Lead bending tool for micro rectangular connector
By designing a lead bending tool for micro rectangular connectors, the problem of poor bending quality in the prior art is solved, efficient and reliable lead bending is achieved, and production efficiency and yield rate are significantly improved.
Patent Information
- Application Number
- CN202420700611.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-08
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-04-08
AI Technical Summary
During the production process of micro rectangular connectors, existing bending tooling is difficult to ensure the bending quality of the leads, and problems such as glass cracking, inconsistent bending height and angle often occur, resulting in increased costs and decreased yield.
A lead bending tool for micro rectangular connectors is designed, including bottom plate, fixed block, side plate and pressure plate. The upper and lower flip of the pressure plate is achieved through bolt connection, and a through groove is provided on the pressure plate to accommodate different rows of leads. The R-angle design of the fixed block prevents the lead from breaking.
The tooling can achieve simultaneous bending of single-row leads, with a success rate of up to more than 99%, significantly improving production efficiency and yield, while reducing defects and scrapping caused by improper operation.
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Figure CN222587954U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bending tools, in particular to a lead bending tool for a micro rectangular connector. Background Art
[0002] With the continuous miniaturization of electronic equipment and instruments, the electrical connectors used in the equipment and instruments will inevitably develop in the direction of miniaturization. To achieve the miniaturization of electrical connectors, the size of their contacts must be reduced. As the size of the elastic sockets in traditional connectors continues to shrink, the reliability of their contacts has significantly decreased, and the reliability requirements of the contacts cannot be guaranteed. This has hindered the miniaturization of multi-line electrical connectors. With the development of diversification, some equipment that needs to work in special environments has put forward new requirements for the status of connector leads. Some lead end faces need to be flattened for bonding, some leads have solder cups for welding cables, and some leads are bent to meet specific scenario requirements.
[0003] In the prior art, for example, the invention application with application number CN202010803667.0 discloses an adjustable general component lead batch molding tool, including: a support assembly and a pressing assembly, a molding groove is provided on the support assembly; the support assembly and the pressing assembly can move relative to each other; component leads are placed between the support assembly and the pressing assembly; when the support assembly and the pressing assembly are coupled, the component leads are pressed and formed and fit with the molding groove. According to the molding shape of the component leads, the spacing between the support plate and the movable support plate is adjusted; according to the spacing between the support plate and the movable support plate, the spacing between the pressing plate and the movable pressing plate is adjusted; the component leads are placed between the support assembly and the pressing assembly; the pressing assembly is pressed down to press the component leads into the molding groove for molding.
[0004] With the development of miniaturization of instruments, the demand for this kind of bending structure is increasing; however, for micro rectangular connectors, bending will cause more problems, such as glass cracking, inconsistent bending height and angle, which will increase the cost. Therefore, it is very necessary to design a bending tool specifically suitable for micro rectangular connector leads to meet production needs. Utility Model Content
[0005] In view of the deficiencies in the prior art, the purpose of the utility model is to provide a lead bending tool for a micro rectangular connector, so as to improve the bending efficiency and bending yield rate of the micro rectangular connector.
[0006] The technical solution adopted by the utility model to solve the technical problem is: a lead bending tool for a micro rectangular connector, the bending tool comprising a base plate, a fixing block, a side plate and a pressure plate; the base plate is provided with a groove, the fixing block is installed in the groove, and the fixing block is used to fix the part with the lead in the groove; the base plate is fixed to the side plate, and the pressure plate and the side plate are detachably connected by bolts, and the pressure plate rotates along the bolts to achieve up and down flipping; the pressure plate is provided with a plurality of through grooves, and the through grooves can allow some leads to pass through; when the pressure plate is flipped downward to fit with the base plate, the leads on the part are bent.
[0007] Furthermore, a fixing groove is provided in the middle of the fixing block, and the part is embedded in the fixing groove to achieve fixation; there are two fixing blocks, and the two fixing blocks are symmetrically placed in the groove so that the fixing groove faces inward; the outer side of the fixing block is tightly matched with the groove.
[0008] Furthermore, the upper inner corner of the fixing block is designed to be an R angle.
[0009] Furthermore, the leads on the part include two rows, namely the first row of leads and the second row of leads; the pressing plate includes two specifications, namely the first pressing plate and the second pressing plate; the through groove on the first pressing plate is used for allowing one of the first row of leads or the second row of leads to pass through.
[0010] Furthermore, the through slots on the first pressing plate and the through slots on the second pressing plate are arranged at different positions.
[0011] The beneficial effects of the utility model are as follows: compared with the prior art, the lead bending tool for the micro rectangular connector provided by the utility model can realize the simultaneous bending of a single row of leads, and the one-time bending success rate is as high as more than 99%, which greatly improves the production efficiency; at the same time, after bending using the tool, defects such as bumps and scratches are very rare, which greatly reduces the scrap caused by improper operation; by designing two specifications of pressing plates, the bending of two rows of leads can be completed; the various components of the tool have a simple structure and a low processing cost, the tool is simple and easy to operate, and also reduces the cost of raw materials and labor costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 The present invention is a schematic structural diagram of a bending tool provided by the present invention.
