Roller adjusting device of winding machine
By designing a drum adjustment device on the winding machine, using linear slide rails and photoelectric sensors to achieve precise control of the tension of the plastic film, the problem of poor tension control in the existing winding machine is solved and the production quality and efficiency are improved.
Patent Information
- Application Number
- CN202420020224.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-04
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-01-04
AI Technical Summary
The existing winders lack roller adjustment devices, which leads to poor tension control of plastic film during the transmission process, and is prone to wrinkles, wrinkles, excessive stretching or cracking, affecting production efficiency and quality.
A winder drum adjustment device is designed, including a first linear slide rail, a second linear slide rail, a first bearing seat, a second bearing seat and a roller. The first linear slide rail is driven to drive the roller to slide, and the position of the roller is marked with a photoelectric sensor to achieve accurate control of the tension of the plastic film.
It effectively solves the tension control problem of winder, ensures the tension state of plastic film during the transmission process, improves production quality and efficiency, simplifies the operation process and reduces the complexity of adjustment.
Smart Images
Figure CN222540040U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of tobacco production equipment, and in particular to a roller adjustment device for a winding machine. Background Art
[0002] Automated equipment plays a vital role in tobacco production. Common types of automated equipment include tobacco leaf processing, cut tobacco production, packaging, quality inspection, and storage. These devices, through automated control and monitoring systems, improve production efficiency and ensure consistent and stable product quality. Furthermore, they provide data monitoring and analysis capabilities, helping manufacturers optimize and improve their production processes.
[0003] Winders are a common device in tobacco packaging. They wind the material through the coordinated operation of a transmission mechanism and multiple rollers. Using winders allows for efficient and precise winding of the plastic film used in packaging, improving production efficiency and packaging quality while also reducing the need for manual operation, lowering labor intensity, and improving safety.
[0004] Currently, during production using existing winders, the plastic film can easily become loosely attached to the rollers during transport, resulting in wrinkles on the film and impacting production quality. This situation arises because the rollers on the winders lack adjustment devices, which prevents the tension of the plastic film from being properly controlled and adjusted. During production, it's sometimes necessary to switch to different types of plastic film for production, requiring manual adjustment of the roller's position and tension. This significantly increases downtime and reduces production efficiency. Low or unstable tension can cause wrinkles and folds in the plastic film during transport. Excessive tension can lead to overstretching of the film, even causing rupture and damage. Incorrect tension control can cause unstable production line operation and frequent downtime for adjustments, reducing production efficiency and increasing production costs. Utility Model Content
[0005] In order to solve or partially solve the problems existing in the related art, the present application provides a winding machine drum adjustment device, which can effectively solve the tension control problem of the winding machine and ensure the quality and efficiency of production.
[0006] The present application provides a winding machine drum adjustment device, which is arranged and installed on the winding machine and is characterized by comprising:
[0007] A first linear slide rail, a second linear slide rail, a first bearing seat, a second bearing seat and a roller;
[0008] The first linear slide is an electric linear slide, and a first slide is provided on the first linear slide;
[0009] A second slide is provided on the second linear slide rail;
[0010] The first bearing seat is arranged and installed on the first slide, and the second bearing seat is arranged and installed on the second slide. The shafts at the left and right ends of the roller pass through the first bearing seat and the second bearing seat respectively, and the roller is rollingly installed on the first bearing seat and the second bearing seat.
[0011] Optionally, in some embodiments of the present application,
[0012] A first detection piece is installed on the first slide;
[0013] At least one photoelectric sensor is provided on the side of the first linear slide rail.
[0014] Optionally, in some embodiments of the present application,
[0015] A first mounting plate is provided on the side wall of the first linear slide rail, and the first mounting plate is used for mounting and fixing the photoelectric sensor.
[0016] Optionally, in some embodiments of the present application,
[0017] A second detection piece is installed on the second slide;
[0018] A photoelectric sensor is respectively provided at the left and right ends of the side of the first linear slide rail.
