Metal accessory injection mold
By setting up a water pump in a metal injection mold for water cooling and cooling and using a motor-driven clamp to achieve automatic material extraction, the problems of low heat dissipation efficiency and hazardous material extraction operation in the prior art are solved, and a more efficient and safer production process is achieved.
Patent Information
- Application Number
- CN202421187186.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-05-27
AI Technical Summary
Existing metal injection molds have inefficient problems in heat dissipation and material removal operations, resulting in poor heat dissipation effect and prone to scalding by the operator.
By setting up a water pump to circulate the cooling water through the injection molding, the accessories body is clamped and moved by a motor drive clamp to achieve automatic material collection.
It achieves more efficient heat dissipation and safe automatic material collection operations, reducing the operator's labor intensity and scalding risk.
Smart Images

Figure CN222429227U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of injection molding production, in particular to an injection molding die for metal accessories. Background Art
[0002] Metal injection molding is a processing method in which molten metal materials are injected into a mold and then cooled and solidified to form the desired parts or products. Similar to plastic injection molding, metal injection molding is also done by heating the metal material to a molten state and then injecting the molten metal material into a mold for molding. It is usually used to manufacture products with high requirements such as high precision, high strength, high wear resistance, and high corrosion resistance, such as automotive engine parts, aircraft engine parts, medical equipment, electronic equipment, etc.
[0003] After searching, the authorization announcement number CN216032175U and the authorization announcement date 2022.03.15 disclose a new type of automobile parts injection mold, including a top pressing plate, a feeding port is provided at the middle end of the top pressing plate, a recessed armrest is provided on the front and rear end faces of the top pressing plate, a lifting support rod is fixedly connected to the outer side of the bottom end of the top pressing plate, and a lower mold is movably connected to the outer side of the bottom end of the lifting support rod, and a pressing top plate is fixedly connected to the middle end of the bottom end of the top pressing plate, a mother template is provided at the top of the lower mold, and a control panel is fixedly connected to the front end face of the lower mold. The new type of automobile parts injection mold has a feeding port that can pour materials to help automobile parts to be quickly formed, and the recessed armrest can help the top pressing plate to be raised and lowered, which increases the use effect of the injection mold. The lifting support rod can move up and down during use to help the mold to be quickly demolded after forming. The design of the fixed plate improves the stability of the lifting support rod when moving, and further improves the activity sensitivity of the top pressing plate.
[0004] However, the existing technology has the following shortcomings:
[0005] 1. When the above-mentioned new type of automobile parts injection mold is in use, the cooling fan can blow air during use, and the cool air is directly transmitted to the mother mold through the inside of the lower mold, thereby increasing the cooling effect of the parts. However, in actual use, the heat dissipation efficiency of the airflow generated by the cooling fan to blow away the heat is low, resulting in poor heat dissipation effect;
[0006] 2. When the above-mentioned new type of automobile parts injection mold is in use, the pressing top plate is moved upward to expose the parts, and then the parts are separated from the lower mold to take out the injection-molded parts. However, in actual operation, since the surface temperature of the parts is still high after the injection molding is completed, burns are likely to occur, and the labor intensity of the operator is increased. Utility Model Content
[0007] The utility model aims to provide a metal accessory injection mold, which uses a water pump to circulate cooling water through the injection mold plate to achieve water cooling, and drives a motor to drive a clamping block to clamp and move the accessory body to perform a picking operation on the accessory body.
[0008] In order to solve the above technical problems, the utility model is realized by the following technical solutions:
[0009] The utility model is a metal accessory injection mold, comprising a bottom plate, a fan is arranged above the left side of the bottom plate, a heat exchange box is arranged above the fan, a water pump is arranged in front of the heat exchange box, an accessory body is arranged above the heat exchange box, injection mold plates are arranged on the upper and lower sides of the accessory body, and three-way hoses are arranged in front and rear of the injection mold plates;
[0010] Clamps are arranged on both the front and rear sides of the accessory body, the right end of the clamp is threadedly connected with a screw rod, the threads on both sides of the screw rod are in opposite directions, a motor is arranged at the front end of the screw rod, and an electric push rod 2 is arranged below the screw rod.
