Vibration discharging mechanism for magnet machining
By introducing a double-layer filter and a vibration mechanism into the magnet processing and cutting mechanism, the problem of large particles entering the next process is solved, the purity and consistency of the magnet is improved, and the quality of the magnet is ensured.
Patent Information
- Application Number
- CN202421201664.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-29
- Publication Date
- 2025-02-21
- Estimated Expiration
- 2034-05-29
AI Technical Summary
The existing magnet processing and cutting mechanism lacks a filtering mechanism, which causes large particles to enter the next process and affects the magnet quality.
A vibration discharge mechanism for magnet processing is designed, including a cutting frame, a filter mechanism and a vibration mechanism. The filtering mechanism adopts a double-layer filter mesh design. The vibration mechanism drives the vibrating pendulum to generate vibration through a high-speed rotating motor, ensuring smooth material flow and filtering large particles.
Through the double-layer filter mesh design of the filter mechanism and the design of the vibration mechanism, large particles in the magnet raw materials are effectively filtered, the purity and consistency of the product are improved, and large particles are avoided from entering the next process and affecting the magnet quality.
Smart Images

Figure CN222512636U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of vibration blanking for magnet processing, in particular to a vibration blanking mechanism for magnet processing. Background Art
[0002] Magnet processing is an important link, which transfers the magnet raw material powder after preliminary processing to the next processing step. Generally, conveyor belt is used for unloading.
[0003] The existing feeding mechanism has some problems during use: when in use, since it has no filtering mechanism, it cannot filter out large particles in the magnet raw material powder, and the large particles will enter the next process and affect the quality of the magnet. Utility Model Content
[0004] The main purpose of the utility model is to solve the problem that the large particles in the magnet raw material powder cannot be filtered due to the lack of a filtering mechanism, and the large particles will enter the next process and affect the quality of the magnet.
[0005] To solve the above problems, the utility model is proposed.
[0006] A vibrating feeding mechanism for magnet processing, comprising
[0007] A blanking frame and a support frame supported below the blanking frame;
[0008] The left end of the material discharging frame is connected with a material discharging hopper, and a filtering mechanism is inserted into the interior of the material discharging hopper;
[0009] The right end of the blanking frame is connected with an inclined blanking plate, and soft rubber plates are alternately arranged on both sides of the inner side of the blanking frame;
[0010] The upper side of the material discharging frame is connected with a transparent sealing plate, and the bottom of the material discharging frame is equipped with a vibration mechanism.
[0011] Preferably, one side of the transparent sealing plate is connected to the blanking frame by a hinge, and the other side of the transparent sealing plate is connected to a magnetic strip. The transparent sealing plate rotates relative to the hinge, and the magnetic strip contacts the other side of the blanking frame. A magnetic groove is provided at the contact position between the other side of the blanking frame and the magnetic strip.
[0012] Preferably, the vibration mechanism includes a vibration box, a vibration bracket, a mounting ear and a vibration motor. The side of the vibration box is provided with a mounting ear, and is installed on the bottom outer surface of the blanking frame through the mounting ear. The vibration motor is installed inside the vibration box, and the vibration motor is connected to the vibration box through the vibration bracket.
[0013] Preferably, the filtering mechanism includes a double-layer filter screen, a plug-in frame, fastening screws and a handle, a double-layer filter screen is plugged into the inner side of the plug-in frame, and the plug-in connection between the double-layer filter screen and the plug-in frame is fixed by fastening screws, and a handle is provided on the outer side of the plug-in frame outside the discharge hopper.
[0014] Preferably, the double-layer filter is composed of an upper filter and a lower filter, and the upper filter and the lower filter are both placed in a close fit and snapped into the inner slot of the plug-in frame. The diameter of the inner slot of the plug-in frame is larger than the diameter of the upper filter and the lower filter. The upper filter and the lower filter can be placed in an offset manner and are fixed by friction through tightening screws after placement.
[0015] Preferably, the inner wall of the blanking frame is a smooth structure, and the blanking frame is inclined, and the left end of the blanking frame is higher than the right end.
[0016] Preferably, the vibration motor is electrically connected to an external power source.
[0017] Preferably, the blanking frame and the supporting frame are fixed by welding.
