Automatic coiled material coiling device
By designing the automatic winding device of the coil material, the positioning mechanism of the bidirectional studs and the adjustment plate, combined with the driving of the linear motor and spur gear, the problem of coil material offset is solved, and efficient and accurate coil winding is achieved.
Patent Information
- Application Number
- CN202421360373.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-14
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-06-14
AI Technical Summary
The existing winding equipment is difficult to accurately align with the discharge port of the winding equipment, resulting in misalignment of the fitting surface of the winding material, causing the rolling material to be offset, reducing working efficiency and winding quality.
An automatic winding device for coil material is designed, including a baffle and a positioning mechanism. Through the cooperation of bidirectional studs and adjustment plates, the precise positioning of the coil is achieved, and through the cooperation of linear motor and spur gear, the surface of coil material is ensured to be rolled. Wind the cylinder surface to avoid offset.
The precise positioning and smooth winding of the coil material are achieved, avoiding the coil material deviation, and improving work efficiency and winding quality.
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Abstract
Description
Technical Field
[0001] The present application relates to the technical field of coil production, and in particular to an automatic coil winding device. Background Art
[0002] Fireproof coiled material is an important building material with excellent fireproof performance and flexibility. It is widely used in the walls, roofs, floors and other parts of buildings. Fireproof coiled material is made of fireproof materials such as glass fiber, ceramics, mineral wool fiber, etc., and is used for fire isolation in buildings. Its main function is to isolate the spread of fire when a fire occurs, so as to buy more time for people to escape. In the production process of fireproof coiled material, winding equipment is often used to roll the produced coiled material into storage.
[0003] When the existing winding equipment reels the fireproof coil, the coil is manually plugged into the roller, which is usually difficult to accurately align with the discharge port of the winding equipment. As a result, each time the coil rotates to wind the coil, there is a possibility of misalignment between the bonding surfaces of the coil, which eventually causes the rolled coil to shift to one side of the coil. It is usually necessary to remove the coil and align the coil on the coil. Generally, the symmetry of the coil is restored by reverse vibration. This method is too traditional and reduces work efficiency and winding quality. Utility Model Content
[0004] The main purpose of the present application is to provide an automatic coil winding device, which aims to solve the problem that when the existing coil winding equipment is used to wind up the fireproof coil, it is difficult to accurately align the coil with the discharge port of the coil winding device, and there is a possibility of misalignment between the bonding surfaces of the coil, causing the wound coil to shift to one side of the reel, thereby reducing work efficiency and winding quality.
[0005] To achieve the above-mentioned purpose, the present application provides an automatic coil winding device, comprising: a baffle, a positioning mechanism is arranged on the baffle, and the positioning mechanism comprises two limit plates, the two limit plates are respectively installed on both sides of the front side of the horizontal end of the baffle, a two-way stud is rotatably connected between the two limit plates through a bearing, the positive and negative threaded outer walls of the two-way stud are respectively threaded with an adjustment plate, the top of each of the adjustment plates is respectively connected to a positioning plate, the front of each of the positioning plates is respectively provided with a positioning groove, the top of each of the positioning plates is respectively provided with a slide groove 1, the inner wall of each of the slide grooves 1 is respectively slidably connected to a sliding arm 1, each of the sliding arms 1 is respectively fixedly connected to the inner wall of the slide groove 1 with a tension spring, the tops of the two sliding arms 1 are both installed with pressing plates, and the two pressing plates are symmetrically arranged.
[0006] Optionally, a connecting mechanism is provided on the pressure plate, and includes two slide grooves 2, the two slide grooves 2 are respectively opened at the bottom of one side of the two pressure plates close to each other, a slide arm 2 is slidably connected between the inner walls of the two slide grooves 2, a slide groove 3 is opened on the right side of the slide arm 2, and the slide groove 3 is connected to the left side of the slide arm 2, a sliding hole is opened on the top of the slide arm 2, and the sliding hole is connected to the slide groove 3, and sliding blocks are installed on the top of the inner walls of the two slide grooves 2, and the two sliding blocks are slidably connected to the sliding hole and the inner wall of the slide groove 3 in turn.
