Inductor radiator
By designing an inductor radiator including a liquid-cooled plate, a thermally conductive shell and a thermally conductive insulating layer, the poor heat dissipation performance caused by the inductor due to thermal resistance and magnetic resistance is solved, and uniform heat transfer and efficient heat dissipation of the inductor are achieved.
Patent Information
- Application Number
- CN202420880083.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Priority Date
- 2024-02-23
- Filing Date
- 2024-04-25
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-04-25
AI Technical Summary
During operation, due to the presence of thermal resistance and magnetoresistance, a large amount of heat is generated and the heat distribution is uneven, resulting in poor heat dissipation performance.
An inductive radiator is designed, including a liquid-cooled plate, a thermally conductive shell and a thermally conductive insulating layer. The liquid-cooled plate is used to flow through the coolant, the thermally conductive shell accommodates the inductor body, and the thermally conductive insulating layer is used to conduct heat and insulate to ensure uniform heat transfer.
Through this design, the heat dissipation performance of the inductor is significantly improved, and the heat is evenly distributed, avoiding heat accumulation, thereby extending the service life of the inductor.
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Figure CN222462553U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of heat dissipation, in particular to an inductor heat sink. Background Art
[0002] Inductor is an electromagnetic induction element formed by a combination of copper coil and magnetic steel. It has the advantage of good electromagnetic induction performance and is widely used in the field of wind and solar energy storage.
[0003] When the relevant inductor is in operation, a large amount of heat will be generated due to the existence of thermal resistance and magnetic resistance. At the same time, since the shape of the relevant inductor is relatively complex and it is a special-shaped device, it is easy to cause uneven heat distribution, resulting in poor heat dissipation performance of the relevant inductor. Utility Model Content
[0004] In view of the above technical problems, the utility model provides an inductor heat sink, which improves the heat dissipation performance of the inductor.
[0005] In order to solve the above problems, the technical solution provided by the utility model is:
[0006] An inductor heat sink, comprising:
[0007] Liquid cooling plate;
[0008] A heat-conducting housing connected to the liquid cooling plate, the heat-conducting housing being used to accommodate an inductor body;
[0009] A heat-conducting insulating layer, one end of which is in contact with the inner wall of the heat-conducting housing, and the other end of which is in contact with the inductor body.
[0010] Optionally, the heat-conducting housing includes:
[0011] A shell body, the shell body is used to accommodate the inductor body;
[0012] A base connected to the shell body, wherein the base is connected to the liquid cooling plate;
[0013] Wherein, one end of the heat-conducting insulating layer contacts the inner wall of the shell body.
[0014] Optionally, the heat-conducting housing includes a plurality of connecting pieces spaced apart from each other, and the plurality of connecting pieces are connected between the housing body and the base.
[0015] Optionally, the top of the shell body is used to be connected to the inductor body, and one end of the thermally conductive insulation layer is in contact with the inner wall of the side of the shell body.
[0016] Optionally, the base completely covers the liquid cooling plate.
[0017] Optionally, the spacings between the plurality of connecting pieces are equal.
[0018] Optionally, it also includes a heat dissipation hole, which passes through the plurality of connecting pieces.
[0019] Optionally, the liquid cooling plate and the base are detachably connected via fasteners.
[0020] Optionally, the liquid cooling plate includes:
[0021] A plate body, wherein a cooling channel is provided in the plate body;
[0022] a liquid inlet nozzle and a liquid outlet nozzle both of which are in communication with the cooling channel;
[0023] Wherein, the heat-conducting shell is connected to the plate body.
[0024] Optionally, the liquid cooling plate further comprises a concave-convex portion provided in the plate body, and the concave-convex portion is located in the cooling channel.