[0011] Furthermore, sealing gaskets are provided on the front and rear side walls of the two injection molding templates, and a vertical plate is provided on the side of the sealing gasket away from the injection molding template. The vertical plate is fixedly connected to the corresponding injection molding template by bolts.
[0012] Furthermore, a number of water holes are opened on the left and right sides of the injection groove in the injection template, and the three ends of the three-way hose located on the front side are respectively fixedly connected to the corresponding two vertical plate surfaces located on the front side and the liquid outlet end of the water pump, and the three ends of the three-way hose located on the rear side are respectively fixedly connected to the corresponding two vertical plate surfaces located on the front side and the rear wall of the heat exchange box.
[0013] Furthermore, a connecting pipe is fixed to the water inlet end of the water pump, and the other end of the connecting pipe is fixedly connected to the front wall of the heat exchange box, a number of cooling fins are evenly fixed to the lower wall of the heat exchange box, connecting rods are fixed at the four corner positions of the upper wall of the heat exchange box, and the upper end of the connecting rod is fixedly connected to the corresponding injection molding template.
[0014] Furthermore, fixing rods are fixed at the four corners of the lower wall of the heat exchange box, and the lower ends of the fixing rods are fixedly connected to the base plate. A mounting plate is fixed to the outside of the fixing rods corresponding to the bottom of the heat dissipation fins, and the fan and the water pump are fixedly connected to the mounting plate. A through groove is opened on the mounting plate corresponding to the position of the fan.
[0015] Furthermore, an electric push rod is fixed to the upper wall of the injection mold plate on the upper side, a feed pipe is fixed to the left of the electric push rod corresponding to the injection mold plate on the upper side, a fixing frame is fixed to the upper end of the electric push rod, and the lower end of the fixing frame is fixedly connected to the mounting plate.
[0016] Furthermore, a friction pad is fixed to the side wall of the clamping block corresponding to the position of the accessory body, a U-shaped plate is arranged outside the screw rod, and the motor is fixedly connected to the U-shaped plate.
[0017] Furthermore, the power output shaft of the motor is fixedly connected to the screw rod, the rear end of the screw rod is rotatably connected to the U-shaped plate through a bearing, a transverse plate is fixed to the lower wall of the U-shaped plate, and the transverse plate is fixedly connected to the second electric push rod.
[0018] Furthermore, a moving block is fixed to the lower end of the electric push rod 2, an electric push rod 3 is fixed to the right wall of the moving block, a side plate is fixed to the right end of the electric push rod 3, and the side plate is fixedly connected to the bottom plate.
[0019] The utility model has the following beneficial effects:
[0020] 1. The utility model sets a water pump, and the water pump allows cooling water to pass through the injection mold. The cooling water absorbs the heat in the injection mold and enters the heat exchange box for heat dissipation. The cooling water circulates internally to dissipate the heat of the injection mold. Compared with the prior art, the utility model uses water cooling to achieve better heat dissipation effect.
[0021] 2. The utility model sets a motor and a clamping block, uses the motor to drive the clamping block to clamp the accessory body, and then uses the cooperation of the electric push rod 2 and the electric push rod 3 to move the accessory body to achieve material removal. Compared with the prior art, there is no need for manual operation to remove materials, which prevents burns and reduces the labor intensity of the operator. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for describing the embodiments are briefly introduced below.
[0023] Figure 1 This is the overall structure diagram of a metal parts injection mold;
[0024] Figure 2 It is a vertical cross-sectional structural diagram of a metal accessory injection mold;
[0025] Figure 3 This is a left-side structural diagram of a metal parts injection mold;
[0026] Figure 4 for Figure 3 Exploded view of the structure of the middle part;
[0027] Figure 5 This is a right view structural diagram of a metal accessory injection mold.
