Clamping device for assembling cylinder barrel assembly
By designing the fixture and clip device used for the assembly of the cylinder tube, the rotation of the turntable and the turntable and the setting of multiple stations solves the problem of low efficiency and insufficient security in the existing technology. Safety assembly process.
Patent Information
- Application Number
- CN202420942503.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2034-04-30
AI Technical Summary
In the production process of shock absorbers, positioning fixtures are mainly aimed at single-piece production methods, with low efficiency and no guarantee of safety of staff.
Design a clamping device for cylinder assembly assembly, including a turntable and a turntable that drives the turntable to rotate. Multiple bottom valve cylinder clamping mechanisms are arranged around the turntable. The cylinder is realized through elastic clamps and guide rod groups. Axial alignment and secure clamping of cartridge and foot valve.
Through the setting of multiple stations, the material, pressure, and feeding of the bottom valve and cylinder can be completed at different restaurants to ensure the safety of staff and improve the assembly efficiency.
Smart Images

Figure CN222386826U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile parts, in particular to a clamping device used for assembling a cylinder assembly. Background Art
[0002] Shock absorbers are devices that improve the ride smoothness of vehicles during driving. By filling the cylinder with oil, the vibration during driving is converted into the internal energy of the oil, thereby achieving the purpose of buffering and shock absorption. During the production process of shock absorbers, the bottom valve of the shock absorber needs to be pressed into the bottom of the cylinder as a whole. Before pressing in, the bottom valve and the cylinder need to be centered, positioned and clamped.
[0003] However, the current positioning fixture is mainly for single-piece production. Loading, pressing and unloading are completed at the same station. Testing needs to be done after unloading. The degree of integration is not high and the efficiency is low. At the same time, working at the same station cannot guarantee the safety of workers. Utility Model Content
[0004] The technical problem to be solved by the utility model is to overcome the deficiencies in the prior art and provide a clamping device for assembling a cylinder assembly.
[0005] In order to solve the above technical problems, the technical solution proposed by the utility model is:
[0006] A clamping device for assembling a cylinder assembly comprises a turntable and a turntable for driving the turntable to rotate, a plurality of bottom valve cylinder clamping mechanisms are circumferentially arranged on the turntable, the bottom valve cylinder clamping mechanisms comprise a bottom valve clamping assembly and a cylinder clamping assembly, the bottom valve clamping assembly comprises a bottom valve positioning sleeve that can be inserted into the bottom valve, the cylinder clamping assembly comprises an elastic clamp for clamping the cylinder so that the cylinder and the bottom valve are axially aligned, and the elastic clamp is arranged above the bottom valve positioning sleeve.
[0007] Furthermore, the cylinder clamping assembly also includes a guide rod group, the bottom of the guide rod of the guide rod group is installed on the turntable, and the elastic clamp is installed on the guide rod group in a vertically adjustable manner.
[0008] Furthermore, the tops of the guide rod groups are all connected to a guide rod fixing plate.
[0009] Furthermore, the elastic clamp includes a first clamp, a second clamp, a clamp slider, a clamp guide, a mounting plate, a connecting rod, a spring, a centering slider and a centering guide. The clamp slider is installed at the bottom of the first clamp and the second clamp, the clamp slider is slidably connected with the clamp guide, the clamp guide and the centering guide are installed on the mounting plate, the connecting rod is arranged on both sides of the centering slider, and one end of the connecting rod is hinged to one side of the centering slider, and the other end is hinged to the first clamp or the second clamp, the two ends of the spring are respectively connected to the first clamp and the second clamp, and the centering guide is vertically arranged to the middle of the clamp guide.
[0010] Furthermore, the first clamp and the second clamp are provided with V-shaped grooves opposite to each other, and the clamping input ends of the first clamp and the second clamp are provided with rollers opposite to each other.
[0011] Furthermore, the bottom valve clamping assembly also includes a mounting base and a positioning member, the bottom valve positioning sleeve is inserted into the mounting hole of the mounting base, and the positioning member is installed on the mounting base and detachably inserted into the positioning hole of the bottom valve positioning sleeve.