[0007] Optionally, a linear motor is disposed below the baffle, and the top of the mover end of the linear motor is fixedly connected to the bottom of the vertical end of the baffle.
[0008] Optionally, a support is installed on the front side of the top of the mover end of the linear motor, and motor 1 is installed on the top of the support.
[0009] Optionally, a spur gear 1 is sleeved on the output shaft of the motor 1, a spur gear 2 is sleeved on the middle part of the outer wall of the bidirectional stud, and the spur gear 1 is meshed with the spur gear 2.
[0010] Optionally, mounting plates are installed at the rear ends of the left and right sides of the linear motor, and each mounting plate is provided with a mounting hole.
[0011] Optionally, the front end of the left side of the linear motor is connected to a side arm, the top left side of the side arm is connected to a support plate, motor 2 is installed on the left side of the support plate, a roller is connected to the output shaft of motor 2, and the end of the roller away from motor 2 moves through to the right side of the support plate and continues to extend to the right.
[0012] 4. The repairing kit for automotive dents, according to claim 1, wherein a bottom of the foot stand comprises a through-hole, and the two foot pieces comprise two bosses, wherein the bosses comprise a through-hole, a screw bolt, and a nut. The bosses comprise a through-hole, a screw bolt, and a nut. The bosses comprise a through-hole, a screw bolt, and a nut. By starting motor 1, the output shaft drives spur gear 1 to rotate, and meshes with spur gear 2 to rotate, thereby causing the bidirectional stud to rotate between the two limit plates. During the rotation, the two adjustment plates are driven to approach each other through the positive and negative threaded outer walls. The two positioning plates are attached to the two sides of the roll for limiting. Since the two adjustment plates move at equal distances from each other, even when facing rolls of different sizes, they can be corrected in the middle area of the roller and accurately positioned at the discharge port of the roll equipment, ensuring that the roll surface is always wound on the roll surface during the process of winding the roll, and no The problem of gradual deviation to one side is solved to ensure the neatness of winding; during the process of coil winding, the coil surface will continuously pass through the bottom of the pressure plate and the second slide arm to maintain the flatness of the winding surface. As the number of winding turns increases, the winding thickness of the coil increases, which will squeeze the pressure plate to move upward. At this time, the tension of the tension spring pulls the slide arm 1 to slide along the inner wall of the slide groove 1, thereby forming a downward pressure, so that the pressure plate always drives the bottom of the second slide arm to fit on the coil surface to avoid gaps, thereby continuously flattening the coil surface and finally ensuring the coiling quality of the coil. This solves the problem that when the existing coiling equipment is used to wind the fireproof coil, it is difficult to accurately align with the discharge port of the coiling equipment, and there is a possibility of misalignment between the coil bonding surfaces, resulting in the coiled material being offset to one side of the drum, reducing work efficiency and winding quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present application;
[0014] Figure 2 This is a schematic diagram of the main structure of the baffle of the embodiment of the present application;
[0015] Figure 3 It is a schematic diagram of the right cross-sectional structure of the positioning plate of the embodiment of the present application;
[0016] Figure 4 This is a schematic diagram of the overall structure of the connection mechanism of the embodiment of the present application;
[0017] Legend: 1-baffle, 2-positioning mechanism, 201-limiting plate, 202-bidirectional stud, 203-adjusting plate, 204-positioning plate, 205-positioning slot, 206-slide slot one, 207-slide arm one, 208-tension spring, 209-pressing plate, 3-connecting mechanism, 301-slide slot two, 302-slide arm two, 303-slide slot three, 304-slide hole, 305-slider, 4-linear motor, 5-pillar, 6-motor one, 7-spur gear one, 8-spur gear two, 9-mounting plate, 10-side arm, 11-support plate, 12-motor two, 13-roller.
