Pouring device capable of reducing internal air holes of casting
By introducing cover plate, liquid level sensor and control panel into the pouring device, the problems of liquid splashing and inaccurate measurement in the existing devices are solved, and a safer and more accurate casting process is achieved.
Patent Information
- Application Number
- CN202420233490.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-31
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-01-31
AI Technical Summary
The existing casting device that reduces the pores inside the castings lacks protective devices when adding casting liquid, which may cause liquid splash and cannot accurately measure the amount of casting liquid.
A casting device including a cover plate, a liquid level sensor and a control panel is designed. The cover plate prevents liquid from splashing when closed, and the level sensor and control panel are used to accurately measure and display the amount of casting liquid.
It effectively prevents the casting liquid from splashing when adding, improves operational safety, and realizes accurate measurement of casting liquid through the liquid level sensor and control panel, simplifying the operation process.
Smart Images

Figure CN222470636U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of casting, in particular to a pouring device for reducing internal pores of a casting. Background Art
[0002] During the casting process, air will be drawn into the molten steel. The molten steel has no time to be discharged before solidification and remains in the casting to form pores. The pores are large in size and smooth inside. They are concentrated on the upper surface of the casting, causing the casting to be scrapped after processing.
[0003] According to the search, Chinese patent literature, announcement number: CN217570761U, discloses a pouring device for reducing casting pores. This solution arranges a plug rod in a square pouring cup, and uses the plug rod to block the vertical runner, so as to facilitate pouring a certain height of molten metal into the square pouring cup, discharge air in advance, increase the static pressure of the molten metal, avoid the turbulence of the molten steel during pouring and bring in gas, reduce the impact of the molten metal on the shell, avoid the formation of pores in the casting, improve the quality of the casting, and reduce the scrap rate of the casting. However, the pouring device for reducing the internal pores of the casting still has defects during use. When adding casting liquid, the device does not have a protective device, which may cause the casting liquid to splash to the outside world. At the same time, the device cannot accurately measure the specific amount of casting liquid. Utility Model Content
[0004] 1. Technical issues to be resolved
[0005] In view of the shortcomings of the prior art, the utility model provides a pouring device for reducing the air holes inside the casting. By setting a cover plate, the problem of liquid splashing when the casting liquid is added is prevented, thereby achieving a protective effect. At the same time, after the cover plate is covered, the internal casting liquid is measured more accurately by the liquid level sensor, and the user can also see the measured data on the control panel, which is convenient for the user to operate, thereby solving the above-mentioned technical problems.
[0006] (II) Technical solution
[0007] To achieve the above object, the utility model provides the following technical solution: a pouring device for reducing internal pores of a casting, comprising a mold shell, a square pouring cup is arranged at the upper end of the mold shell, a cover plate is arranged at the upper end of the square pouring cup, and a measuring component is arranged at the lower end of the bottom wall of the cover plate;
[0008] The measuring component includes a liquid level sensor and a control panel. The liquid level sensor is fixedly arranged on the lower end surface of the cover plate, and the control panel is fixedly arranged on the right end surface of the square pouring cup. The control panel is electrically connected to the liquid level sensor.
[0009] Preferably, an inner pouring pipe is fixedly provided on the inner side of the mold shell, and two inner pouring pipes are provided. A vertical pouring pipe is fixedly connected between the two inner pouring pipes, and the lower end surface of the square pouring cup is fixedly connected with the vertical pouring pipe.
[0010] Through the above technical solution, the volume of the square pouring cup is greater than the volume of the vertical pouring pipe.
[0011] Preferably, the inner pouring pipe and the vertical pouring pipe are arranged as one body, the inner pouring pipe and the vertical pouring pipe are arranged to communicate with each other, and a feed pipe is opened on the top wall of the cover plate, and the feed pipe runs through the cover plate.
[0012] Through the above technical solution, the molten steel enters the inner pouring pipe through the vertical pouring pipe.
[0013] Preferably, a handle is fixedly provided on the upper end surface of the top wall of the cover plate, and a protection component is provided on the upper end of the shell.
[0014] Through the above technical solution, the setting of the handle makes it convenient for the user to move the cover.
[0015] Preferably, the protection assembly includes a cover plate and a locking screw, the top wall of the cover plate is provided with a screw hole 1, and the top wall of the square pouring cup is provided with a screw hole 2.
[0016] Through the above technical solution, the user fixes the cover plate by using locking screws.