[0012] Furthermore, the turntable is a cam divider that rotates 90 degrees in sequence, and the bottom valve cylinder clamping mechanism is four groups that are evenly distributed in the circumferential direction.
[0013] Furthermore, a detection sensor for detecting the cylinder barrel and the bottom valve is provided on one side of the bottom valve clamping assembly.
[0014] Compared with the prior art, the advantages of the utility model are:
[0015] The utility model forms multiple workstations through multiple bottom valve cylinder clamping mechanisms, so that the loading, pressing and unloading of the bottom valve and the cylinder can be completed at different workstations, thereby ensuring the safety of the staff. The rotation arrangement of multiple workstations on the turntable also facilitates the streamlined completion of loading, pressing and unloading, thereby improving the assembly efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is an axonometric schematic diagram of a clamping device for assembling a cylinder assembly disclosed in a preferred embodiment of the utility model;
[0017] Figure 2 It is a front view schematic diagram of a clamping device for assembling a cylinder assembly disclosed in a preferred embodiment of the utility model;
[0018] Figure 3 It is an axonometric schematic diagram of the elastic clamp disclosed in the preferred embodiment of the utility model;
[0019] Figure 4 It is a schematic front view of the elastic clamp disclosed in the preferred embodiment of the utility model.
[0020] Legend:
[0021] 1. Turntable; 2. Turntable; 3. Bottom valve clamping assembly; 31. Bottom valve positioning sleeve; 32. Mounting base; 321. Mounting hole; 33. Positioning piece; 4. Cylinder clamping assembly; 41. Elastic clamp; 410. Roller; 411. First clamp; 412. Second clamp; 413. Clamp slider; 414. Clamp guide rail; 415. Mounting plate; 416. Connecting rod; 417. Spring; 418. Centering slider; 419. Centering guide rail; 420. V-groove; 410. Roller; 42. Guide rod group; 421. Guide rod; 422. Locking mechanism; 5. Guide rod fixing plate; 6. Detection sensor. DETAILED DESCRIPTION
[0022] In order to facilitate the understanding of the present invention, the present invention will be described more comprehensively and meticulously below in conjunction with the accompanying drawings and preferred embodiments of the specification, but the protection scope of the present invention is not limited to the following specific embodiments.
[0023] like Figure 1-4 As shown, this embodiment discloses a clamping device for assembling a cylinder assembly, including a turntable 1 and a turntable 2 for driving the turntable 1 to rotate, wherein the turntable 1 is a cam divider that rotates 90° in sequence, and the bottom valve cylinder clamping mechanism is four groups evenly distributed circumferentially, thereby forming four workstations. A plurality of bottom valve cylinder clamping mechanisms are circumferentially arranged on the turntable 1, and the bottom valve cylinder clamping mechanism includes a bottom valve clamping assembly 3 and a cylinder clamping assembly 4, the bottom valve clamping assembly 3 includes a bottom valve positioning sleeve 31 that can be inserted into the bottom valve, and the cylinder clamping assembly 4 includes an elastic clamp 41 for clamping the cylinder so that the cylinder and the bottom valve are axially aligned, and the elastic clamp 41 is arranged above the bottom valve positioning sleeve 31, and after the cylinder is squeezed into the elastic clamp 41 manually, the elastic clamp 41 can automatically clamp the cylinder by elastic force, thereby keeping the cylinder in a vertical position, but does not affect the movement of other mechanisms from top to bottom to press the cylinder into the bottom valve. Therefore, the utility model forms multiple workstations through multiple bottom valve cylinder clamping mechanisms, and the loading, pressing and unloading of the bottom valve and the cylinder can be completed at different workstations, thereby ensuring the safety of the workers. The rotation arrangement of multiple workstations on the turntable also facilitates the streamlined completion of loading, pressing and unloading, thereby improving the assembly efficiency.