[0018] Beneficial effects:
[0019] Slanted Design:
[0020] The tilted setting of the material feeding frame helps the material to flow from left to right under the action of gravity. This design is conducive to the realization of a continuous material feeding process and reduces the accumulation and blockage of materials during the material feeding process.
[0021] The combined use of the feeding hopper and the filtering mechanism ensures that only the magnet powder that meets the requirements can enter the feeding frame, thereby improving the purity and consistency of the product;
[0022] Design of soft rubber sheet:
[0023] The soft rubber plates staggered on both sides play a role of buffering and shock absorption, which can reduce the impact and wear of materials during the unloading process and extend the service life of the equipment;
[0024] Design of transparent sealing plate and magnetic suction mechanism:
[0025] The transparent cover plate design not only ensures that the operator can observe the material feeding situation intuitively, but also realizes fast and convenient opening and closing operation through the magnetic suction mechanism. This design not only ensures the continuity of the production process, but also facilitates real-time monitoring and adjustment.
[0026] The combination of magnetic grooves and magnetic strips ensures that the cover plate can fit tightly on the blanking frame when closed, effectively preventing external dust from entering.
[0027] Design of vibration mechanism:
[0028] The vibration mechanism drives the vibration pendulum to rotate through a high-speed rotating motor, thereby generating vibration. This design can effectively promote the flow of materials in the unloading frame and prevent material accumulation and agglomeration;
[0029] The combined design of the vibration box, vibration bracket, mounting ears and vibration motor enables the vibration mechanism to be firmly installed on the unloading frame and transmit uniform vibration force to the material;
[0030] Design of filter mechanism:
[0031] The filter mechanism adopts a double-layer filter design. Through the use of the upper filter and the lower filter, fine filtering of the magnet raw materials is achieved. This design not only ensures the filtering effect, but also improves the filtering efficiency;
[0032] The adjustable design of the filter enables the equipment to adapt to the filtering needs of powder particles of different diameters, enhancing the flexibility and applicability of the equipment;
[0033] In summary, the vibration feeding mechanism for magnet processing realizes efficient and precise processing of magnet raw materials through a series of carefully designed functional modules. Whether in terms of equipment stability, filtering effect or operational convenience, the equipment has demonstrated a high performance level. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0035] Figure 1 This is a schematic diagram of the overall structure of the vibration blanking mechanism for magnet processing of the utility model;
[0036] Figure 2 It is a schematic diagram of the structure of the vibration mechanism of the utility model;
[0037] Figure 3 It is a schematic diagram of the structure of the filtering mechanism of the utility model;
[0038] Figure 4 It is a partial enlarged structural schematic diagram of the double-layer filter screen of the utility model.
[0039] The following are the descriptions of the reference numerals:
[0040] 1. Feed hopper; 2. Soft rubber plate; 3. Feed frame; 4. Transparent sealing plate; 5. Magnetic strip; 6. Inclined feed plate; 7. Magnetic slot; 8. Support frame; 9. Vibration mechanism; 10. Filter mechanism; 11. Vibration box; 12. Vibration bracket; 13. Mounting ear; 14. Vibration motor; 15. Double-layer filter; 16. Plug-in frame; 17. Fastening screws; 18. Handle; 19. Upper filter; 20. Lower filter. DETAILED DESCRIPTION
[0041] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0042] In order to achieve the above-mentioned purpose of the invention, the utility model provides
[0043] A vibrating feeding mechanism for magnet processing, comprising
[0044] A blanking frame 3 and a support frame 8 supported below the blanking frame 3;
[0045] The inner wall of the material discharging frame 3 is a smooth structure, and the material discharging frame 3 is inclined. The left end of the material discharging frame 3 is higher than the right end. The left end of the material discharging frame 3 is connected to the material discharging hopper 1, and the inside of the material discharging hopper 1 is plugged with a filtering mechanism 10; the right end of the material discharging frame 3 is connected to an inclined material discharging plate 6, and soft rubber plates 2 are staggered on both sides of the inside of the material discharging frame 3; the soft rubber plates 2 staggered on both sides play a role of buffering and shock absorption, which can reduce the impact and wear of materials during the material discharging process and extend the service life of the equipment;