[0017] Preferably, a locking screw is arranged inside the screw hole one, a locking screw is arranged inside the screw hole two, a fixing groove is opened at the center of the inner bottom wall of the square pouring cup, and a sealing sleeve is fixedly arranged inside the fixing groove.
[0018] Through the above technical solution, the fixed tank is also set as a passage tank for molten steel.
[0019] Preferably, a plug rod is fixedly provided on the lower end surface of the cover plate, a plug block is fixedly provided on the lower end surface of the plug rod, and a plug block is provided inside the sealing sleeve.
[0020] Through the above technical solution, the setting of the block plays a blocking role.
[0021] Compared with the prior art, the utility model provides a pouring device for reducing the internal pores of a casting, which has the following beneficial effects:
[0022] The utility model provides a cover plate to prevent the problem of liquid splashing when the casting liquid is added, thereby achieving a protective effect. At the same time, after the cover plate is covered, the internal casting liquid is measured more accurately by the liquid level sensor, and the measured data can also be viewed by the user on the control panel, which is convenient for the user to operate. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is a schematic diagram of the cross-sectional structure of the utility model;
[0024] Figure 2 This is a schematic diagram of the three-dimensional structure of the square pouring cup of the utility model;
[0025] Figure 3 It is a schematic diagram of a partial three-dimensional structure of the cover plate of the utility model;
[0026] Figure 4 For this utility model Figure 1 The enlarged structural diagram at A in the middle;
[0027] Figure 5 For this utility model Figure 1 Enlarged structural diagram at B in the middle.
[0028] Among them: 1. mold shell; 2. protection component; 3. measuring component; 4. vertical pouring pipe; 5. internal pouring pipe; 6. square pouring cup; 7. cover plate; 8. handle; 9. plug rod; 10. plug block; 11. control panel; 12. fixing groove; 13. sealing sleeve; 14. screw hole one; 15. screw hole two; 16. locking screw; 17. liquid level sensor; 18. feed pipe. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0030] Embodiment 1:
[0031] like Figure 1-4 As shown, the utility model provides a pouring device for reducing internal pores of a casting, comprising a mold shell 1, a square pouring cup 6 is arranged at the upper end of the mold shell 1, a cover plate 7 is arranged at the upper end of the square pouring cup 6, and a measuring component 3 is arranged at the lower end of the bottom wall of the cover plate 7;
[0032] The measuring component 3 includes a liquid level sensor 17 and a control panel 11 . The liquid level sensor 17 is fixedly disposed on the lower end surface of the cover plate 7 , and the control panel 11 is fixedly disposed on the right end surface of the square pouring cup 6 . The control panel 11 is electrically connected to the liquid level sensor 17 .
[0033] Specifically, an inner pouring pipe 5 is fixedly arranged on the inner side of the mold shell 1, and two inner pouring pipes 5 are arranged. A vertical pouring pipe 4 is fixedly connected between the two inner pouring pipes 5, and a vertical pouring pipe 4 is fixedly connected to the lower end surface of the square pouring cup 6. The advantage is that the molten steel passes through the vertical pouring pipe 4 and the inner pouring pipe 5 in sequence from the square pouring cup 6.
[0034] Specifically, the inner pouring pipe 5 and the vertical pouring pipe 4 are integrally arranged, the inner pouring pipe 5 and the vertical pouring pipe 4 are mutually connected, and a feed pipe 18 is provided on the top wall of the cover plate 7, and the feed pipe 18 runs through the cover plate 7. The advantage is that after the user fixes the cover plate 7, the molten steel is added to the inside through the feed pipe 18.
[0035] Specifically, a handle 8 is fixedly provided on the upper end surface of the top wall of the cover plate 7, and a protection assembly 2 is provided on the upper end of the shell 1. The advantage is that the setting of the handle 8 provides a place for the user to hold, that is, it is convenient for the user to move the cover plate 7.
[0036] Embodiment 2:
[0037] like Figure 1-5 As shown, as an improvement to the previous embodiment. Specifically, the protection assembly 2 includes a cover plate 7 and a locking screw 16, a screw hole 14 is provided on the top wall of the cover plate 7, and a screw hole 2 15 is provided on the top wall of the square pouring cup 6. The advantage is that after the cover plate 7 is placed, the user can pass the locking screw 16 through the screw hole 2 15 and the screw hole 1 14 in sequence to fix the cover plate 7.
