Feeding device for automatic chip mounting of optical module cooling fins and automatic chip mounting system
By designing an automatic feeding device for optical module heat sinks, the high labor consumption and low efficiency problems caused by manual operation of optical module patch operations are solved, and automatic feeding and patching are realized, which improves production efficiency and patching accuracy.
Patent Information
- Application Number
- CN202421121848.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-22
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-05-22
AI Technical Summary
The existing optical modules have mainly relied on labor, including applying heat sinks and filters, and have problems such as large labor consumption, high accuracy depends on naked eyes and experience, high material scrapping rate, and low labor and working hours utilization rate.
A feeding device for automatic patch of optical module heat sink is designed, including a feeding module, a fixed material box and a benchmark positioning unit. Different types of heat sinks are fixed through the benchmark positioning unit, and the heat sink is automatically transported to the stripping station using the feeding module.
The automatic loading and patching process of optical module heat sink is realized, reducing labor costs, improving production efficiency, reducing material scrapping rate, and improving patch accuracy.
Smart Images

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Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of automatic production of optical modules, and in particular relates to a feeding device and an automatic patch system for automatic patching of optical module heat sinks. Background Art
[0002] With the rapid development of the optical communication field, the demand for optical modules has grown rapidly in recent years. At present, the operations of attaching heat sinks, attaching filters, and assembling optical modules are mainly completed manually, which has the following defects: (1) At present, there are many types of heat sinks and filters used in the same model of high-speed optical modules such as 100G, 400G, and 800G. In addition, there are about 7 types of heat sinks and filters used in one optical module (4*4*2, 5*5*0.5, 9.5*5*0.5, 11*11*1, 12*14*1, 13*1.1*0.75, 15*7*2), and the number of patches required is about 9. Manual operation is difficult. At present, the patch process of one module requires 3 people to complete, and each person is responsible for 2-3 types of heat sinks. , requiring more manpower; (2) The patch position is mainly determined by the naked eye and experience, and there is a problem of rework due to unqualified labeling position; (3) New employees do not control the force properly when clamping the heat sink with tweezers, resulting in many problems of scrapped materials; (4) The entire process requires continuous manual operation, which consumes a long time and has a low labor time utilization rate; (5) Due to the softness of the heat sink material and the control of material costs, the heat sink incoming material is distributed without gaps in the front, back, left and right. The conventional sheet material auxiliary feeding equipment on the market cannot meet the use requirements. In addition, due to the high viscosity between the heat sink and the base paper, the method of directly sucking the heat sink from the base paper on the market is not applicable. Utility Model Content
[0003] The utility model aims to provide a feeding device for automatic patching of a heat sink of an optical module, which can at least solve some defects existing in the prior art.
[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0005] A feeding device for automatic mounting of heat sinks of optical modules comprises a feeding module, a fixed material box and a marking and positioning unit for fixing the heat sink, wherein the fixed material box is slidably connected to the feeding module, and the marking and positioning unit is detachably connected to the fixed material box.
[0006] Furthermore, the alignment and positioning units are provided in multiple groups for respectively fixing heat sinks of different models.
[0007] Furthermore, the alignment and positioning unit includes a unit box, a pressure cover and a base. The unit box is detachably mounted on the fixed box. The base is mounted on the side edge of the unit box. The pressure cover is located on the upper surface of the unit box. The pressure cover is hinged to the base.
[0008] Furthermore, a magnet hole is provided on the upper surface of the unit material box at a position corresponding to the pressure cover, a magnet is embedded in the magnet hole, and the pressure cover is made of metal.
[0009] Furthermore, the pressure cover and the base are provided in multiple groups and are arranged at intervals along the circumference of the unit material box.
[0010] Furthermore, the unit material box is provided with a vacuum groove and a plurality of adsorption holes, the fixed material box is provided with an exhaust hole, and the vacuum groove and the adsorption holes of the unit material box are both communicated with the exhaust holes.
[0011] Furthermore, the alignment unit further includes an X-axis alignment plate and a Y-axis alignment plate, and the X-axis alignment plate and the Y-axis alignment plate are respectively arranged on two side edges of a corner of the unit material box.
[0012] Furthermore, the unit material box is positioned and clamped in the fixed material box by an elastic clamping assembly, the elastic clamping assembly includes a clamping spring, a pressure block and an upper cover, the pressure block is fixed to a corner of the fixed material box by the clamping spring, the upper cover is located above the pressure block, both ends of the upper cover are fixedly mounted on the fixed material box, and the upper cover is provided with a limiting groove for limiting the activity space of the pressure block.
[0013] Furthermore, a corner of the unit material box corresponding to the pressing block is designed as a 45° positioning chamfer.
[0014] In addition, the utility model also provides an optical module heat sink automatic mounting system, including the above-mentioned feeding device for the optical module heat sink automatic mounting.
[0015] Compared with the prior art, the utility model has the following beneficial effects:
[0016] The feeding device for automatic mounting of heat sinks for optical modules provided by the utility model fixes the heat sink required for mounting the optical module on a marking and positioning unit, fixes the marking and positioning unit with a fixed material box, and automatically transports the heat sink to a subsequent stripping station through a feeding module, so as to meet the automatic loading requirements during the mounting of the heat sinks for optical modules, reduce labor costs, and improve production efficiency.