[0046] A transparent sealing plate 4 is connected to the upper side of the blanking frame 3, and a vibration mechanism 9 is installed at the bottom of the blanking frame 3, and a vibration motor 14 is electrically connected to an external power supply; the blanking frame 3 is fixed to the support frame 8 by welding;
[0047] When working, the power is turned on, and the vibration motor 14 starts to work and vibrates, and the powder and granular raw materials required for magnet processing are added into the inside of the unloading frame 3 through the unloading hopper 1, and then flow along the left side of the unloading frame 3 to the right side, and then transmitted out through the unloading plate of the unloading plate 6, and then enter the next process;
[0048] In this technical solution, preferably
[0049] One side of the transparent sealing plate 4 is connected to the blanking frame 3 by a hinge, and the other side of the transparent sealing plate 4 is connected to a magnetic strip 5. The transparent sealing plate 4 rotates relative to the hinge, and the magnetic strip 5 contacts the other side of the blanking frame 3. A magnetic groove 7 is provided at the contact position between the other side of the blanking frame 3 and the magnetic strip 5. In this way, when blanking, the transparent sealing plate 4 can be rotated, and then the magnetic strip 5 is adsorbed and inserted into the magnetic groove 7 to seal the upper opening of the blanking frame 3 to prevent external dust from entering and affecting the purity of the magnet raw material during blanking. The transparent sealing plate 4 is made of transparent plastic, so the blanking situation in the blanking frame 3 can still be observed after sealing. When operation is needed, it is only necessary to separate the magnetic strip 5 from the magnetic groove 7 with force, and then the transparent sealing plate 4 can be rotated to open it again.
[0050] In this technical solution, further, preferably
[0051] The vibration mechanism 9 includes a vibration box 11, a vibration bracket 12, a mounting ear 13 and a vibration motor 14. The mounting ear 13 is set on the side of the vibration box 11, and is installed on the bottom outer surface of the blanking frame 3 through the mounting ear 13. A vibration motor 14 is installed inside the vibration box 11. The vibration motor 14 is connected to the vibration box 11 through the vibration bracket 12. The vibration motor 14 is composed of a motor and a vibration pendulum. The high-speed rotating motor drives the vibration pendulum to rotate, thereby generating vibration. The vibration is transmitted to the external vibration box 11 through the vibration bracket 12, and then transmitted to the blanking frame 3 installed and connected to the outside. The vibration enables the magnet raw material in the blanking frame 3 to be continuously discharged without accumulation.
[0052] In this technical solution, further, preferably
[0053] The filter mechanism 10 includes a double-layer filter 15, a plug-in frame 16, fastening screws 17 and a handle 18. The double-layer filter 15 is plugged into the inner side of the plug-in frame 16, and the plug-in connection between the double-layer filter 15 and the plug-in frame 16 is fixed by a fastening screw 17. The outer side of the plug-in frame 16 is located outside the unloading hopper 1 and is provided with a handle 18. When unloading, the magnet raw material is filtered by the filter mechanism 10 plugged into the unloading hopper 1. Smaller powder particles enter the unloading frame 3 through the filter mechanism 10, while larger impurity particles cannot pass through, thereby preventing larger particles from entering the raw material and affecting the processing of the magnet. After unloading, the filter mechanism 10 is pulled out by the handle 18, and the large impurity particles are exposed for collection.
[0054] In this technical solution, further, preferably
[0055] The double-layer filter 15 is composed of an upper filter 19 and a lower filter 20. The upper filter 19 and the lower filter 20 are both placed in close contact with each other in the inner slot of the plug-in frame 16. The inner slot of the plug-in frame 16 has a diameter larger than that of the upper filter 19 and the lower filter 20. The upper filter 19 and the lower filter 20 can be placed in a staggered manner and are fixed by friction with the tightening screws 17 after placement.