[0028] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0029] 1. Injection mold; 101. Water hole; 102. Feed pipe; 103. Electric push rod 1; 104. Accessory body; 105. Connecting rod; 106. Sealing pad; 1061. Vertical plate; 2. Clamp block; 201. Friction pad; 3. Electric push rod 2; 301. Horizontal plate; 3011. U-shaped plate; 4. Electric push rod 3; 401. Moving block; 402. Side plate; 5. Motor; 501. Screw; 6. Heat exchange box; 601. Cooling fins; 602. Fixing rod; 7. Mounting plate; 701. Groove; 702. Fan; 703. Fixing bracket; 704. Water pump; 7041. Connecting pipe; 8. Bottom plate; 9. Three-way hose. DETAILED DESCRIPTION
[0030] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0031] See also Figures 1 to 4 As shown, the utility model is a metal accessory injection mold, including a bottom plate 8, a fan 702 is arranged above the left side of the bottom plate 8, a heat exchange box 6 is arranged above the fan 702, a water pump 704 is arranged in front of the heat exchange box 6, and an accessory body 104 is arranged above the heat exchange box 6. After injection molding, the solidified metal material forms the accessory body 104 and is located in the injection groove in the injection mold 1. The upper and lower sides of the accessory body 104 are both provided with injection molds 1, and the front and rear of the injection mold 1 are both provided with three-way hoses 9;
[0032] When the above arrangement is used, the power of the water pump 704 and the fan 702 is turned on, and the water pump 704 works to make the cooling water flow through the three-way hose 9 located on the front side to the injection mold plate 1, and the cooling water carries the heat through the three-way hose 9 located on the rear side into the heat exchange box 6, and the heat is transferred to the heat exchange box 6. At this time, the heat exchange box 6 is heat-dissipated under the operation of the fan 702, and the cooling water in the heat exchange box 6 re-enters the injection mold plate 1 under the action of the water pump 704 to realize internal circulation cooling. At the same time, during injection molding, the electric push rod 103 is extended to drive the injection mold plate 1 located on the upper side to move downward until the two injection mold plates 1 are in contact, and at this time, the molten metal material is allowed to enter the injection grooves in the two injection mold plates 1 along the feed pipe 102;
[0033] The front and rear side walls of the two injection mold plates 1 are both provided with sealing gaskets 106, and a groove for cooling water flow is provided in the middle of the sealing gaskets 106, and a vertical plate 1061 is provided on the side of the sealing gaskets 106 away from the injection mold plates 1, and the vertical plate 1061 is fixedly connected to the corresponding injection mold plates 1 by bolts. With the above arrangement, the cooling water will pass through the three-way hose 9 and the vertical plate 1061 located on the front side into the groove of the sealing gasket 106, and then pass through the water hole 101 to flow to the vertical plate 1061 and the sealing gasket 106 located on the rear side, and then pass through the three-way hose 9 located on the rear side into the heat exchange box 6;
[0034] A plurality of water holes 101 are provided on the left and right sides of the injection groove in the injection mold plate 1. When cooling water passes through the injection mold plate 1, it absorbs heat to achieve a heat dissipation effect. The three ends of the three-way hose 9 located on the front side are respectively fixedly connected to the surfaces of the two corresponding vertical plates 1061 located on the front side and the liquid outlet end of the water pump 704. The three ends of the three-way hose 9 located on the rear side are respectively fixedly connected to the surfaces of the two corresponding vertical plates 1061 located on the front side and the rear wall of the heat exchange box 6.
[0035] A connecting pipe 7041 is fixed to the water inlet end of the water pump 704, and the other end of the connecting pipe 7041 is fixedly connected to the front wall of the heat exchange box 6. When the water pump 704 is working, the cooling water in the heat exchange box 6 will pass through the connecting pipe 7041 and be transported to the three-way hose 9 located on the front side. A plurality of heat dissipation fins 601 are evenly fixed to the lower wall of the heat exchange box 6 to increase the surface area of the heat exchange box 6 to improve the heat dissipation effect. Connecting rods 105 are fixed at the four corners of the upper wall of the heat exchange box 6, and the upper ends of the connecting rods 105 are fixedly connected to the corresponding injection mold plates 1;
[0036] The four corners of the lower wall of the heat exchange box 6 are all fixed with fixing rods 602, and the lower ends of the fixing rods 602 are fixedly connected to the bottom plate 8. The mounting plate 7 is fixed to the outside of the fixing rods 602 below the heat dissipation fins 601, and the fan 702 and the water pump 704 are both fixedly connected to the mounting plate 7. The mounting plate 7 corresponding to the position of the fan 702 is provided with a through slot 701 to provide a channel for the airflow generated when the fan 702 is working.