[0017] The present invention will be described in further detail below in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1It is a structural schematic diagram of the feeding device of the utility model;
[0019] Figure 2 It is a structural schematic diagram of the alignment and positioning unit in the utility model;
[0020] Figure 3 It is a structural schematic diagram of a unit material box of a marking and positioning unit in the utility model;
[0021] Figure 4 It is a bottom schematic diagram of a unit material box of a marking and positioning unit in the utility model;
[0022] Figure 5 It is a partial structural schematic diagram of a hidden alignment positioning unit of a feeding mechanism in the utility model.
[0023] Explanation of the reference numerals: 1. Feeding module; 2. Fixed material box; 3. Alignment and positioning unit; 4. Elastic clamping assembly; 5. Unit material box; 6. Base; 7. Pressing cover; 8. Bottom paper; 9. X-axis alignment plate; 10. 45° positioning chamfer; 11. Y-axis alignment plate; 12. Magnet hole; 13. Adsorption hole; 14. Vacuum groove; 15. Pressing block; 16. Upper cover. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] In the description of the present invention, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.
[0026] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, a conflicting connection or an integral connection. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0027] The terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features; in the description of the present utility model, unless otherwise specified, "plurality" means two or more.
[0028] like Figure 1 As shown, this embodiment provides a feeding device for automatic mounting of heat sinks for optical modules, including a feeding module 1, a fixed material box 2, and a marking and positioning unit 3 for fixing the heat sink, wherein the fixed material box 2 is slidably connected to the feeding module 1, and the fixed material box 2 can be driven by the feeding module 1 to move for feeding, and the marking and positioning unit 3 can be detachably connected to the fixed material box 2. Preferably, the marking and positioning unit 3 is provided with a plurality of groups for respectively fixing heat sinks of different types. In this embodiment, by fixing the heat sink required for mounting the optical module on the marking and positioning unit 3, fixing the marking and positioning unit 3 by using the fixed material box 2, and automatically transporting the heat sink to the subsequent stripping station by the feeding module 1, the design of the plurality of marking and positioning units 3 can realize the simultaneous feeding process of heat sinks of various types, thereby reducing the labor cost and improving the production efficiency.
[0029] Specifically, in this embodiment, six groups of alignment and positioning units 3 are provided on the fixed material box 2 for respectively fixing six different types of flaky heat sinks, which can meet all specifications of flaky heat sinks required by existing optical modules.
[0030] As a specific implementation method, Figure 2 , Figure 3 and Figure 4 As shown, the alignment and positioning unit 3 includes a unit material box 5, a pressure cover 7 and a base 6. The unit material box 5 is detachably mounted on the fixed material box 2, the base 6 is mounted on the side edge of the unit material box 5, the pressure cover 7 is located on the upper surface of the unit material box 5, and the pressure cover 7 is hinged to the base 6. When loading, a large sheet of heat sink is laid flat on the surface of the unit material box 5, and the edge of the bottom paper 8 of the heat sink on the surface of the unit material box 5 is pressed by the pressure cover 7, so as to achieve the fixation of the heat sink on the alignment and positioning unit 3.
[0031] Preferably, the base 6 and the pressure cover 7 can be provided in multiple groups and arranged at intervals in the circumferential direction of the unit material box 5, so as to compress the different side edges of the heat sink on the surface of the unit material box 5, so as to facilitate the peeling of the single sheet heat sink and the bottom paper 8 in the subsequent peeling process.
[0032] Optionally, for a specific implementation of the pressing cover 7 pressing the bottom paper 8, the pressing cover 7 can be designed to be made of metal, such as stainless steel, and a magnet hole 12 is set on the upper surface of the unit material box 5 at a position corresponding to the pressing cover 7. A magnet is embedded in the magnet hole 12, and the magnet is used to magnetically attract the pressing cover 7, thereby pressing the bottom paper 8 of the heat sink.
[0033] Furthermore, a vacuum groove 14 and a plurality of adsorption holes 13 are provided on the unit material box 5, and an exhaust hole is provided on the fixed material box 2. The vacuum groove 14 and the adsorption holes 13 of the unit material box 5 are both connected to the exhaust holes. The bottom paper 8 of the heat sink is adsorbed on the surface of the unit material box 5 by vacuum adsorption, so as to further ensure the fixation of the bottom paper 8, facilitate the peeling of a single heat sink and the bottom paper 8 in the subsequent peeling process, and at the same time, the purpose of sucking the bottom paper 8 flat can be achieved by vacuum adsorption.
[0034] Optimized, the alignment and positioning unit 3 also includes an X-axis alignment plate 9 and a Y-axis alignment plate 11, and the X-axis alignment plate 9 and the Y-axis alignment plate 11 are respectively arranged on the two side edges of a corner of the unit material box 5, serving as a reference for positioning and installing a large sheet of heat sink on the surface of the unit material box 5, thereby improving the efficiency of heat sink loading.
