Cutting and shaping machine
By designing an automated cutting and shaping machine, the problems of low cutting yield and low production efficiency of battery cell ears are solved, and efficient and precise cutting and shaping are achieved.
Patent Information
- Application Number
- CN202420654222.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-01
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-04-01
AI Technical Summary
In the prior art, the cutting yield of battery cell ears is low, and the manual assembly steps are complicated, resulting in low production efficiency.
A cutting and shaping machine is designed, including a cutting mechanism and a shaping mechanism, which limits the movement direction of the tool through guide rails and guide columns to achieve automatic cutting and shaping.
The cutting yield and production efficiency of battery cell ears are improved, the assembly steps are simplified, and the end surface irregularities, length inconsistencies and short circuits caused by manual cutting are avoided.
Smart Images

Figure CN222569889U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of battery assembly production, in particular to a cutting and shaping machine. Background Art
[0002] The existing experimental battery cell tabs need to be manually cut off with scissors before welding. However, the end faces will be uneven and the lengths will be inconsistent after manual cutting. The cutting process is prone to short circuits. During welding, due to the characteristics of the welding mold of the welding machine, the surface of the tabs will be uneven and the welding parts will be twisted. If flattening is not performed, bumps will appear on the surface of the battery after packaging, affecting the appearance and performance. Utility Model Content
[0003] The technical problem to be solved by the embodiments of the utility model is that the yield of manually cutting the battery cell tabs is low, and the manual assembly steps are complicated, resulting in low production efficiency.
[0004] In order to solve the above problems, the embodiment of the utility model discloses a cutting and shaping machine, which simplifies the cutting and shaping steps and improves the production efficiency and the yield rate.
[0005] The utility model provides a cutting and shaping machine, which comprises a cutting mechanism, comprising an upper cutting knife, a lower cutting knife, a guide rail and a first vertical plate; the guide rail is arranged on the first vertical plate, the upper cutting knife is connected to the guide rail, and the lower cutting knife is below the upper cutting knife; a shaping mechanism comprises an upper shaping block, a lower shaping block, a guide column and a second vertical plate; the guide column is respectively connected to the upper shaping block and the second vertical plate, and the lower shaping block is below the upper shaping block; a base, the lower cutting knife, the first vertical plate, the lower shaping block and the second vertical plate are respectively connected to the base.
[0006] A further technical solution is that it also includes a movable plate, which is respectively connected to the upper cutter and the guide rail, and the upper cutter is arranged on the movable plate.
[0007] A further technical solution is that it also includes a pressing mechanism, which is arranged on the movable plate and on one side of the upper cutter.
[0008] A further technical solution is that the pressing mechanism includes a fixed block, a buffer, an elastic pressing block and a connecting column; the fixed block is provided with a hole and is arranged on the movable plate; the connecting column can pass through the hole and is connected to the elastic pressing block; the buffer is sleeved on the connecting column and is between the fixed block and the elastic pressing block.
[0009] A further technical solution is that it also includes a first driving device, which is arranged on the first vertical plate and connected to the upper cutter.
[0010] A further technical solution is that it also includes a second driving device, which is arranged on the second vertical plate and connected to the upper shaping block.
[0011] A further technical solution is that it also includes a first connecting block and a second connecting block, wherein the first connecting block and the second connecting block are respectively arranged on the base, the lower cutter is arranged on the first connecting block, and the lower shaping block is arranged on the second connecting block.
[0012] A further technical solution is that it also includes an adjustment block, which is arranged on the base and connected to the first connecting block.
[0013] A further technical solution is that it further comprises a first material carrier plate, and the lower cutting knife, the first connecting block and the adjusting block are respectively connected to the first material carrier plate and are on the same side of the first material carrier plate.
[0014] A further technical solution is that it also includes a second material carrier plate, which is arranged on the base and connected to the lower shaping block.
