the technical solution of the utility model are described in detail in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the utility model, and are therefore only used as examples, and cannot be used to limit the protection scope of the utility model.

[0023] It should be noted that, unless otherwise specified, the technical terms or scientific terms used in this application should have the common meanings understood by technicians in the field to which the utility model belongs.

[0024] like Figures 1 to 4As shown, a specific embodiment of the utility model provides a product surface grinder, which has the characteristics of easy operation and better grinding effect; it specifically includes a base 100, a grinding assembly is arranged above the base 100, and also includes a lifting and adjusting component and a detection and alignment component; the lifting and adjusting component includes a support frame fixed to the upper end of the base 100, a mounting plate 200 for mounting a massage assembly and capable of sliding up and down is arranged on the front side of the support frame, and a driving mechanism for driving the mounting plate 200 to move up and down is arranged on the rear side of the support frame; the detection and alignment component includes a transverse adjustment plate 300 slidably mounted on the upper end of the base 100, a longitudinal adjustment plate 400 is slidably arranged on the upper end of the transverse adjustment plate 300, a mounting mold is arranged on the upper end of the longitudinal adjustment plate 400, and a reflecting optical fiber 500 is also arranged on the outer side of the longitudinal adjustment plate 400, and the sliding directions of the transverse adjustment plate 300 and the longitudinal adjustment plate 400 on the horizontal plane are perpendicular to each other.

[0025] like Figures 1 to 4 As shown, through the above-mentioned arrangement, when the grinder in this embodiment is in use, it is necessary to place the product to be ground in the installation mold, and control the grinding assembly to move up and down through the lifting and adjusting components to finely grind the product surface; when grinding different positions, the position of the product on the two-dimensional plane is adjusted by adjusting the lateral adjustment plate 300 and the longitudinal adjustment plate 400, and the reflective optical fiber 500 is used to detect the product during adjustment, which can not only improve the grinding quality; but also the overall operation is simple and fast, and labor costs are further saved. In this embodiment, the reflective optical fiber 500 is screwed to the longitudinal adjustment plate 400 of the grinding tool 2000 through its own thread, so as to detect the product.

[0026] like Figures 1 to 4As shown, the support frame for slidingly installing the grinding assembly in this embodiment includes support plates 600 arranged horizontally and in parallel at the upper end of the base 100, a track plate 700 is fixed between the two support plates 600, and a pair of guide rails 800 arranged vertically are provided on the front side of the track plate 700, and the guide rails 800 are slidably adapted to the sliders provided on the mounting plate 200. In this way, the guide rails 800 are installed on the two support plates 600 through the track plate 700 structure, so that the guide rails 800 and the sliders are slidably matched, and the mounting plate 200 installed with the grinding assembly can move up and down stably, which is conducive to improving the grinding accuracy of the grinding assembly; in this embodiment, the support plate 600, the track plate 700 and the guide rails 800 are installed and fixed by bolt structures. In addition, in this embodiment, the lower ends of the two support plates 600 are fixedly connected by a connecting plate 900, and the connecting plate 900 abuts against the lower end of the track plate 700. A lower limit block 1000 is provided at one end of the connecting plate 900, and an upper limit block 1100 arranged opposite to the lower limit block 1000 is provided on the outer side of the mounting plate 200, and a limit bolt 1010 capable of abutting against the upper limit block 1100 is screwed on the lower limit block 1000. By setting the upper limit block 1100 and the lower limit block 1000 structure, the lowest position of the grinding assembly is limited to avoid grinding beyond the stroke; when in use, the limit position can also be adjusted by rotating the limit bolt 1010, which can be adjusted for different grinding products to improve the application range of the equipment.

[0027] like Figures 1 to 4 As shown, in order to improve the stability of the grinding assembly arranged on the mounting plate 200, this embodiment is provided with reinforcing plates 1200 on both sides of the mounting plate 200 corresponding to the grinding assembly, and the reinforcing plates 1200 are arranged in a triangular shape. The reinforcing plate 1200 structure can improve the overall structural strength of the mounting plate 200; the grinding assembly always remains stable when moving up and down.

[0028] like Figures 1 to 4 As shown, the grinding assembly for grinding the surface of the product in this embodiment includes a motor module 1900 fixed on a mounting plate 200, the output end of the motor module 1900 is connected to a grinding tool 2000, and the grinding tool 2000 is installed with the motor module 1900 by bolts and key pins, so that it is easy to replace the grinding tool 2000 of different specifications.

[0029] like Figures 1 to 4 As shown, this embodiment also provides a dust suction mechanism, which includes a dust suction pipe 2100 arranged opposite to the mounting mold, and a fixing seat 2200 is provided at the upper end of the base 100 to fix the dust suction pipe 2100. When in use, the dust suction pipe 2100 can be connected to a vacuum cleaner to absorb wear debris.

[0030] Embodiment 2

[0031] like Figures 1 to 4As shown, this embodiment further optimizes the driving mechanism for driving the grinding assembly to move up and down. Specifically, the driving mechanism includes a control cylinder 1300, the piston end of the control cylinder 1300 is connected to a shock absorbing spring 1400, the end of the shock absorbing spring 1400 is connected to a buffer rod 1500, the end of the buffer rod 1500 is connected to the back of the mounting plate 200 through a connecting block, and a spring pressing block 1600 is provided between the buffer rod 1500 and the shock absorbing spring 1400. In this way, by controlling the piston end of the cylinder 1300 to move up and down, the mounting plate 200 is driven to move up and down stably, and the structure of the piston end connecting the shock absorbing spring 1400 and the buffer rod 1500 can play a role in vibration reduction when pressed down, thereby improving the grinding accuracy of the product. In order to achieve safe and accurate control of the driving mechanism, the control cylinder 1300 in this embodiment is connected to a solenoid valve 1700, and the solenoid valve 1700 signal is connected to a pair of inching switches 1800 arranged at the front end of the base 100; double inching start is required when operating this device, which is conducive to ensuring the safety of the operator.