[0019] Optionally, in some embodiments of the present application,
[0020] The regulating device further includes: a controller;
[0021] An electrical connection is established between the controller and the first linear slide rail;
[0022] An electrical connection is established between the controller and each photoelectric sensor.
[0023] The technical solution provided by this application may have the following beneficial effects:
[0024] The present application sets up a roller adjustment device on the winder, which can drive and control the first linear slide to drive the roller to slide on the first linear slide and the second linear slide. Therefore, by passing the plastic film through the roller, the plastic film can be tensioned by controlling the roller to ensure that the plastic film remains in a tensioned state during the transmission process, effectively solving the tension control problem of the winder and ensuring the quality and efficiency of production.
[0025] This application sets a photoelectric sensor to mark the position of the roller. For commonly used types of plastic films, the position marking point of the roller can be set in advance to accurately control the position of the roller during the production process. There is no need for repeated position adjustments, which simplifies the operation process, reduces the complexity of adjustment, and can effectively ensure the tension of the plastic film.
[0026] It should be understood that the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the present application. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] The above and other objects, features and advantages of the present application will become more apparent through a more detailed description of exemplary embodiments of the present application in conjunction with the accompanying drawings, wherein the same reference numerals generally represent the same components in the exemplary embodiments of the present application.
[0028] Figure 1 This is a structural diagram of the winding machine drum adjustment device of the present application;
[0029] Figure 2 It is a structural diagram of the first linear slide in this application;
[0030] Figure 3 It is a structural diagram of the second linear slide rail in this application;
[0031] Figure 4 It is a control structure diagram of the controller in this application.
[0032] Figure markings: 1-first linear slide, 101-first slide, 2-second linear slide, 201-second slide, 3-first bearing seat, 4-second bearing seat, 5-roller, 6-first mounting plate, 7-photoelectric sensor, 701-first photoelectric sensor, 702-second photoelectric sensor, 703-third photoelectric sensor, 704-fourth photoelectric sensor, 705-fifth photoelectric sensor, 8-controller. DETAILED DESCRIPTION
[0033] The following describes embodiments of the present application in more detail with reference to the accompanying drawings. Although the accompanying drawings illustrate embodiments of the present application, it should be understood that the present application can be implemented in various forms and should not be limited by the embodiments described herein. Rather, these embodiments are provided to make the present application more thorough and complete, and to fully convey the scope of the present application to those skilled in the art.
[0034] It should be understood that although the terms "first", "second", "third", etc. may be used in this application to describe various information, this information should not be limited to these terms. These terms are only used to distinguish information of the same type from each other. For example, without departing from the scope of this application, the first information may also be referred to as the second information, and similarly, the second information may also be referred to as the first information. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0035] In the description of this application, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this application.
[0036] Unless otherwise expressly specified or limited, terms such as "mounted," "connected," "connect," and "fixed" should be interpreted broadly. For example, they may refer to fixed or detachable connections, or integration; mechanical or electrical connections; direct or indirect connections through an intermediary; and internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of these terms in this application based on the specific circumstances.
[0037] During the production process, it's sometimes necessary to switch between different types of plastic film for production. This requires manual adjustments to the roller position and tension, significantly increasing downtime and reducing production efficiency. Low or unstable tension can cause wrinkles and folds in the plastic film during transport. Excessive tension can lead to overstretching, even causing rupture and damage. Incorrect tension control can cause unstable production lines and frequent downtime for adjustments, reducing efficiency and increasing costs.
[0038] In response to the above problems, the present application provides a winding machine drum adjustment device, which can effectively solve the tension control problem of the winding machine and ensure the quality and efficiency of production.
[0039] The technical solutions of the embodiments of the present application are described in detail below with reference to the accompanying drawings.