[0015] Compared with the prior art, the technical effects achieved by the embodiments of the present invention include:
[0016] The positions of the upper cutter and the lower cutter are fixed by the base and the first vertical plate, and the moving direction of the upper cutter is limited by the guide rail. The operator only needs to drive the upper cutter to move to smoothly cut the pole ear of the battery cell, avoiding manual cutting that causes uneven end faces, inconsistent lengths, short circuits caused by cutting, etc., thereby improving production efficiency. After completing the cutting step, the pole ear of the battery cell can be shaped by the shaping mechanism. The positions of the upper shaping block and the lower shaping block are fixed by the base and the second vertical plate, and the moving direction of the upper shaping block is limited by the guide column. The operator only needs to drive the upper shaping block to move to flatten the pole ear of the battery cell. The operator is fast and efficient from the cutting step to the shaping step, and the movements are similar, which can greatly simplify the assembly steps. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0018] Figure 1 A schematic diagram of the structure of a cutting and shaping machine provided in an embodiment of the utility model;
[0019] Figure 2A schematic diagram of the structure of another cutting and shaping machine provided in an embodiment of the utility model;
[0020] Figure 3 A schematic diagram of another cutting and shaping machine structure provided by an embodiment of the utility model;
[0021] Figure 4 A schematic diagram of another cutting and shaping machine structure provided by an embodiment of the utility model;
[0022] Figure 5 A schematic diagram of another cutting and shaping machine structure provided by an embodiment of the utility model;
[0023] Figure 6 A schematic diagram of another cutting and shaping machine structure provided by an embodiment of the utility model;
[0024] Figure 7 A schematic diagram of another cutting and shaping machine structure provided by an embodiment of the utility model;
[0025] Figure 8 A structural diagram of a clamp and a battery cell provided in an embodiment of the utility model;
[0026] Fig. 9 This is a diagram of the battery cell structure provided in an embodiment of the utility model.
[0027] Reference numerals
[0028] Upper cutter 11, lower cutter 12, guide rail 13, first vertical plate 14, upper shaping block 21, lower shaping block 22, guide column 23, second vertical plate 24, base 3, movable plate 4, pressing mechanism 5, fixed block 51, buffer 52, elastic pressing block 53, connecting column 54, first driving device 61, second driving device 62, first connecting block 71, second connecting block 72, adjusting block 8, first loading plate 91, second loading plate 92, clamp 101, battery cell 102, and pole ear 103. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments. Similar component numbers in the drawings represent similar components. Obviously, the embodiments to be described below are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0030] It should be understood that when used in this specification and the appended claims, the terms "include" and "comprises" indicate the presence of described features, integers, steps, operations, elements and / or components, but do not exclude the presence or addition of one or more other features, integers, steps, operations, elements, components and / or combinations thereof.
[0031] It should also be understood that the terms used in this utility model embodiment specification are only for the purpose of describing specific embodiments and are not intended to limit the utility model embodiments. As used in the utility model embodiment specification and the appended claims, unless the context clearly indicates otherwise, the singular forms "a", "an" and "the" are intended to include plural forms.
[0032] See also Figure 1-9 , an embodiment of the utility model provides a cutting and shaping machine. The cutting and shaping machine includes a cutting mechanism, including an upper cutter 11, a lower cutter 12, a guide rail 13 and a first vertical plate 14; the guide rail 13 is arranged on the first vertical plate 14, the upper cutter 11 is connected to the guide rail 13, and the lower cutter 12 is below the upper cutter 11; the shaping mechanism includes an upper shaping block 21, a lower shaping block 22, a guide column 23 and a second vertical plate 24; the guide column 23 is respectively connected to the upper shaping block 21 and the second vertical plate 24, and the lower shaping block 22 is below the upper shaping block 21; a base 3, the lower cutter 12, the first vertical plate 14, the lower shaping block 22 and the second vertical plate 24 are respectively connected to the base 3. The specific introduction of each component is as follows:
[0033] In this embodiment, the cutting mechanism is used to cut the pole ear 103 of the battery cell 102. The pole ear 103 of the battery cell 102 is placed between the upper cutter 11 and the lower cutter 12. The upper cutter 11 is driven by the cylinder to move along the guide rail 13 toward the lower cutter 12 to cut the pole ear 103 of the battery cell 102 placed between the upper cutter 11 and the lower cutter 12. The guide rail 13 is used to ensure that the upper cutter 11 moves up and down, and the first vertical plate 14 is used to install the guide rail 13 distributed in the upper and lower directions. The shaping mechanism is used to flatten and shape the pole ear 103 of the battery cell 102. The pole ear 103 of the battery cell 102 is placed between the upper shaping block 21 and the lower shaping block 22. The upper shaping block 21 is driven by the cylinder to move along the guide column 23 to the lower shaping block 22 to flatten the pole ear 103 of the battery cell 102 placed between the upper shaping block 21 and the lower shaping block 22. The second vertical plate 24 is used to install the guide column 23 distributed in the upper and lower directions.