[0032] Embodiment 3

[0033] like Figures 1 to 4 As shown, this embodiment further optimizes the detection alignment structure. Specifically, the transverse adjustment plate 300 is provided with transverse adjustment grooves 310 arranged along the sliding direction of the transverse adjustment plate 300 on both sides, and transverse adjustment bolts screwed to the base 100 are installed in the transverse adjustment grooves 310. The upper end of the transverse adjustment plate 300 is provided with a slide groove that is slidably adapted to the longitudinal adjustment plate 400. The longitudinal adjustment plate 400 is provided with longitudinal adjustment grooves 410 arranged along the sliding direction of the longitudinal adjustment plate 400 on both sides, and longitudinal adjustment bolts screwed to the transverse adjustment plate 300 are installed in the longitudinal adjustment grooves 410. Through the above settings, the transverse adjustment plate 300 and the longitudinal adjustment plate 400 can be adjusted and moved in the transverse and longitudinal directions respectively, and fixed by the adjustment bolts after being adjusted in place.

[0034] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein by equivalents. These modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the utility model, and they should all be included in the scope of the claims and specification of the utility model.

Claims

1. A product surface grinding machine, comprising a base (100), a grinding assembly being arranged above the base (100), characterized in that; It also includes a lifting and adjusting component and a detection and alignment component; The lifting and adjusting assembly comprises a support frame fixed to the upper end of the base (100), a mounting plate (200) for mounting the massage assembly and capable of sliding up and down is provided on the front side of the support frame, and a driving mechanism for driving the mounting plate (200) to move up and down is provided on the rear side of the support frame; The detection alignment component comprises a transverse adjustment plate (300) slidably mounted on the upper end of the base (100); a longitudinal adjustment plate (400) is slidably mounted on the upper end of the transverse adjustment plate (300); a mounting mold is mounted on the upper end of the longitudinal adjustment plate (400); a reflective optical fiber (500) is also mounted on the outer side of the longitudinal adjustment plate (400); and the sliding directions of the transverse adjustment plate (300) and the longitudinal adjustment plate (400) on a horizontal plane are perpendicular to each other.

2. The product surface grinding machine according to claim 1, characterized in that ; The support frame comprises support plates (600) arranged horizontally and in parallel at the upper end of the base (100), a track plate (700) is fixed between the two support plates (600), a pair of guide rails (800) arranged vertically are provided on the front side of the track plate (700), and the guide rails (800) are slidably adapted to a slider provided on the mounting plate (200).

3. The product surface grinding machine according to claim 2, characterized in that ; The lower ends of the two support plates (600) are fixedly connected by a connecting plate (900), and the connecting plate (900) abuts against the lower end of the track plate (700). A lower limit block (1000) is provided at one end of the connecting plate (900), and an upper limit block (1100) is provided on the outer side of the mounting plate (200) and is arranged opposite to the lower limit block (1000). A limit bolt (1010) capable of abutting against the upper limit block (1100) is screwed on the lower limit block (1000).

4. The product surface grinding machine according to claim 1 or 2, characterized in that ; The mounting plate (200) is provided with reinforcing plates (1200) on both sides corresponding to the grinding assembly, and the reinforcing plates (1200) are arranged in a triangular shape.

5. The product surface grinding machine according to claim 1 or 2, characterized in that ; The driving mechanism comprises a control cylinder (1300), the piston end of the control cylinder (1300) is connected to a shock absorbing spring (1400), the end of the shock absorbing spring (1400) is connected to a buffer rod (1500), the end of the buffer rod (1500) is connected to the back of the mounting plate (200) via a connecting block, and a spring pressure block (1600) is provided between the buffer rod (1500) and the shock absorbing spring (1400).

6. The product surface grinding machine according to claim 5, characterized in that ; The control cylinder (1300) is connected to a solenoid valve (1700), and the solenoid valve (1700) is signal-connected to a pair of inching switches (1800) disposed at the front end of the base (100).

7. The product surface grinding machine according to claim 1 or 2, characterized in that ; The grinding assembly comprises a motor module (1900) fixed on a mounting plate (200), and an output end of the motor module (1900) is connected to a grinding tool (2000).

8. The product surface grinding machine according to claim 1 or 2, characterized in that; The transverse adjustment plate (300) is provided with transverse adjustment grooves (310) arranged along the sliding direction of the transverse adjustment plate (300) on both sides, and transverse adjustment bolts threadedly connected to the base (100) are installed in the transverse adjustment grooves (310).

9. The product surface grinding machine according to claim 1 or 2, It is characterized by: The upper end of the transverse adjustment plate (300) is provided with a sliding groove slidably matched with the longitudinal adjustment plate (400), and both sides of the longitudinal adjustment plate (400) are provided with longitudinal adjustment grooves (410) arranged along the sliding direction of the longitudinal adjustment plate (400), and longitudinal adjustment bolts threadedly connected with the transverse adjustment plate (300) are installed in the longitudinal adjustment grooves (410).

10. The product surface grinding machine according to claim 1 or 2, characterized in that ; It also comprises a dust suction mechanism, the dust suction mechanism comprising a dust suction pipe (2100) arranged opposite to the installation mold, and a fixing seat (2200) for fixing the dust suction pipe (2100) is provided at the upper end of the base (100).