[0038] Specifically, a locking screw 16 is disposed inside the first screw hole 14, a locking screw 16 is disposed inside the second screw hole 15, a fixing groove 12 is provided at the center of the inner wall and bottom wall of the square pouring cup 6, and a sealing sleeve 13 is fixedly disposed inside the fixing groove 12. The advantage is that the setting of the sealing sleeve 13 has a sealing effect, and at the same time cooperates with the plug 10 to achieve a blocking effect.
[0039] Specifically, a plug rod 9 is fixedly provided on the lower end surface of the cover plate 7, a plug block 10 is fixedly provided on the lower end surface of the plug rod 9, and a plug block 10 is provided inside the sealing sleeve 13. The advantage is that the device blocks the fixed groove 12 by the plug block 10, thereby blocking the passage into the vertical pouring pipe 4, so that air can be discharged in advance, the static pressure of the molten metal is increased, the turbulent flow of the molten steel during pouring is avoided, the impact of the molten metal on the mold shell is reduced, the formation of pores in the casting is avoided, and the quality of the casting is improved.
[0040] When in use, the device uses an external power source. The user first blocks the fixing groove 12 with the plug 10, that is, after the cover plate 7 is placed, the user uses the locking screw 16 to pass through the screw hole 2 15 and the screw hole 1 14 in turn to fix the cover plate 7. After the cover plate 7 is fixed, molten steel is added to the inside through the feeding pipe 18. The liquid height of the molten steel is monitored by the internal liquid level sensor 17, and the measured data is displayed through the control panel 11. The setting of the liquid level sensor 17 can measure the amount of molten steel more accurately. After pouring a certain height of molten steel, the user can first remove the locking screw 16, and then take out the cover plate 7 through the handle 8. At this time, the plug 10 is taken out of the fixing groove 12, and the molten steel begins to be cast. The molten steel passes through the vertical casting pipe 4 and then enters the inner casting pipe 5, thereby achieving the casting effect.
[0041] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A pouring device for reducing internal pores of a casting, comprising a mold shell (1), characterized in that: A square pouring cup (6) is arranged at the upper end of the mold shell (1), a cover plate (7) is arranged at the upper end of the square pouring cup (6), and a measuring component (3) is arranged at the lower end of the bottom wall of the cover plate (7); The measuring component (3) comprises a liquid level sensor (17) and a control panel (11); the liquid level sensor (17) is fixedly arranged on the lower end surface of the cover plate (7); the control panel (11) is fixedly arranged on the right end surface of the square pouring cup (6); and the control panel (11) is electrically connected to the liquid level sensor (17).
2. A pouring device for reducing internal pores of a casting according to claim 1, characterized in that: An inner pouring pipe (5) is fixedly arranged on the inner side of the mold shell (1), two inner pouring pipes (5) are arranged, a vertical pouring pipe (4) is fixedly connected between the two inner pouring pipes (5), and the lower end surface of the square pouring cup (6) is fixedly connected to the vertical pouring pipe (4).
3. A pouring device for reducing internal pores of a casting according to claim 2, characterized in that: The inner pouring pipe (5) and the vertical pouring pipe (4) are arranged as a whole, and the inner pouring pipe (5) and the vertical pouring pipe (4) are arranged to communicate with each other. The top wall of the cover plate (7) is provided with a feed pipe (18), and the feed pipe (18) runs through the cover plate (7).
4. A pouring device for reducing internal pores of a casting according to claim 1, characterized in that: A handle (8) is fixedly provided on the upper end surface of the top wall of the cover plate (7), and a protection component (2) is provided on the upper end of the shell (1).
5. A pouring device for reducing internal pores of a casting according to claim 4, characterized in that: The protection assembly (2) comprises a cover plate (7) and a locking screw (16); a first screw hole (14) is provided on the top wall of the cover plate (7); and a second screw hole (15) is provided on the top wall of the square pouring cup (6).
6. A pouring device for reducing internal pores of a casting according to claim 5, characterized in that: A locking screw (16) is arranged inside the first screw hole (14), a locking screw (16) is arranged inside the second screw hole (15), a fixing groove (12) is opened at the center of the bottom wall of the inner wall of the square pouring cup (6), and a sealing sleeve (13) is fixedly arranged inside the fixing groove (12).
7. A pouring device for reducing internal pores of a casting according to claim 6, characterized in that: A plug rod (9) is fixedly arranged on the lower end surface of the cover plate (7), a plug block (10) is fixedly arranged on the lower end surface of the plug rod (9), and the plug block (10) is arranged inside the sealing sleeve (13).
Citation Information
Patent Citations
Pouring device capable of reducing casting air holes
CN217570761U