[0025] Compared with the prior art, the technical solution provided by the utility model has the following beneficial effects:
[0026] 1) The thermally conductive insulating layer is used for heat conduction and insulation. The material of the thermally conductive insulating layer can be a soft material such as thermally conductive silicone, thermally conductive silicone grease, etc. The soft material facilitates the thermally conductive insulating layer and the outer surface of the inductor body to have good contact tightness, which is equivalent to making the heat at various positions on the outer surface of the inductor body effectively and evenly transferred through the thermally conductive insulating layer, thereby making the heat dissipation performance of the inductor body good;
[0027] 2) The base and the liquid cooling plate are in direct physical contact, and the physical contact area between the two is increased as much as possible to achieve good thermal conductivity, such as the base completely covering the liquid cooling plate;
[0028] 3) The connecting piece is constructed in the shape of a fin, the fins are arranged vertically, and further has a heat dissipation hole running through the entire fin array, the heat dissipation hole is convenient for further achieving a good heat dissipation effect and reducing weight. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 This is one of the structural schematic diagrams of an inductor heat sink proposed in an embodiment of the utility model;
[0030] Figure 2 The second structural schematic diagram of an inductor heat sink proposed in an embodiment of the utility model;
[0031] Figure 3 for Figure 2 Rotational cross-section of the middle AA;
[0032] Figure 4 for Figure 3 Partial diagram of B in the figure;
[0033] Figure 5 A cross-sectional view of an inductor heat sink proposed in an embodiment of the utility model;
[0034] In the figure: 1. liquid cooling plate; 11. plate body; 12. cooling channel; 13. liquid inlet nozzle; 14. liquid outlet nozzle; 15. concave-convex part; 111. first corner part; 112. second corner part; 113. third corner part; 114. fourth corner part; 2. heat-conducting shell; 21. shell body; 22. base; 23. connecting piece; 24. heat dissipation hole; 3. inductor body; 4. PCB board; 5. heat-conducting insulation layer. DETAILED DESCRIPTION
[0035] In order to further understand the content of the utility model, the utility model is described in detail in conjunction with the accompanying drawings and embodiments.
[0036] The present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It is understood that the specific embodiments described herein are only used to explain the relevant utility model, rather than to limit the utility model. It should also be noted that, for the convenience of description, only the parts related to the utility model are shown in the accompanying drawings. The words "first", "second", etc. described in the present utility model are set for the convenience of describing the technical solution of the present utility model, and have no specific limiting effect. They are all general references and do not constitute a limiting effect on the technical solution of the present utility model. It should be noted that, in the absence of conflict, the embodiments and features in the embodiments in the present application can be combined with each other. In the description of the present utility model, it should be noted that the orientation or position relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. is based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. Unless otherwise clearly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be a connection between the insides of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. Multiple technical solutions in the same embodiment, and multiple technical solutions in different embodiments, can be arranged and combined to form new technical solutions that do not have contradictions or conflicts, all of which are within the scope of protection required by the present utility model.
[0037] Example 1
[0038] Combined with Figure 1-5 , this embodiment provides an inductor heat sink, including:
[0039] Liquid cooling plate 1;
[0040] A heat-conducting housing 2 connected to the liquid cooling plate 1, the heat-conducting housing 2 is used to accommodate the inductor body 3;
[0041] A heat-conducting insulating layer 5, one end of the heat-conducting insulating layer 5 is in contact with the inner wall of the heat-conducting housing 2, and the other end of the heat-conducting insulating layer 5 is used to contact with the inductor body 3;
[0042] The heat-conducting insulating layer 5 can preferably fill the entire gap between the inductor body 3 and the inner wall of the heat-conducting housing 2 .