[0024] In this embodiment, the cylinder clamping assembly 4 also includes a guide rod group 42, the guide rod group 42 includes two parallel guide rods 421, the bottom of the guide rod 421 of the guide rod group 42 is installed on the turntable 1, and the elastic clamp 41 is installed on the guide rod group 42 in a vertically adjustable manner. Specifically, the locking mechanism 422 is inserted into the guide rod 421 through a locking mechanism 422 that can be quickly loosened and tightened, so as to facilitate the flexible adjustment of the upper and lower clamping positions and adapt to the clamping of cylinders of different models.
[0025] In this embodiment, in order to improve the overall installation strength of the guide rod 421, the top of the guide rod 421 is connected to a guide rod fixing plate 5, so that the guide rod 421 is more difficult to shake.
[0026] In this embodiment, the elastic clamp 41 includes a first clamp 411, a second clamp 412, a clamp slider 413, a clamp guide rail 414, a mounting plate 415, a connecting rod 416, a spring 417, a centering slider 418 and a centering guide rail 419. The first clamp 411 and the second clamp 412 are arranged opposite to each other. The clamp slider 413 is installed at the bottom of the first clamp 411 and the second clamp 412. The clamp slider 413 is slidably connected with the clamp guide rail 414, so that the first clamp 411 and the second clamp 412 move in parallel. The clamp guide rail 414 and the centering guide rail 419 are installed on the mounting plate 415 (the locking mechanism 42 2 is installed on both sides of the mounting plate 415, the guide rod 421 passes through the locking mechanism 422 and the mounting plate 415, the connecting rod 416 is arranged on both sides of the centering slider 418, and one end of the connecting rod 416 is hinged to one side of the centering slider 418, and the other end is hinged to the first clamp 411 or the second clamp 412, the two ends of the spring 417 are respectively connected to the first clamp 411 and the second clamp 412, and avoid the clamping position of the first clamp 411 and the second clamp 412, the spring 417 maintains the closing trend of the first clamp 411 and the second clamp 412, and the centering guide rail 419 is vertically arranged in the middle of the clamp guide rail 414. When squeezed into the cylinder, the first clamp 411 and the second clamp 412 move away from each other, and the centering slider 418 moves toward the clamp guide rail 414. When the cylinder is taken out, the first clamp 411 and the second clamp 412 move relative to each other, and the centering slider 418 moves away from the clamp guide rail 414. The centering slider 418 and the centering guide rail 419 ensure that the center plane between the first clamp 411 and the second clamp 412 is fixed, ensuring that the cylinder and the bottom valve are axially aligned.
[0027] In this embodiment, the first clamp 411 and the second clamp 412 are relatively provided with V-shaped grooves 420, and the clamping input ends of the first clamp 411 and the second clamp 412 are relatively provided with rollers 410, so as to convert the sliding friction when the cylinder is squeezed into rolling friction, thereby avoiding damage to the outer wall of the cylinder.
[0028] In this embodiment, in order to adapt to the assembly of bottom valves with different outer diameters, the bottom valve clamping assembly 3 also includes a mounting base 32 and a positioning member 33. The mounting base 32 is mounted on the turntable 1 by screws, and the bottom valve positioning sleeve 31 is inserted into the mounting hole 321 of the mounting base 32. The positioning member 33 is mounted on the mounting base 32 and is detachably inserted into the positioning hole of the bottom valve positioning sleeve 31. Specifically, the positioning member 33 can be threadedly connected to the side wall of the mounting base 32, thereby connecting the mounting base 32 and the bottom valve positioning sleeve 31 as a whole. The bottom valve positioning sleeve 31 can be replaced at any time, and the assembly range is wider.
[0029] In this embodiment, in order to prevent the cylinder barrel and the bottom valve from being missed, a detection sensor 6 for detecting the cylinder barrel and the bottom valve is provided on one side of the bottom valve clamping assembly 3. If the detection sensor 6 fails to detect the bottom valve and the cylinder barrel before the pressing tool presses down the cylinder barrel and after the pressing action is completed, the detection sensor 6 will automatically alarm by feeding back a signal.