[0040] Figure 1 This is a structural diagram of the winding machine drum adjustment device of the present application;
[0041] Figure 2 It is a structural diagram of the first linear slide in this application;
[0042] Figure 3 It is a structural diagram of the second linear slide rail in this application;
[0043] Figure 4 It is a control structure diagram of the controller in this application.
[0044] See also Figure 1-4 The present application provides a winding machine roller adjustment device, which is arranged and installed on the winding machine, and is characterized in that it includes: a first linear slide 1, a second linear slide 2, a first bearing seat 3, a second bearing seat 4 and a roller 5;
[0045] The first linear slide 1 is an electric linear slide, and a first slide 101 is provided on the first linear slide 1;
[0046] The second linear slide rail 2 is provided with a second slide 201;
[0047] The first bearing seat 3 is arranged and installed on the first slide 101, and the second bearing seat 4 is arranged and installed on the second slide 201. The shafts at the left and right ends of the roller 5 pass through the first bearing seat 3 and the second bearing seat 4 respectively, and the roller 5 is rollingly installed on the first bearing seat 3 and the second bearing seat 4.
[0048] By driving and controlling the first linear slide rail 1 , the roller 5 is driven to slide on the first linear slide rail 1 and the second linear slide rail 2 . Therefore, by passing the plastic film through the roller 5 , the roller 5 can be controlled to tension the plastic film.
[0049] Specifically, a first detection piece is installed on the first slide 101;
[0050] Three photoelectric sensors are provided on the side of the first linear guide rail 1 , namely: a first photoelectric sensor 701 , a second photoelectric sensor 702 and a third photoelectric sensor 703 .
[0051] By providing the first detection piece and the photoelectric sensor, the position of the roller 5 can be marked by the photoelectric sensor. For commonly used types of plastic film, the position marking points of the roller 5 can be pre-set to accurately control the position of the roller 5 during the production process, eliminating the need for repeated position adjustments and simplifying the operation process. During use, the first photoelectric sensor 701, the second photoelectric sensor 702, and the third photoelectric sensor 703 can be provided to perform three position markings.
[0052] Specifically, a first mounting plate 6 is provided on the side wall of the first linear slide rail 1 , and the first mounting plate 6 is used to install and fix the photoelectric sensor.
[0053] By disposing the first mounting plate 6 on the side wall of the first linear guide rail 1, the first photoelectric sensor 701, the second photoelectric sensor 702, and the third photoelectric sensor 703 can be easily installed and fixed, and the installation position can be easily adjusted. The first photoelectric sensor 701, the second photoelectric sensor 702, and the third photoelectric sensor 703 can be installed and fixed to the first mounting plate 6 by applying hot melt adhesive.
[0054] Specifically, a second detection piece is installed on the second slide 201;
[0055] A photoelectric sensor is provided at each of the left and right ends of the side of the first linear slide rail 1 , namely a fourth photoelectric sensor 704 and a fifth photoelectric sensor 705 .
[0056] By setting the second detection piece, the fourth photoelectric sensor 704 and the fifth photoelectric sensor 705, the stroke of the roller 5 can be limited to prevent the stroke of the roller 5 from exceeding the limit range, ensuring that the roller 5 operates within the specified stroke range, and improving the safety and stability of the equipment.
[0057] Specifically, the regulating device further includes: a controller 8;
[0058] An electrical connection is established between the controller 8 and the first linear guide rail 1;
[0059] The controller 8 establishes electrical connections with the first photoelectric sensor 701 , the second photoelectric sensor 702 , the third photoelectric sensor 703 , the fourth photoelectric sensor 704 and the fifth photoelectric sensor 705 , respectively.
[0060] The controller 8 is a single-chip microcomputer controller. Through unified control, the position of the roller 5 can be precisely controlled and adjusted. At the same time, the controller 8 can judge and provide feedback based on the signals of each photoelectric sensor, and send control instructions as needed to adjust the position and limit the roller 5. The controller 8 can achieve a higher degree of automated production, improve production efficiency and quality, and simplify the operation process.