[0035] Optionally, for a detachable fixing method of the unit material box 5 on the fixed material box 2, the surface of the fixed material box 2 may be designed to have grooves corresponding to the placement of the alignment positioning units 3, and each unit material box 5 is positioned and clamped in the corresponding groove by the elastic clamping assembly 4, so as to be fixed on the fixed material box 2. Specifically, as Figure 5 As shown, the elastic clamping assembly 4 includes a clamping spring (not shown in the figure), a pressing block 15 and an upper cover 16. The pressing block 15 is fixed to a corner of the fixed material box 2 by the clamping spring. The upper cover 16 is located above the pressing block 15. Both ends of the upper cover 16 are fixedly mounted on the fixed material box 2. The upper cover 16 is provided with a limit groove for limiting the movable space of the pressing block 15. When installing the unit material box 5, the unit material box 5 is placed in the corresponding groove on the surface of the fixed material box 2, and one corner of the unit material box 5 is abutted against the pressing block 15 of the elastic clamping assembly 4. Under the action of the clamping spring, the pressing block 15 applies a force to the unit material box 5, thereby clamping the unit material box 5 in place.
[0036] Preferably, a corner of the unit material box 5 corresponding to the pressing block 15 is designed as a 45° positioning chamfer 10, so that when the pressing block 15 applies force to the 45° positioning chamfer 10 of the unit material box 5, the unit material box 5 can be clamped and positioned in both XY directions, thereby ensuring the stability of the positioning and clamping of the unit material box 5.
[0037] In addition, the utility model also provides an automatic mounting system for optical module heat sinks, including the above-mentioned feeding device for automatic mounting of optical module heat sinks, and also includes a peeling and conveying mechanism for peeling the heat sink from the base paper and adjacent materials and transporting the heat sink, a transit positioning mechanism for rotating the heat sink to a mounting angle, a gantry conveying mechanism for conveying the heat sink on the transit positioning mechanism to the mounting position on the material to be mounted, and a loading and unloading mechanism for loading and unloading the material to be mounted.
[0038] The above examples are merely illustrative of the present invention and do not constitute a limitation on the protection scope of the present invention. All designs that are identical or similar to the present invention fall within the protection scope of the present invention.
Claims
1. A feeding device for automatic patching of heat sinks for optical modules, characterized in that: It comprises a feeding module, a fixed material box and a marking and positioning unit for fixing a heat sink, wherein the fixed material box is slidably connected to the feeding module, and the marking and positioning unit is detachably connected to the fixed material box.
2. The feeding device for automatic placement of heat sinks for optical modules according to claim 1, characterized in that: The alignment and positioning units are provided in multiple groups for respectively fixing heat sinks of different models.
3. The feeding device for automatic placement of heat sinks for optical modules according to claim 1 or 2, characterized in that: The alignment and positioning unit includes a unit material box, a pressure cover and a base. The unit material box is detachably mounted on the fixed material box, the base is mounted on the side edge of the unit material box, the pressure cover is located on the upper surface of the unit material box, and the pressure cover is hinged to the base.
4. The feeding device for automatic placement of heat sinks for optical modules as claimed in claim 3, characterized in that: A magnet hole is arranged on the upper surface of the unit material box at a position corresponding to the pressure cover, a magnet is embedded in the magnet hole, and the pressure cover is made of metal.
5. The feeding device for automatic placement of heat sinks for optical modules as claimed in claim 3, characterized in that: The pressure cover and the base are provided in multiple groups and are arranged at intervals along the circumference of the unit material box.
6. The feeding device for automatic placement of heat sinks for optical modules as claimed in claim 3, characterized in that: The unit material box is provided with a vacuum groove and a plurality of adsorption holes, the fixed material box is provided with an exhaust hole, and the vacuum groove and the adsorption holes of the unit material box are both communicated with the exhaust holes.
7. The feeding device for automatic placement of heat sinks for optical modules as claimed in claim 3, characterized in that: The alignment unit further comprises an X-axis alignment plate and a Y-axis alignment plate, and the X-axis alignment plate and the Y-axis alignment plate are respectively arranged on two side edges of a corner of the unit material box.
8. The feeding device for automatic placement of heat sinks for optical modules as claimed in claim 3, characterized in that: The unit material box is positioned and clamped in the fixed material box by an elastic clamping assembly, and the elastic clamping assembly includes a clamping spring, a pressure block and an upper cover. The pressure block is fixed to a corner of the fixed material box by the clamping spring, and the upper cover is located above the pressure block. Both ends of the upper cover are fixedly mounted on the fixed material box, and the upper cover is provided with a limiting groove for limiting the activity space of the pressure block.
9. The feeding device for automatic placement of heat sinks for optical modules according to claim 8, characterized in that: A corner of the unit material box corresponding to the pressing block is designed as a 45° positioning chamfer.
10. An automatic chip mounting system for an optical module heat sink, characterized in that: The invention comprises a feeding device for automatic mounting of heat sinks of optical modules as described in any one of claims 1 to 9.