[0030] Although the present invention has been disclosed as a preferred embodiment, it is not intended to limit the present invention. Any technician familiar with the art can use the above disclosed technical content to make many possible changes and modifications to the technical solution of the present invention without departing from the scope of the technical solution of the present invention, or modify it into an equivalent embodiment of equivalent changes. Therefore, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention should fall within the scope of protection of the technical solution of the present invention.
Claims
1. A clamping device for assembling a cylinder assembly, characterized in that: The invention comprises a rotating disk (1) and a rotating table (2) for driving the rotating disk (1) to rotate. A plurality of bottom valve cylinder clamping mechanisms are circumferentially arranged on the rotating disk (1). The bottom valve cylinder clamping mechanisms comprise a bottom valve clamping assembly (3) and a cylinder clamping assembly (4). The bottom valve clamping assembly (3) comprises a bottom valve positioning sleeve (31) which can be inserted into the bottom valve. The cylinder clamping assembly (4) comprises an elastic clamp (41) for clamping the cylinder so that the cylinder and the bottom valve are axially aligned. The elastic clamp (41) is arranged above the bottom valve positioning sleeve (31).
2. The clamping device for assembling a cylinder assembly according to claim 1, characterized in that: The cylinder clamping assembly (4) further comprises a guide rod group (42), the bottom of the guide rod (421) of the guide rod group (42) being mounted on the turntable (1), and the elastic clamp (41) being mounted on the guide rod group (42) in a vertically adjustable manner.
3. The clamping device for assembling a cylinder assembly according to claim 2, characterized in that: The top of each guide rod (421) is connected to a guide rod fixing plate (5).
4. The clamping device for assembling a cylinder assembly according to claim 1, characterized in that: The elastic clamp (41) comprises a first clamp (411), a second clamp (412), a clamp slider (413), a clamp guide rail (414), a mounting plate (415), a connecting rod (416), a spring (417), a centering slider (418) and a centering guide rail (419). The clamp slider (413) is installed at the bottom of the first clamp (411) and the second clamp (412). The clamp slider (413) is slidably connected with the clamp guide rail (414). The clamp guide rail (414) and the centering guide rail (419) are connected to each other. The rail (419) is installed on the mounting plate (415), the connecting rod (416) is arranged on both sides of the centering slider (418), and one end of the connecting rod (416) is hinged to one side of the centering slider (418), and the other end is hinged to the first clamp (411) or the second clamp (412), the two ends of the spring (417) are respectively connected to the first clamp (411) and the second clamp (412), and the centering guide rail (419) is vertically arranged in the middle of the clamp guide rail (414).
5. The clamping device for assembling a cylinder assembly according to claim 4, characterized in that: The first clamp (411) and the second clamp (412) are provided with V-shaped grooves (420) opposite to each other, and the clamping input ends of the first clamp (411) and the second clamp (412) are provided with rollers (410) opposite to each other.
6. The clamping device for assembling a cylinder assembly according to claim 1, characterized in that: The bottom valve clamping assembly (3) further comprises a mounting base (32) and a positioning member (33); the bottom valve positioning sleeve (31) is inserted into a mounting hole (321) of the mounting base (32); and the positioning member (33) is mounted on the mounting base (32) and is detachably inserted into the positioning hole of the bottom valve positioning sleeve (31).
7. The clamping device for assembling a cylinder assembly according to any one of claims 1 to 6, characterized in that: The rotating disk (1) is a cam divider that rotates 90 degrees in sequence, and the bottom valve cylinder clamping mechanism consists of four groups that are evenly distributed in the circumferential direction.
8. The clamping device for assembling a cylinder assembly according to any one of claims 1 to 6, characterized in that: A detection sensor (6) for detecting the cylinder barrel and the bottom valve is arranged on one side of the bottom valve clamping assembly (3).