[0061] The technical solution provided by this application has the following beneficial effects:
[0062] The present application sets up a roller adjustment device on the winder, which can drive and control the first linear slide 1 to drive the roller 5 to slide on the first linear slide 1 and the second linear slide 2. Therefore, by passing the plastic film through the roller 5, the plastic film can be tensioned by controlling the roller 5 to ensure that the plastic film remains in a tensioned state during the transmission process, effectively solving the tension control problem of the winder and ensuring the quality and efficiency of production.
[0063] This application sets a photoelectric sensor to mark the position of the roller 5. For commonly used types of plastic films, the position marking point of the roller 5 can be set in advance to accurately control the position of the roller 5 during the production process. There is no need to repeatedly adjust the position, which simplifies the operation process, reduces the complexity of the adjustment, and can effectively ensure the tension of the plastic film.
[0064] Finally, it should be noted that, in this document, relationships such as first and second, etc., are used solely to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms include, comprise, or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0065] The units described as separate components may or may not be physically separate, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed across multiple network units. Some or all of these units may be selected to achieve the purpose of this embodiment according to actual needs.
[0066] In addition, the functional units in the various embodiments of the present application may be integrated into a single processing unit, or each unit may exist physically separately, or two or more units may be integrated into a single unit. The aforementioned integrated units may be implemented in the form of hardware or software functional units.
[0067] If the integrated unit is implemented in the form of a software functional unit and sold or used as an independent product, it can be stored in a computer-readable storage medium. Based on this understanding, the technical solution of the present application, or the part that contributes to the existing technology, or all or part of the technical solution can be embodied in the form of a software product. The computer software product is stored in a storage medium and includes a number of instructions for causing a computer device (which can be a personal computer, server, or network device, etc.) to execute all or part of the steps of the method described in each embodiment of the present application.
[0068] The embodiments of the present application have been described above. The above description is illustrative and not exhaustive, and is not limited to the disclosed embodiments. Many modifications and variations will be apparent to those skilled in the art without departing from the scope and spirit of the described embodiments. The terminology used herein is selected to best explain the principles of the embodiments, their practical applications, or improvements to the technology in the market, or to enable other persons skilled in the art to understand the embodiments disclosed herein.
Claims
1. A winding machine drum adjustment device, the adjustment device is arranged and installed on the winding machine, characterized in that: include: A first linear slide rail (1), a second linear slide rail (2), a first bearing seat (3), a second bearing seat (4), and a roller (5); The first linear slide rail (1) is an electric linear slide rail, and a first slide table (101) is arranged on the first linear slide rail (1); A second slide table (201) is arranged on the second linear slide rail (2); The first bearing seat (3) is mounted on the first slide (101), the second bearing seat (4) is mounted on the second slide (201), the shafts at the left and right ends of the roller (5) pass through the first bearing seat (3) and the second bearing seat (4) respectively, and the roller (5) is rollingly mounted on the first bearing seat (3) and the second bearing seat (4).
2. The adjusting device according to claim 1, characterized in that: A first detection sheet is mounted on the first slide table (101); At least one photoelectric sensor is arranged on the side of the first linear slide rail (1).
3. The adjusting device according to claim 2, characterized in that: A first mounting plate (6) is provided on the side wall of the first linear slide rail (1), and the first mounting plate (6) is used for mounting and fixing each photoelectric sensor.
4. The adjusting device according to claim 1 or 3, characterized in that: A second detection sheet is mounted on the second slide table (201); A photoelectric sensor is provided at each of the left and right ends of the side of the first linear slide rail (1).
5. The adjusting device according to claim 4, characterized in that: The regulating device further comprises: a controller (8); An electrical connection is established between the controller (8) and the first linear slide rail (1); An electrical connection is established between the controller (8) and each photoelectric sensor.