Novel helical tooth roller corrugating equipment
By designing new helical roller corrugated equipment, the problem that existing corrugated machines cannot achieve continuous operation in the production process is solved, and efficient production and effective use of materials are achieved.
Patent Information
- Application Number
- CN202420650817.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-29
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-03-29
AI Technical Summary
Existing corrugated machines cannot achieve continuous operation in the production process, resulting in low production efficiency and waste of materials.
A new type of helical roller corrugated equipment is designed. By installing the upper helical gear roller and the lower helical gear roller at both ends of the upper part of the frame, and setting the rotation direction of the tooth roller and the direction of the tooth edge to an angle less than 90 degrees, continuous feeding and rolling teeth forming are achieved.
Continuous operation is achieved, production efficiency is improved, material waste is reduced, and product quality is ensured.
Smart Images

Figure CN222571763U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a corrugating machine, in particular to a novel helical gear roller corrugating device. Background Art
[0002] As people's awareness of safety, health and environmental protection increases, more and more research is being conducted on pure humidifiers. The core functional component of pure humidifiers is the humidification module. The important production process of the humidification module is to roll the humidification raw materials as required, and then alternately stack them into corresponding thicknesses as required, without adding flat materials in the middle.
[0003] The existing corrugated roller rotation direction and the tooth edge direction are 90 degrees, that is, the material feeding direction and the material corrugated forming direction are 90 degrees. The existing corrugated humidification module uses oblique tooth corrugation to cross-layer to the required thickness without adding flat material in the middle. To achieve this method of lamination, the corrugation direction must be less than 90 degrees with the material direction.
[0004] The current method is to feed the material at an angle less than 90 degrees to the tooth edge of the corrugating roller, which cannot achieve continuous tooth rolling, has low production efficiency, and wastes materials. Summary of the invention
[0005] In order to solve the technical problem that the production process cannot operate continuously and the production efficiency is low, the present invention provides a novel helical gear roller corrugated equipment, which realizes continuous feeding and has high production efficiency.
[0006] The utility model provides the following technical solutions:
[0007] A novel helical gear roller corrugated equipment comprises a frame, an upper helical gear roller and a lower helical gear roller are installed at both ends of the upper part of the frame, the two ends of the lower helical gear roller are connected to the lower wire, a pair of transmission gears are fixedly connected to one end of the lower helical gear roller and the upper helical gear roller, an upper helical gear roller is meshed above the lower helical gear roller, the two ends of the upper helical gear roller are connected to the upper wire, an upper fixed block is installed above the upper wire, the upper fixed block is connected to the frame through a locating pin, an adjusting handle is connected in the middle of the upper fixed block, and a supporting spring is installed between the lower wire and the upper wire.
[0008] Furthermore, the rotation direction of the gear rollers of the upper bevel gear roller and the lower bevel gear roller and the direction of the tooth edges form an angle less than 90 degrees.
[0009] Furthermore, the tooth profiles of the upper bevel gear roller and the lower bevel gear roller are U-shaped teeth or V-shaped teeth, with a tooth height of 3-15 mm and a tooth pitch of 5-45 mm.
[0010] Furthermore, the frame, helical gear roller and wire coil are made of metal materials.
[0011] Furthermore, the support spring is a compression spring.
[0012] Compared with the prior art, the utility model has the following beneficial effects: an upper bevel gear roller and a lower bevel gear roller are installed at both ends of the upper part of the frame, the lower bevel gear roller is connected to the lower wire at both ends, the upper bevel gear roller is connected to the upper wire at both ends, and a support spring is installed between the lower wire and the upper wire. The tooth edge direction of the corrugated paper and the length direction of the tooth roller form an angle less than 0 degrees, that is, the rotation direction of the tooth roller and the direction of the ruler edge form an angle less than 90 degrees, and the angle can be adjusted according to actual needs, so that continuous feeding and tooth rolling forming can be realized, and the formed materials are alternately stacked in turn to form products, continuous operation, and high production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is the front view of the utility model.
[0014] Figure 2 It is a right view of the utility model.
[0015] Figure 3 It is a schematic diagram of the meshing of the upper bevel gear roller and the lower bevel gear roller of the utility model.