[0037] An electric push rod 103 is fixed to the upper wall of the injection template 1 on the upper side, a feed pipe 102 is fixed to the left of the electric push rod 103 on the injection template 1 on the upper side, a fixing frame 703 is fixed to the upper end of the electric push rod 103, and the lower end of the fixing frame 703 is fixedly connected to the mounting plate 7. With the above arrangement, injection raw materials can be added to the injection template 1 through the feed pipe 102, and the injection template 1 on the upper side can be moved through the electric push rod 103.
[0038] See also Figure 1 , 2As shown in FIG. 5 , a clamp block 2 is provided on both the front and rear sides of the accessory body 104, the clamp block 2 is slidably connected to the U-shaped plate 3011, the right end of the clamp block 2 is threadedly connected to a screw rod 501, the threads on both sides of the screw rod 501 are in opposite directions, a motor 5 is provided at the front end of the screw rod 501, and an electric push rod 2 3 is provided below the screw rod 501;
[0039] After the injection molding is completed, the electric push rod 103 is controlled to retract to drive the injection mold plate 1 located on the upper side to rise and expose the accessory body 104, and the electric push rod 3 4 is extended to drive the clamping block 2 to move to the left to a state where the accessory body 104 can be clamped, and then the motor 5 is controlled to work to drive the screw 501 to rotate, so that the two clamping blocks 2 are close to each other until the friction pad 201 applies a suitable force to the accessory body 104, and then the electric push rod 2 3 is extended to drive the accessory body 104 to move out of the injection groove in the injection mold plate 1 located on the lower side, and then the electric push rod 3 4 is retracted to move the accessory body 104 to the right to complete the material removal;
[0040] A friction pad 201 is fixed to the side wall of the clamping block 2 at the position where the accessory body 104 is located. The friction pad 201 is made of a high friction material to prevent the accessory body 104 from slipping due to insufficient friction. A U-shaped plate 3011 is arranged outside the screw rod 501, and the motor 5 is fixedly connected to the U-shaped plate 3011.
[0041] The power output shaft of the motor 5 is fixedly connected to the screw 501, and the rear end of the screw 501 is rotatably connected to the U-shaped plate 3011 through a bearing to limit the rear end of the screw 501. The lower wall of the U-shaped plate 3011 is fixed with a horizontal plate 301, and the horizontal plate 301 is fixedly connected to the electric push rod 23;
[0042] A moving block 401 is fixed to the lower end of the electric push rod 2 3, and an electric push rod 3 4 is fixed to the right wall of the moving block 401 for driving the moving block 401 to move. The moving block 401 is slidably connected to the bottom plate 8, and a side plate 402 is fixed to the right end of the electric push rod 3 4, and the side plate 402 is fixedly connected to the bottom plate 8.
[0043] The electrical appliances in the metal accessory injection mold are all electrically connected to the single-chip microcomputer in the controller through conductive wires, and the single-chip microcomputer in the controller is electrically connected to the external power supply through conductive wires. At the same time, the electrical appliances in the metal accessory injection mold are all existing technologies, and their models are not limited here.
[0044] The above are only preferred embodiments of the present invention and do not limit the present invention. Any modification to the technical solutions recorded in the aforementioned embodiments and any equivalent replacement of some of the technical features therein, any modification, equivalent replacement, and improvement made are all within the protection scope of the present invention.