[0018] The realization of the purpose, functional features and advantages of this application will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back...) are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0021] In the present invention, unless otherwise clearly specified and limited, the terms "connection", "fixation", etc. should be understood in a broad sense. For example, "fixation" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0022] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the utility model, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the meaning of "and / or" appearing in the full text includes three parallel schemes. Taking "A and / or B" as an example, it includes scheme A, or scheme B, or a scheme that satisfies both A and B. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in this field to implement. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the utility model.
[0023] Reference Figure 1 , Figure 2 , Figure 3 , Figure 4 A coil automatic winding device comprises a baffle 1, a positioning mechanism 2 is arranged on the baffle 1, and the positioning mechanism 2 comprises two limit plates 201, the two limit plates 201 are respectively installed on both sides of the front side of the horizontal end of the baffle 1, a two-way stud 202 is rotatably connected between the two limit plates 201 through a bearing, and an adjusting plate 203 is respectively threadedly sleeved on the positive and negative threaded outer walls of the two-way stud 202, and a positioning plate 204 is respectively connected to the top of each adjusting plate 203, a positioning groove 205 is respectively opened on the front side of each positioning plate 204, a sliding groove 206 is respectively opened on the top of each positioning plate 204, and a sliding arm 207 is respectively slidably connected to the inner wall of each sliding groove 206, and each sliding arm 207 is respectively connected to the sliding arm 207, and each sliding arm 207 is respectively connected to the sliding arm 207. A tension spring 208 is fixedly connected between the inner walls of the groove 206, and a pressure plate 209 is installed on the top of the two sliding arms 207, and the two pressure plates 209 are symmetrically arranged. A pillar 5 is installed on the front side of the top of the mover end of the linear motor 4, and a motor 6 is installed on the top of the pillar 5. The pillar 5 is used to support the installation of the motor 6 and ensure that the motor 6 can be driven at a suitable height and linked to the mechanism on the baffle 1. A spur gear 7 is sleeved on the output shaft of the motor 6, and a spur gear 2 8 is sleeved on the middle part of the outer wall of the bidirectional stud 202. The spur gear 7 is meshed with the spur gear 2 8. Start the motor 6, so that the output shaft drives the spur gear 7 to rotate, and meshes to drive the spur gear 2 8 to rotate, thereby prompting the bidirectional stud 202 to rotate between the two limit plates 201.
[0024] In this embodiment, the motor 16 is started, so that the output shaft drives the spur gear 17 to rotate, and meshes to drive the spur gear 28 to rotate, thereby causing the bidirectional stud 202 to rotate between the two limit plates 201. During the rotation, the two adjustment plates 203 are driven to approach each other through their positive and negative threaded outer walls, and the two positioning plates 204 are attached to the two sides of the roll for limiting. Since the two adjustment plates 203 move at equal distances from each other, even when facing rolls of different sizes, they can be corrected in the middle area of the roller 13 and accurately positioned at the discharge port of the roll equipment.