[0056] Since the double-layer filter 15 is composed of an upper filter 19 and a lower filter 20, the positional relationship between the upper filter 19 and the lower filter 20 can be adjusted as needed during use. When a larger filter hole is needed, the upper filter 19 and the lower filter 20 are completely overlapped and placed. At this time, the filter holes of the upper filter 19 and the lower filter 20 are completely overlapped, and the filter hole is the largest. When the filter hole needs to be reduced, the upper filter 19 and the lower filter 20 are staggered so that the filter holes of the upper filter 19 and the lower filter 20 are staggered. At this time, the filter holes of the upper filter 19 and the lower filter 20 cross each other, making the filter hole smaller, and then the remaining plug-in frame 16 is screwed and fixed with the fastening screws 17. Using this adjustable filter setting, the equipment can be quickly adjusted when powder particles of different diameters are needed, without the need to replace the filter, which is more convenient and allows the equipment to meet different filtering needs.
[0057] The above description is only a preferred embodiment of the utility model, and does not limit the patent scope of the utility model. All equivalent structural changes made by using the contents of the utility model specification and drawings under the utility model concept, or directly / indirectly used in other related technical fields are included in the patent protection scope of the utility model.
Claims
1. A vibrating feeding mechanism for magnet processing, characterized in that: include A material blanking frame (3) and a support frame (8) supported below the material blanking frame (3); The left end of the material discharging frame (3) is connected to a material discharging hopper (1), and a filtering mechanism (10) is inserted into the interior of the material discharging hopper (1); The right end of the blanking frame (3) is connected to an inclined blanking plate (6), and soft rubber plates (2) are alternately arranged on both sides of the interior of the blanking frame (3); The upper side of the material discharging frame (3) is connected to a transparent sealing plate (4), and the bottom of the material discharging frame (3) is installed with a vibration mechanism (9).
2. A vibrating feeding mechanism for magnet processing as claimed in claim 1, characterized in that: One side of the transparent sealing plate (4) is connected to the blanking frame (3) via a hinge, and the other side of the transparent sealing plate (4) is connected to a magnetic strip (5). When the transparent sealing plate (4) rotates relative to the hinge, the magnetic strip (5) contacts the other side of the blanking frame (3), and a magnetic groove (7) is provided at the contact position between the other side of the blanking frame (3) and the magnetic strip (5).
3. A vibrating feeding mechanism for magnet processing as claimed in claim 2, characterized in that: The vibration mechanism (9) comprises a vibration box (11), a vibration bracket (12), a mounting ear (13) and a vibration motor (14); the mounting ear (13) is arranged on the side of the vibration box (11) and is mounted on the bottom outer surface of the blanking frame (3) through the mounting ear (13); the vibration motor (14) is installed inside the vibration box (11), and the vibration motor (14) is connected to the vibration box (11) through the vibration bracket (12).
4. A vibrating feeding mechanism for magnet processing as claimed in claim 3, characterized in that: The filtering mechanism (10) comprises a double-layer filter screen (15), a plug-in frame (16), a fastening screw (17) and a handle (18); the double-layer filter screen (15) is plugged into the inner side of the plug-in frame (16), and the plug-in connection between the double-layer filter screen (15) and the plug-in frame (16) is fixed by a fastening screw (17); the outer side edge of the plug-in frame (16) is located outside the unloading hopper (1) and is provided with a handle (18).
5. A vibrating feeding mechanism for magnet processing as claimed in claim 4, characterized in that: The double-layer filter screen (15) is composed of an upper filter screen (19) and a lower filter screen (20). The upper filter screen (19) and the lower filter screen (20) are both placed in close contact with each other in the inner slot of the plug-in frame (16). The diameter of the inner slot of the plug-in frame (16) is larger than the diameters of the upper filter screen (19) and the lower filter screen (20). The upper filter screen (19) and the lower filter screen (20) can be placed in an offset manner and are fixed by friction through the tightening screws (17) after placement.
6. A vibrating feeding mechanism for magnet processing as claimed in claim 5, characterized in that: The inner wall of the blanking frame (3) is a smooth structure, and the blanking frame (3) is arranged obliquely, with the left end of the blanking frame (3) being higher than the right end.
7. A vibrating feeding mechanism for magnet processing as claimed in claim 3, characterized in that: The vibration motor (14) is electrically connected to an external power source.
8. A vibrating feeding mechanism for magnet processing as claimed in claim 1, characterized in that: The blanking frame (3) and the supporting frame (8) are fixed by welding.