[0034] The base 3 is used to support and fix the cutting mechanism and the shaping mechanism to realize the movement of the cutting and shaping device. In one embodiment, the base 3 is also equipped with a plurality of adjustable support feet, and the height of the adjustable support feet can be changed to realize that the base 3 can be stably placed on an uneven plane.
[0035] Compared with the prior art, the technical effects achieved by the embodiments of the present invention include:
[0036] The positions of the upper cutter 11 and the lower cutter 12 are fixed by the base 3 and the first vertical plate 14, and the moving direction of the upper cutter 11 is limited by the guide rail 13. The operator only needs to drive the upper cutter 11 to move to smoothly cut the pole ear 103 of the battery cell 102, thereby avoiding the phenomenon of uneven end face, inconsistent length, short circuit caused by cutting and the like caused by manual cutting, thereby improving production efficiency. After completing the cutting step, the pole ear 103 of the battery cell 102 can be shaped by the shaping mechanism. The positions of the upper shaping block 21 and the lower shaping block 22 are fixed by the base 3 and the second vertical plate 24, and the moving direction of the upper shaping block 21 is limited by the guide column 23. The operator only needs to drive the upper shaping block 21 to move to flatten the pole ear 103 of the battery cell 102. The operator is fast and efficient from the cutting step to the shaping step, and the movements are similar, which can greatly simplify the assembly steps.
[0037] Continue to see Figure 1-9 In this embodiment, a movable plate 4 is further included. The movable plate 4 is connected to the upper cutter 11 and the guide rail 13 respectively. The upper cutter 11 is arranged on the movable plate 4.
[0038] Specifically, the upper cutter 11 is mounted on the movable plate 4, and the movable plate 4 is engaged with the guide rail 13, so that the movable plate 4 can drive the upper cutter 11 to move up and down along the guide rail 13. The upper cutter 11 is fixed by the movable plate 4, which reduces the customization requirements of the upper cutter 11 and is conducive to the maintenance and replacement of the upper cutter 11.
[0039] Furthermore, it also includes a pressing mechanism 5 , which is arranged on the movable plate 4 and on one side of the upper cutter 11 .
[0040] Specifically, the upper cutter 11 moves up and down along the guide rail 13 to cut the length of the tab 103 of the battery cell 102. During the cutting process, the pressing mechanism 5 first presses the battery cell 102 as a whole to prevent the battery cell 102 from loosening. Then, the upper cutter 11 and the lower cutter 12 engage to ensure that the tab 103 of the battery cell 102 is smooth and has the same length. By pressing the battery cell 102 first with the pressing mechanism 5, the cutting accuracy can be effectively improved.
[0041] Furthermore, the pressing mechanism 5 includes a fixed block 51, a buffer member 52, an elastic pressing block 53 and a connecting column 54; the fixed block 51 is provided with a hole and is arranged on the movable plate 4; the connecting column 54 can pass through the hole and is connected to the elastic pressing block 53; the buffer member 52 is sleeved on the connecting column 54 and between the fixed block 51 and the elastic pressing block 53.
[0042] In this embodiment, the pressing mechanism 5 includes a fixed block 51, a buffer 52, an elastic pressing block 53 and a connecting column 54. The connecting column 54 is a U-shaped column. The open side of the connecting column 54 is connected to the elastic pressing block 53. The connecting column 54 passes through the hole of the fixed block 51. The buffer 52 is usually a spring. There are multiple springs, which are respectively mounted on the column body of the connecting column 54. The elastic pressing block 53 is made of elastic material. When the elastic pressing block 53 contacts the battery cell 102, the soft elastic pressing block 53 can tightly press the battery cell 102 to avoid rigid contact with the battery cell 102 to damage the battery cell 102. The movable plate 4 continues to drive the upper cutter 11 and the fixed block 51 to move downward, and the fixed block 51 is connected to the elastic pressing block 53 through the buffer 52 to avoid the elastic pressing block 53 from crushing the battery cell 102.
[0043] Furthermore, it also includes a first driving device 61 , which is disposed on the first vertical plate 14 and connected to the upper cutter 11 .