[0043] Specifically, when dissipating heat, the heat generated by the inductor body 3 is transferred in sequence through the heat-conducting insulating layer 5, the heat-conducting housing 2 and the liquid cooling plate 1; the liquid cooling plate 1 is used to flow the cooling liquid, so as to facilitate the inductor body 3 to achieve liquid cooling and heat dissipation, and a PCB board 4 can also be installed on the side of the liquid cooling plate 1 away from the heat-conducting housing 2, the PCB board 4 and the inductor body 3 are electrically connected, the PCB board 4 plays a control role on the inductor body 3, and the liquid cooling plate 1 plays a heat dissipation role on the PCB board 4; the heat-conducting housing 2 is used to accommodate the inductor body 3, and specifically can be in the heat-conducting housing 2. A receiving cavity is provided in the housing, and the inductor body 3 is placed in the receiving cavity. The material of the heat-conducting housing 2 can be aluminum, copper or other materials with good thermal conductivity, preferably aluminum. The heat-conducting insulating layer 5 is used for heat conduction and insulation. The material of the heat-conducting insulating layer 5 can be soft materials such as thermally conductive silica gel and thermally conductive silicone grease. The soft material makes it easy for the heat-conducting insulating layer 5 and the outer surface of the inductor body 3 to have good contact tightness, which is equivalent to making the heat at various positions on the outer surface of the inductor body 3 effectively and evenly transferred through the heat-conducting insulating layer 5, thereby making the heat dissipation performance of the inductor body 3 good.
[0044] Further, such as Figure 3 , the heat-conducting housing 2 comprises:
[0045] The shell body 21 is used to accommodate the inductor body 3;
[0046] A base 22 connected to the shell body 21, the base 22 is connected to the liquid cooling plate 1;
[0047] One end of the heat-conducting insulating layer 5 contacts the inner wall of the shell body 21 .
[0048] Specifically, the base 22 is in direct physical contact with the liquid cooling plate 1 , and the physical contact area between the two is increased as much as possible to achieve a good heat conduction effect, for example, the base 22 completely covers the liquid cooling plate 1 .
[0049] The connection between the shell body 21 and the base 22 is preferably an integrally formed connection to ensure good integrity of the heat-conducting shell 2 .
[0050] Further, such as Figure 1 and 3 The heat-conducting housing 2 includes a plurality of connecting pieces 23 spaced apart from each other, and the plurality of connecting pieces 23 are connected between the housing body 21 and the base 22. The connecting pieces 23 are configured in the shape of fins, the fins are arranged vertically, and further have a heat dissipation hole 24 running through the entire fin array, and the heat dissipation hole 24 is convenient for further achieving a good heat dissipation effect and for reducing weight.
[0051] Specifically, the plurality of connecting pieces 23 are used to increase the heat transfer area between the shell body 21 and the base 22 , thereby facilitating an increase in the heat transfer rate, and further improving the heat dissipation performance of the inductor body 3 .
[0052] Further, such as Figure 3 The top of the shell body 21 is used to connect with the inductor body 3 , and one end of the thermally conductive insulating layer 5 is in contact with the inner wall of the side of the shell body 21 .
[0053] Specifically, the top of the shell body 21 is used to connect with the inductor body 3, so as to fix the inductor body 3 inside the shell body 21; one end of the thermally conductive insulating layer 5 is in contact with the side inner wall of the shell body 21, which is equivalent to having a gap between the side inner wall of the shell body 21 and the inductor body 3, and the thermally conductive insulating layer 5 is filled in the gap, and the width of the gap ranges from 1 to 2 mm.
[0054] Further, such as Figure 1 , the spacings between the plurality of connecting pieces 23 are equal.
[0055] Specifically, the equal spacing facilitates good distribution uniformity of heat transfer of the plurality of connecting pieces 23 .
[0056] Further, such as Figure 1 The liquid cooling plate 1 and the base 22 are detachably connected via fasteners.
[0057] Specifically, the detachable connection facilitates timely replacement or maintenance of the heat-conducting housing 2, and the fasteners may be screws, bolts, and the like.
[0058] Further, such as Figure 4 , the liquid cooling plate 1 comprises:
[0059] A plate body 11, wherein a cooling channel 12 is provided in the plate body 11;
[0060] A liquid inlet nozzle 13 and a liquid outlet nozzle 14 both communicated with the cooling channel 12;
[0061] The heat-conducting housing 2 and the plate body 11 are connected.
