Small transformer assembling jig
By designing a small transformer assembly fixture and positioning the fixed brackets using positioning projections and limiting tabs, the problem of difficult to confirm the position of components during assembly is solved, and the assembly efficiency and quality improvement is achieved.
Patent Information
- Application Number
- CN202421225432.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-05-31
AI Technical Summary
When assembling a small transformer, the fixing bracket is not fixed, which makes it difficult to confirm the position of the components and requires frequent adjustments, resulting in low assembly efficiency and quality.
A small transformer assembly fixture is designed, including a base plate, positioning projection and limiting tab. The fixed bracket is positioned through positioning projection and limiting tab to ensure the accuracy and efficiency of component installation.
By using assembly fixtures, the assembly efficiency and quality of small transformers are effectively improved, the accurate position of the fixed bracket is ensured, and the accuracy and efficiency of overall assembly are improved.
Smart Images

Figure CN222462589U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to transformer processing, in particular to an assembly jig for a small transformer. Background Art
[0002] A transformer is a device that uses the principle of electromagnetic induction to change AC voltage. Its main components are the primary coil, secondary coil and iron core (magnetic core). Its main functions include voltage conversion, current conversion, impedance conversion, isolation, voltage stabilization, etc. It is widely used in industry, agriculture, transportation, urban communities and other fields.
[0003] Among transformers, single-phase transformers below 20kV·A and three-phase transformers below 50kV·A are small transformers. For some assembled small transformers, in addition to coils (windings) and iron cores, their structures also include fixed brackets, insulation frames, insulation layers and other components. During assembly, operators need to install fixed iron cores, coils, insulation frames and other components on the fixed brackets to assemble the transformer. At present, during the assembly of transformers, the fixed brackets are not fixed, the positions of various components are difficult to confirm, and frequent adjustments are required during the connection, resulting in low assembly efficiency and quality. Utility Model Content
[0004] The utility model aims to overcome the problem of low assembly efficiency and quality of existing small transformers, and to provide an assembly jig that can improve the assembly efficiency and quality of small transformers.
[0005] The utility model adopts a technical solution to solve its technical problems: a small transformer assembly jig comprises a bottom plate, a plurality of positioning protrusions are longitudinally spaced on both sides of the bottom plate, the positioning protrusions on both sides correspond to each other, a limiting piece is provided on one side of each positioning protrusion on the bottom plate, one end of the limiting piece is rotatably connected to the bottom plate, the limiting piece is located above the positioning protrusion, the positioning protrusions on both sides of the bottom plate are matched one by one with the holes opened on the fixing bracket of the transformer, and operation through holes are provided on the front and rear middle parts of the bottom plate.
[0006] Optionally, the base plate is a rectangular steel plate, and the positioning protrusion is an elliptical column.
[0007] Optionally, a rotating shaft is vertically fixed to the bottom of one end of the limiting plate, and the limiting plate is rotatably connected to the bottom plate via the rotating shaft.
[0008] Optionally, the distance between the bottom of the limiting piece and the bottom plate is not less than the height of the positioning protrusion, and the depth of the hole opened on the fixing bracket of the transformer is the same as the distance between the bottom of the limiting piece and the bottom plate.
[0009] The usage and principle of the utility model are as follows: when in use, both ends of the fixed bracket of the transformer are put on the positioning protrusions, the limiting plate is rotated to cover the fixed bracket, the fixed bracket is positioned by the positioning protrusions and the limiting plate, and then other components are installed thereon, and with the help of operating through holes, these components are assembled into shape by means of cable ties, tapes, screws and later gluing, and after the transformer is formed, the limiting plate is rotated, the transformer is taken out, and the next transformer is assembled, thereby effectively improving the efficiency of transformer assembly; in addition, since the position of the fixed bracket is fixed, the subsequent component installation needs to be assembled according to the position of the fixed bracket, and the foot pitch and row pitch of the transformer can be better controlled, thereby effectively improving the quality of transformer assembly.
[0010] Compared with the prior art, the beneficial effects of the utility model are as follows: the utility model can effectively improve the assembly efficiency and assembly quality of small transformers. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 This is a schematic diagram of the top view structure of the utility model;
[0012] Figure 2 This is a front structural schematic diagram of the utility model;
[0013] The components in the accompanying drawings are marked as follows: base plate 1, positioning protrusion 2, limiting piece 3, operating through hole 4. DETAILED DESCRIPTION
[0014] Embodiment 1, below combines Figure 1 and Figure 2 To further illustrate the utility model, a small transformer assembly jig includes a base plate 1, which is a rectangular steel plate, and a plurality of positioning protrusions 2 are longitudinally spaced on both sides of the base plate. The positioning protrusions are elliptical columns, and the positioning protrusions are integrally formed with the base plate. The positioning protrusions on both sides correspond to each other one by one, and a limiting piece 3 is provided on one side of each positioning protrusion on the base plate. The limiting piece is rectangular, and one end of the limiting piece is rotatably connected to the base plate. The limiting piece is located above the positioning protrusion, and the positioning protrusions on both sides of the base plate match the holes opened on the fixed bracket of the transformer one by one, and a convex operating through hole 4 is provided on the front and rear middle parts of the base plate.
[0015] Optionally, a rotating shaft is vertically fixed to the bottom of one end of the limiting plate, and the limiting plate is rotatably connected to the bottom plate via the rotating shaft.
[0016] Optionally, the distance between the bottom of the limiting piece and the bottom plate is not less than the height of the positioning protrusion, and the depth of the hole opened on the fixing bracket of the transformer is the same as the distance between the bottom of the limiting piece and the bottom plate.
[0017] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily thought of by any technician familiar with the technical field within the technical scope disclosed in the present invention should be included in the protection scope of the present invention.
Claims
1. A small transformer assembly jig, comprising a base plate (1), characterized in that: A plurality of positioning protrusions (2) are longitudinally spaced apart on both sides of the bottom plate, the positioning protrusions on both sides correspond to each other, a limiting plate (3) is provided on one side of each positioning protrusion on the bottom plate, one end of the limiting plate is rotatably connected to the bottom plate, the limiting plate is located above the positioning protrusion, the positioning protrusions on both sides of the bottom plate are matched to the holes opened on the fixing bracket of the transformer, and an operation through hole (4) is provided in the front and rear middle parts of the bottom plate.
2. The small transformer assembly jig according to claim 1, characterized in that: The bottom plate is a rectangular steel plate, and the positioning protrusion is an elliptical column.
3. The small transformer assembly jig according to claim 1, characterized in that: A rotating shaft is vertically fixed at the bottom of one end of the limiting piece, and the limiting piece is rotatably connected with the bottom plate through the rotating shaft.
4. The small transformer assembly jig according to claim 1, characterized in that: The distance between the bottom of the limiting piece and the bottom plate is not less than the height of the positioning protrusion, and the depth of the hole opened on the fixing bracket of the transformer is the same as the distance between the bottom of the limiting piece and the bottom plate.