[0044] Specifically, the first driving device 61 includes a cylinder, which is used to drive the upper cutter 11 to move up and down along the guide rail 13. In one embodiment, the upper cutter 11 is installed on the movable plate 4, the first driving device 61 is fixedly installed on the first vertical plate 14, and the movable plate 4 is installed on the first driving device 61. When the first driving device 61 is in action, the movable plate 4 and the upper cutter 11 are driven to move up and down along the guide rail 13. The first driving device 61 is used to electronically cut the tabs 103 of the battery cell 102, and the electronic and automated cutting has higher production efficiency.
[0045] Furthermore, it also includes a second driving device 62 , which is disposed on the second vertical plate 24 and connected to the upper shaping block 21 .
[0046] Specifically, the second driving device 62 includes a cylinder, which is used to drive the upper shaping block 21 to move up and down along the guide pillar 23. In one embodiment, it includes a plurality of guide pillars 23, which are distributed around the upper shaping block 21. The second driving device 62 is fixedly mounted on the second vertical plate 24. The guide pillar 23 passes through the upper shaping block 21 and is mounted between the base 3 and the second vertical plate 24. When the second driving device 62 is in action, it drives the shaping block to move up and down along the guide pillar 23. The second driving device 62 is used to electronically shape the tabs 103 of the battery cell 102, and the electronic and automated shaping has higher production efficiency.
[0047] In one embodiment, a processor and a switch are further included. The processor is connected to the switch, the first drive device 61 and the second drive device 62 respectively. The delayed execution is realized by the timing unit of the processor. For example, after the switch is started, the processor starts the first drive device 61 and / or the second drive device 62 after 5 seconds. In some other embodiments, two buttons are included. When the two buttons are pressed, the first drive device 61 and / or the second drive device 62 are started, so that the first drive device 61 drives the movable plate 4 and the upper cutter 11 to move up and down along the guide rail 13, and / or the second drive device 62 drives the shaping block to move up and down along the guide column 23. The two buttons can guide the operator to leave the disassembly and cutting mechanism and / or the shaping mechanism with both hands to ensure the personal safety of the operator.
[0048] Furthermore, it also includes a first connecting block 71 and a second connecting block 72, the first connecting block 71 and the second connecting block 72 are respectively arranged on the base 3, the lower cutter 12 is arranged on the first connecting block 71, and the lower shaping block 22 is arranged on the second connecting block 72.
[0049] Specifically, the first connection block 71 is made of insulating material, the surfaces of the upper cutter 11 and the lower cutter 12 are treated with insulation, and the lower cutter 12 is installed on the base 3 through the first connection block 71, which further prevents the base 3 from transmitting static electricity, and effectively prevents the positive and negative tabs 103 of the battery cell 102 from short-circuiting during the cutting process. The second connection block 72 is made of insulating material, the surfaces of the upper shaping block 21 and the lower shaping block 22 are treated with insulation, and the lower shaping block 22 is installed on the base 3 through the second connection block 72, which further prevents the base 3 from transmitting static electricity, and effectively prevents the positive and negative tabs 103 of the battery cell 102 from short-circuiting during the shaping process.
[0050] Furthermore, it also includes an adjusting block 8 , which is disposed on the base 3 and connected to the first connecting block 71 .
[0051] Specifically, the height of the adjustment block 8 is the same as that of the first connection block 71, and is tightly fitted on one side of the first connection block 71, and is used to adjust the position of the lower cutter 12. For example, under normal circumstances, the fitting surfaces of the upper cutter 11 and the lower cutter 12 are seamlessly fitted, but when one of the cutters is deformed due to processing or material characteristics, it cannot be completely fitted with the other cutter surface, thereby affecting the cutting effect (uninterrupted cutting). The lower cutter 12 can be tightened in the direction of deformation by using screws through the adjustment block 8, so that the lower cutter 12 is completely fitted with the upper cutter 11.
[0052] Furthermore, it also includes a first material loading plate 91 , and the lower cutter 12 , the first connecting block 71 and the adjusting block 8 are respectively connected to the first material loading plate 91 and are on the same side of the first material loading plate 91 .
[0053] In this embodiment, the first carrier plate 91 is installed above the lower cutter 12 , the first connecting block 71 and the adjusting block 8 . The first carrier plate 91 has a flat surface for stably placing the battery cells 102 to be cut.
[0054] Furthermore, it also includes a second loading plate 92 , which is disposed on the base 3 and connected to the lower shaping block 22 .