[0016] In the figure: 1. frame; 2. lower bevel gear roller; 3. upper bevel gear roller; 4. adjustment handle; 5. transmission gear; 6. lower coil wire; 7. support spring; 8. upper coil wire; 9. upper fixing block; 10. fixing pin. Implementation
[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0018] See also Figure 1-3 The utility model is a novel helical gear roller corrugated equipment, comprising a frame 1, an upper helical gear roller 3 and a lower helical gear roller 2 are installed at both ends of the upper part of the frame 1, both ends of the lower helical gear roller 2 are connected to the lower wire 6, one end of the lower helical gear roller 2 and the upper helical gear roller 3 is fixedly connected with a pair of transmission gears, an upper helical gear roller 3 is meshed above the lower helical gear roller 2, both ends of the upper helical gear roller 3 are connected to the upper wire 8, an upper fixed block 9 is installed above the upper wire 8, the upper fixed block 9 is connected to the frame 1 through a locating pin 10, an adjusting handle 4 is connected in the middle of the upper fixed block 9, and a supporting spring 7 is installed between the lower wire 6 and the upper wire 8.
[0019] The helical gear roller is made of metal material. The rotation direction of the gear roller and the direction of the tooth edge of the helical gear roller are less than 90 degrees. The angle can be adjusted according to actual needs. The feeding direction is perpendicular to the rotation direction of the gear roller. The corrugated material pressed out is in a helical tooth state, which can realize continuous feeding and continuous operation. The angle can be adjusted according to needs.
[0020] The tooth profile can be U-shaped teeth, V-shaped teeth or other tooth profiles, the tooth height can be adjusted between 3-15mm, and the tooth pitch can be adjusted between 5-45mm.
[0021] The frame 1 is made of processed metal material, and its main function is to support and fix the entire device.
[0022] The coil wire is made of metal material, and the inner ring of the coil wire can be equipped with a bearing or the inner ring is made of wear-resistant material. Its main function is to provide fixed support for the helical gear roller to ensure the smooth rotation of the helical gear roller.
[0023] The supporting spring is a compression spring, and its main function is to support the upper coil wire 8. The compression distance of the spring can be adjusted according to actual needs, thereby changing the gap between the upper and lower bevel gear rollers.
[0024] The upper fixing block 9 has the main function of setting the upper coil wire 8 at the upper limit position and fixing the adjusting handle 4 at the same time.
[0025] The main function of the transmission gear 5 is to drive the upper and lower helical gear rollers to rotate under the action of external force. At the same time, due to the synchronous gear transmission, the gear rollers rotate smoothly, and the material is prevented from being damaged during the forming process due to the change of tooth shape and the change of gear roller gap.
[0026] The utility model is a novel helical gear roller corrugated equipment, which is composed of an upper helical gear roller 3 and a lower helical gear roller 2. The direction of the corrugated tooth edge and the length direction of the tooth roller are at an angle less than 0 degrees, that is, the rotation direction of the tooth roller and the direction of the ruler edge are at an angle less than 90 degrees. The angle can be adjusted according to actual needs, so that continuous feeding and tooth rolling forming can be realized, and the formed materials are alternately stacked in sequence to form products.
[0027] The utility model overcomes the problems that the existing production process cannot operate continuously, has low production efficiency, cannot guarantee product quality, and wastes materials.
[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A new type of helical roller corrugated equipment, characterized by: The invention comprises a frame (1), an upper bevel gear roller (3) and a lower bevel gear roller (2) are installed at both ends of the upper part of the frame (1), the two ends of the lower bevel gear roller (2) are connected to the lower coil wire (6), one end of the lower bevel gear roller (2) and the upper bevel gear roller (3) are fixedly connected with a pair of transmission gears (5), the upper part of the lower bevel gear roller (2) is meshed with an upper bevel gear roller (3), the two ends of the upper bevel gear roller (3) are connected to the upper coil wire (8), an upper fixed block (9) is installed above the upper coil wire (8), the upper fixed block (9) is connected to the frame (1) through a positioning pin (10), an adjusting handle (4) is connected in the middle of the upper fixed block (9), and a supporting spring (7) is installed between the lower coil wire (6) and the upper coil wire (8).
2. A novel helical roller corrugated equipment according to claim 1, characterized in that: The rotation direction of the gear rollers of the upper bevel gear roller (3) and the lower bevel gear roller (2) and the direction of the tooth edges form an angle less than 90 degrees.
3. The novel helical roller corrugated equipment according to claim 1 is characterized in that: The tooth profiles of the upper bevel gear roller (3) and the lower bevel gear roller (2) are U-shaped teeth or V-shaped teeth, with a tooth height of 3-15 mm and a tooth pitch of 5-45 mm.
4. A novel helical roller corrugated equipment according to claim 1, characterized in that: The frame (1), the bevel gear roller and the wire coil are made of metal materials.
5. The novel helical roller corrugated equipment according to claim 1 is characterized in that: The supporting spring is a compression spring.