Claims
1. A metal part injection mold, comprising a base plate (8), characterized in that: A fan (702) is arranged above the left side of the bottom plate (8), a heat exchange box (6) is arranged above the fan (702), a water pump (704) is arranged in front of the heat exchange box (6), an accessory body (104) is arranged above the heat exchange box (6), injection mold plates (1) are arranged on both the upper and lower sides of the accessory body (104), and three-way hoses (9) are arranged in front and behind the injection mold plates (1); The front and rear sides of the accessory body (104) are both provided with clamping blocks (2), the right end of the clamping block (2) is threadedly connected to a screw rod (501), and the threads on both sides of the screw rod (501) are in opposite directions. A motor (5) is provided at the front end of the screw rod (501), and an electric push rod 2 (3) is provided below the screw rod (501).
2. A metal parts injection mold according to claim 1, characterized in that: Sealing pads (106) are provided on the front and rear side walls of the two injection mold plates (1), and a vertical plate (1061) is provided on the side of the sealing pad (106) away from the injection mold plate (1), and the vertical plate (1061) is fixedly connected to the corresponding injection mold plate (1) by bolts.
3. The metal parts injection mold according to claim 2, characterized in that: A plurality of water holes (101) are provided on the left and right sides of the injection groove in the injection template (1); the three ends of the three-way hose (9) located on the front side are respectively fixedly connected to the surfaces of the two corresponding vertical plates (1061) located on the front side and the liquid outlet end of the water pump (704); the three ends of the three-way hose (9) located on the rear side are respectively fixedly connected to the surfaces of the two corresponding vertical plates (1061) located on the front side and the rear wall of the heat exchange box (6).
4. The metal parts injection mold according to claim 3, characterized in that: A connecting pipe (7041) is fixed to the water inlet end of the water pump (704), and the other end of the connecting pipe (7041) is fixedly connected to the front wall of the heat exchange box (6), a plurality of heat dissipation fins (601) are evenly fixed to the lower wall of the heat exchange box (6), and connecting rods (105) are fixed at the four corner positions of the upper wall of the heat exchange box (6), and the upper end of the connecting rod (105) is fixedly connected to the corresponding injection mold plate (1).
5. The metal parts injection mold according to claim 4, characterized in that: Fixed rods (602) are fixed at the four corner positions of the lower wall of the heat exchange box (6), and the lower ends of the fixed rods (602) are fixedly connected to the bottom plate (8). A mounting plate (7) is fixed to the outside of the fixed rods (602) below the heat dissipation fins (601), and the fan (702) and the water pump (704) are fixedly connected to the mounting plate (7). A through groove (701) is provided on the mounting plate (7) corresponding to the position of the fan (702).
6. The metal parts injection mold according to claim 5, characterized in that: An electric push rod (103) is fixed to the upper wall of the injection mold plate (1) located on the upper side, a feed pipe (102) is fixed to the left of the electric push rod (103) on the injection mold plate (1) located on the upper side, a fixing frame (703) is fixed to the upper end of the electric push rod (103), and the lower end of the fixing frame (703) is fixedly connected to the mounting plate (7).
7. The metal parts injection mold according to claim 1, characterized in that: A friction pad (201) is fixed to the side wall of the clamping block (2) at the position where the accessory body (104) is located, a U-shaped plate (3011) is arranged outside the screw rod (501), and the motor (5) is fixedly connected to the U-shaped plate (3011).
8. The metal parts injection mold according to claim 7, characterized in that: The power output shaft of the motor (5) is fixedly connected to the screw rod (501), the rear end of the screw rod (501) is rotatably connected to the U-shaped plate (3011) via a bearing, a horizontal plate (301) is fixed to the lower wall of the U-shaped plate (3011), and the horizontal plate (301) is fixedly connected to the second electric push rod (3).
9. The metal parts injection mold according to claim 8, characterized in that: A moving block (401) is fixed to the lower end of the electric push rod 2 (3), an electric push rod 3 (4) is fixed to the right wall of the moving block (401), a side plate (402) is fixed to the right end of the electric push rod 3 (4), and the side plate (402) is fixedly connected to the bottom plate (8).