[0025] In this embodiment, a connecting mechanism 3 is provided on the pressing plate 209, and includes two slide grooves 2 301, the two slide grooves 2 301 are respectively opened at the bottom of the side where the two pressing plates 209 are close to each other, a slide arm 2 302 is slidably connected between the inner walls of the two slide grooves 2 301, a slide groove 303 is opened on the right side of the slide arm 2 302, and the slide groove 303 is connected to the left side of the slide arm 2 302, a slide hole 304 is opened on the top of the slide arm 2 302, and the slide hole 304 The two slides 301 are connected to the slide 303, and the top of the inner wall of the two slides 301 is installed with a slider 305. The two sliders 305 are slidably connected to the slide hole 304 and the inner wall of the slide 303 in turn. The slide 301 allows the two pressure plates 209 to slide along the slide arm 2 302, and the slider 305 slides in the slide hole 304 and the slide 303 to ensure the stability of the pressure plates 209 when they move relative to each other, and the slide arm 2 302 will not fall off. The problem is that a linear motor 4 is arranged under the baffle 1, and the top of the movable end of the linear motor 4 is fixedly connected to the bottom of the vertical end of the baffle 1, and the movable end of the linear motor 4 drives the baffle 1 to move forward to enter the winding and positioning state, and the linear motor 4 drives the baffle 1 to move backward and reset, which is convenient for installing and removing the reel. Mounting plates 9 are installed on the left and right rear ends of the linear motor 4, and each mounting plate 9 is provided with a mounting hole. The mounting holes on the mounting plates 9 fix the linear motor 4 to the ground to ensure its stability during work. The left front end of the linear motor 4 is connected to a side arm 10, and a support plate 11 is connected to the left side of the top of the side arm 10, and a motor 2 12 is installed on the left side of the support plate 11, and a roller 13 is connected to the output shaft of the motor 2 12, and the end of the roller 13 away from the motor 2 12 moves through to the right side of the support plate 11 and continues to extend to the right. Start the motor 2 12 to drive the roller 13 to rotate, thereby driving the reel to rotate and wind the coiled material exiting the discharge port of the coil-winding equipment.
[0026] In this embodiment, during the coil winding process, the coil surface will continuously pass through the pressure plate 209 and the bottom of the sliding arm 2 302 to maintain the flatness of the winding surface. As the number of winding turns increases, the winding thickness of the coil increases, which will squeeze the pressure plate 209 to move upward. At this time, the sliding arm 1 207 is pulled along the inner wall of the slide groove 1 206 by the tension of the tension spring 208, thereby forming a downward pressure, so that the pressure plate 209 always drives the bottom of the sliding arm 2 302 to fit against the coil surface.
[0027] When the automatic coiling device of the present embodiment is in use, the device is placed at the discharge port of the coil processing equipment. According to the actual site conditions, the linear motor 4 can be fixed to the ground through the mounting holes on the mounting plate 9 to ensure its stability during operation. The coil is inserted into the roller 13, and the linear motor 4 is started, so that the mover end drives the baffle 1 to move forward, causing the two positioning grooves 205 to buckle on the outer wall of the roller 13. At this time, the two positioning plates 204 are located on both sides of the coil. According to the actual size of the current coil, the motor 16 can be started, so that the output shaft drives the spur gear 17 to rotate, and meshes and drives the spur gear 28 to rotate, thereby causing the bidirectional stud 202 to move between the two limit plates 2 01, during the rotation, the two adjustment plates 203 are driven to approach each other through the positive and negative threaded outer walls thereof, and the back sides of the two positioning plates 204 are limited by the front side of the baffle 1 to ensure the stability of the movement and avoid the problem of misaligned rotation. The two positioning plates 204 are limited on both sides of the reel to ensure that the surface of the reel is always wound on the surface of the reel during the winding process, and will not cause the problem of gradual deviation to one side, thereby ensuring the neatness of the winding. When the two positioning plates 204 move relative to each other, the two pressing plates 209 are made to slide along the second sliding arm 302 through the second sliding groove 301, and the slider 305 is limited to slide in the sliding hole 304 and the third sliding groove 303, so as to ensure the neatness of the winding. The stability of the pressing plate 209 when moving relative to each other is ensured, and the problem of the second sliding arm 302 falling off will not occur. At this time, the bottom of the pressing plate 209 and the second sliding arm 302 are on the same horizontal line. During the coil winding process, the coil surface will continuously pass through the bottom of the pressing plate 209 and the second sliding arm 302 to maintain the flatness of the winding surface. As the number of winding turns increases, the winding thickness of the coil increases, which will squeeze the pressing plate 209 to move upward. At this time, the tension of the tension spring 208 pulls the sliding arm 1 207 to slide along the inner wall of the slide groove 1 206, thereby forming a downward pressure, so that the pressing plate 209 always drives the bottom of the second sliding arm 302 to fit the coil surface to avoid gaps, thereby The surface of the coil is continuously flattened to ultimately ensure the winding quality of the coil. The motor 12 is started to drive the roller 13 to rotate, thereby driving the coil to rotate and wind the coil out of the discharge port of the coil equipment. The diameter of the roller 13 in this case should match the inner diameter of the coil. Rubber and other materials can be used as the inner wall of the coil to enhance friction, ensure the tightness of the connection, and avoid contact surface slippage during the winding process. After the winding is completed, the rotor end of the linear motor 4 is reset backward and drives the baffle 1 away from the coil, thereby removing the coil from the roller 13 and replacing it with a new coil to continue the winding work. The loading and unloading of materials is convenient and quick, and the winding quality and winding stability are improved at the same time.