[0062] Specifically, the plate body 11 is used to carry the heat-conducting housing 2 ; the cooling channel 12 is used to allow the coolant to pass through, and to circulate the coolant through the liquid inlet nozzle 13 and the liquid outlet nozzle 14 .
[0063] The plate body 11 is a rectangular ring-shaped body. The plate body 11 is ring-shaped in appearance and has a rectangular cross section, so that the cross section of the cooling channel 12 provided in the plate body 11 is also substantially rectangular.
[0064] The plate body 11 can be bent along the width direction of the entire tube body through a bending forming process, so that the entire tube body is bent into a rectangular ring body, so that the liquid inlet nozzle 13 and the liquid outlet nozzle 14 are connected end to end. It should be noted that the liquid inlet nozzle 13 and the liquid outlet nozzle 14 are not directly connected, and there is a metal spacer between the liquid inlet nozzle 13 and the liquid outlet nozzle 14.
[0065] The plate body 11 is a rectangular annular body. Except for the liquid inlet nozzle 13 and the liquid outlet nozzle 14 located at the fourth corner portion 114, the first corner portion 111, the second corner portion 112, and the third corner portion 113 are all arc-shaped, which is an inevitable result of the bending forming process of the pipe body. At the same time, the arc-shaped first corner portion 111, the second corner portion 112, and the third corner portion 113 can make the flow of the coolant in the cooling channel 12 smoother.
[0066] Further, such as Figure 4 The liquid cooling plate 1 further includes a concave-convex portion 15 disposed in the plate body 11 , and the concave-convex portion 15 is located in the cooling channel 12 .
[0067] Specifically, the concave-convex portion 15 is used to increase the contact area between the coolant and the cooling channel 12 , thereby increasing the heat exchange area, further improving the heat dissipation performance of the inductor body 3 .
[0068] The above schematically describes the present invention and its implementation methods, which are not restrictive. The drawings show only one implementation method of the present invention, and the actual structure is not limited thereto. Therefore, if ordinary technicians in this field are inspired by it and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the present invention, they should all fall within the protection scope of the present invention.
Claims
1. An inductor heat sink, characterized in that: include: Liquid cooling plate; A heat-conducting housing connected to the liquid cooling plate, the heat-conducting housing being used to accommodate an inductor body; A heat-conducting insulating layer, one end of which is in contact with the inner wall of the heat-conducting housing, and the other end of which is in contact with the inductor body.
2. The inductor heat sink according to claim 1, characterized in that: The heat-conducting housing comprises: A shell body, the shell body is used to accommodate the inductor body; A base connected to the shell body, wherein the base is connected to the liquid cooling plate; Wherein, one end of the heat-conducting insulating layer contacts the inner wall of the shell body.
3. The inductor heat sink according to claim 2, characterized in that: The heat-conducting housing includes a plurality of connecting pieces spaced apart from each other, and the plurality of connecting pieces are connected between the housing body and the base.
4. The inductor heat sink according to claim 2, characterized in that: The top of the shell body is used to be connected to the inductor body, and one end of the heat-conductive insulating layer is in contact with the inner wall of the side of the shell body.
5. The inductor heat sink according to claim 2, characterized in that: The base completely covers the liquid cooling plate.
6. The inductor heat sink according to claim 3, characterized in that: The spacings between the plurality of connecting pieces are equal.
7. The inductor heat sink according to claim 3, characterized in that: It also includes a heat dissipation hole, which passes through the plurality of connecting pieces.
8. The inductor heat sink according to claim 2, characterized in that: The liquid cooling plate and the base are detachably connected via fasteners.
9. An inductor heat sink according to any one of claims 1 to 8, characterized in that: The liquid cooling plate comprises: A plate body, wherein a cooling channel is provided in the plate body; a liquid inlet nozzle and a liquid outlet nozzle both of which are in communication with the cooling channel; Wherein, the heat-conducting shell is connected to the plate body.
10. The inductor heat sink according to claim 9, characterized in that: The liquid cooling plate further includes a concave-convex portion disposed in the plate body, and the concave-convex portion is located in the cooling channel.