[0055] In this embodiment, the second carrier plate 92 is installed above the lower shaping block 22 and the second connecting block 72 . The second carrier plate 92 has a flat surface for stably placing the battery cells 102 to be shaped.
[0056] In another embodiment, a clamp 101 is further included, and a limit block is installed on the first loading plate 91. The clamp 101 is used to clamp the battery cell 102. The clamp 101 with the battery cell 102 is placed in the limit block to effectively prevent the battery cell 102 from loosening and ensure that the incision is flat and the length is consistent.
[0057] The use process of the cutting and shaping machine is as follows:
[0058] The first step is to put the battery cell 102 into the fixture 101, and the fixture 101 is placed at the limit block of the cutting and feeding plate, and is flat against the lower cutting knife 12; the second step is to set the cutting delay time; the third step is to press the start button with both hands at the same time, and the first drive device 61 drives the upper cutting knife 11 to cut; the fourth step is to complete the cutting, take out the battery cell 102 clamped by the fixture 101 from the cutting mechanism, and place it on the second loading plate 92 of the shaping mechanism, and flatten it against the lower shaping block 22; the fifth step is to set the shaping delay time; the sixth step is to press the panel start button with both hands at the same time, and the second drive device 62 drives the upper shaping block 21 to shape; the seventh step is to complete the shaping, and obtain the cut and shaped battery cell 102.
[0059] In the above embodiments, the description of each embodiment has its own emphasis. For parts that are not described in detail in a certain embodiment, reference can be made to the relevant descriptions of other embodiments.
[0060] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0061] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0062] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be connected, detachably connected, or integrated; it can be mechanically connected or electrically connected; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0063] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0064] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms should not be understood as necessarily being directed to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification.
[0065] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is intended to include these modifications and variations.
[0066] The above is a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can easily think of various equivalent modifications or replacements within the technical scope disclosed by the utility model, and these modifications or replacements should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.
Claims
1. A cutting and shaping machine, characterized in that: include: The cutting mechanism comprises an upper cutting knife, a lower cutting knife, a guide rail and a first vertical plate; The guide rail is arranged on the first vertical plate, the upper cutter is connected to the guide rail, and the lower cutter is below the upper cutter; The shaping mechanism comprises an upper shaping block, a lower shaping block, a guide column and a second vertical plate; The guide pillars are respectively connected to the upper shaping block and the second vertical plate, and the lower shaping block is below the upper shaping block; A base, the lower cutter, the first vertical plate, the lower shaping block and the second vertical plate are respectively connected to the base.
2. The cutting and shaping machine according to claim 1, characterized in that: It also includes a movable plate, which is connected to the upper cutter and the guide rail respectively, and the upper cutter is arranged on the movable plate.
3. The cutting and shaping machine according to claim 2, characterized in that: It also includes a pressing mechanism, which is arranged on the movable plate and on one side of the upper cutter.
4. The cutting and shaping machine according to claim 3, characterized in that: The pressing mechanism includes a fixed block, a buffer, an elastic pressing block and a connecting column; the fixed block is provided with a hole and is arranged on the movable plate; the connecting column can pass through the hole and is connected to the elastic pressing block; the buffer is sleeved on the connecting column and is between the fixed block and the elastic pressing block.
5. The cutting and shaping machine according to claim 1, characterized in that: It also includes a first driving device, which is arranged on the first vertical plate and connected to the upper cutter.
6. The cutting and shaping machine according to claim 1, characterized in that: It also includes a second driving device, which is arranged on the second vertical plate and connected to the upper shaping block.
7. The cutting and shaping machine according to claim 1, characterized in that: It also includes a first connecting block and a second connecting block, wherein the first connecting block and the second connecting block are respectively arranged on the base, the lower cutter is arranged on the first connecting block, and the lower shaping block is arranged on the second connecting block.
8. The cutting and shaping machine according to claim 7, characterized in that: It also includes an adjusting block, which is arranged on the base and connected to the first connecting block.
9. The cutting and shaping machine according to claim 8, characterized in that: It also includes a first material carrier plate, and the lower cutter, the first connecting block and the adjusting block are respectively connected to the first material carrier plate and are located on the same side of the first material carrier plate.
10. The cutting and shaping machine according to claim 1, characterized in that: It also includes a second material carrying plate, which is arranged on the base and connected to the lower shaping block.
Citation Information
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