[0028] The above are only preferred embodiments of the present application, and are not intended to limit the patent scope of the present application. Any equivalent structure or equivalent process transformation made using the contents of the present application specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present application.
Claims
1. An automatic coiling device, characterized in that: include: The invention comprises a baffle (1), wherein a positioning mechanism (2) is arranged on the baffle (1), and the positioning mechanism (2) comprises two limiting plates (201), wherein the two limiting plates (201) are respectively mounted on both sides of the front side of the horizontal end of the baffle (1), and a bidirectional stud (202) is rotatably connected between the two limiting plates (201) via a bearing, and an adjustment plate (203) is respectively threadedly sleeved on the outer wall of the positive and negative threads of the bidirectional stud (202), and the top of each adjustment plate (203) is respectively connected to a positioning plate (204), and each A positioning groove (205) is respectively provided on the front side of the positioning plate (204), a sliding groove (206) is respectively provided on the top of each positioning plate (204), the inner wall of each sliding groove (206) is respectively slidably connected to a sliding arm (207), each sliding arm (207) is respectively fixedly connected to the inner wall of the sliding groove (206) with a tension spring (208), and a pressure plate (209) is installed on the top of the two sliding arms (207), and the two pressure plates (209) are symmetrically arranged.
2. The automatic coiling device according to claim 1, characterized in that: The pressure plate (209) is provided with a connecting mechanism (3), and includes two slide grooves (301), the two slide grooves (301) are respectively opened at the bottom of the side of the two pressure plates (209) close to each other, a slide arm (302) is slidably connected between the inner walls of the two slide grooves (301), a slide groove (303) is opened on the right side of the slide arm (302), and the slide groove (303) is connected to the left side of the slide arm (302), a slide hole (304) is opened on the top of the slide arm (302), and the slide hole (304) is connected to the slide groove (303), and a slider (305) is installed on the top of the inner wall of the two slide grooves (301), and the two sliders (305) are slidably connected to the slide hole (304) and the inner wall of the slide groove (303) in sequence.
3. The automatic coiling device according to claim 1, characterized in that: A linear motor (4) is arranged below the baffle (1), and the top of the mover end of the linear motor (4) is fixedly connected to the bottom of the vertical end of the baffle (1).
4. The automatic coiling device according to claim 3, characterized in that: A support (5) is installed on the front side of the top of the mover end of the linear motor (4), and a motor 1 (6) is installed on the top of the support (5).
5. The automatic coiling device according to claim 4, characterized in that: A spur gear 1 (7) is sleeved on the output shaft of the motor 1 (6), a spur gear 2 (8) is sleeved on the middle part of the outer wall of the bidirectional stud (202), and the spur gear 1 (7) is meshed with the spur gear 2 (8).
6. The automatic coiling device according to claim 4, characterized in that: Mounting plates (9) are installed at the rear ends of the left and right sides of the linear motor (4), and each mounting plate (9) is provided with a mounting hole.
7. The automatic coiling device according to claim 6, characterized in that: The front end of the left side of the linear motor (4) is connected to a side arm (10), the top left side of the side arm (10) is connected to a support plate (11), a second motor (12) is installed on the left side of the support plate (11), a roller (13) is connected to the output shaft of the second motor (12), and the end of the roller (13) away from the second motor (12) is movable and penetrates to the right side of the support plate (11), and continues to extend to the right.