[0013] Figure 2 The utility model is provided with a schematic diagram of the matching structure of the fixing block and the parts in the bending tool.
[0014] Figure 3 This is a cross-sectional view of the matching structure of the fixing block and parts in the bending tool provided by the utility model.
[0015] Figure 4 The utility model is a schematic diagram of the structure of the middle pressure plate of the bending tooling provided by the utility model.
[0016] Figure 5 The present invention is a schematic structural diagram of a bottom plate in a bending tool provided by the present invention.
[0017] Among them, 1-through slot; 2-pressure plate; 3-side plate; 4-bolt; 5-bottom plate; 6-lead; 7-fixing block; 8-fixing slot; 9-parts; 10-second row of leads; 11-first row of leads; 12-R angle; 13-groove. DETAILED DESCRIPTION
[0018] In order to facilitate the understanding of the present invention, the present invention will be described more comprehensively with reference to the relevant drawings. The drawings provide preferred embodiments of the present invention. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to provide a more thorough and comprehensive understanding of the contents disclosed in the present invention.
[0019] Example
[0020] A lead bending tool for a micro rectangular connector, the bending tool comprising a base plate 5, a fixing block 7, a side plate 3 and a pressing plate 2; the base plate 5 is provided with a groove 13, the fixing block 7 is installed in the groove 13, and the fixing block 7 is used to fix a part 9 with a lead 6 in the groove 13; the base plate 5 is fixed to the side plate 3, the pressing plate 2 and the side plate 3 are detachably connected by bolts 4, and the pressing plate 2 rotates along the bolts 4 to achieve up and down flipping; the pressing plate 2 is provided with a plurality of through grooves 1, and the through grooves 1 can allow part of the leads 6 to pass through; when the pressing plate 2 is flipped downward to fit with the base plate 5, the leads 6 on the part 9 are bent.
[0021] In one embodiment, a fixing groove 8 is provided in the middle of the fixing block 7, and the part 9 is embedded in the fixing groove 8 to be fixed; there are two fixing blocks 7, and the two fixing blocks 7 are symmetrically placed in the groove 13, so that the fixing groove 8 faces inward; the outer side of the fixing block 7 is tightly matched with the groove 13. When in use, the part 9 with a lead and the two fixing blocks 7 are put into the groove 13 together, and the two fixing blocks 7 clamp the part 9, and the protruding part of the upper end of the part 9 is embedded in the fixing groove 8 in the middle of the fixing block 7, so that the part 9 with a lead and the fixing block 7 are fixed in the groove 13 together.
[0022] In one embodiment, the upper inner corner of the fixing block 7 is designed to be an R angle 12. Under the downward pressure of the pressing plate 2, the lead 6 will be bent along the upper edge of the fixing block 7; the upper inner corner of the fixing block 7 is designed to be an R angle 12, so that the lead 6 forms an R angle 12 at the bend, preventing the lead 6 from breaking, cracking, and other problems during the bending process.
[0023] In one embodiment, the leads 6 on the part 9 include two rows, namely, a first row of leads 11 and a second row of leads 10; the pressing plate 2 includes two specifications, namely, a first pressing plate and a second pressing plate; the through slots 1 on the first pressing plate are used to allow one of the first row of leads 11 or the second row of leads 10 to pass through. The through slots 1 on the first pressing plate and the second pressing plate are arranged at different positions. The through slots 1 on the pressing plates of the two specifications are arranged at different positions. When the first pressing plate is pressed down, one of the first row of leads 11 or the second row of leads 10 will pass through the through slots 1 on the first pressing plate, and the remaining row of leads will be bent; then a pressing plate of another specification is replaced, and the remaining row of leads is bent, thereby achieving the bending of double rows of leads.
[0024] The specific working method of the above-mentioned bending tool is as follows: first, the bottom plate 5, the side plate 3 and the first pressure plate are connected with bolts 4, and the part 9 with leads is fixed in the groove 13 of the bottom plate 5 through two fixing blocks 7, and the first pressure plate is rotated to make the second row of leads 10 pass through the through groove 1 on the first pressure plate to ensure that the first pressure plate can be pressed on the first row of leads 11, and the first pressure plate is rotated at a constant speed until the first pressure plate and the bottom plate 5 are completely fitted together; after the first row of leads 11 are bent, the first pressure plate is removed, and the second pressure plate is connected to the bottom plate 5 and the side plate 3 with bolts 4, and the second pressure plate is rotated at a constant speed until the second pressure plate is close to the bottom plate 5. After the second row of leads 10 are bent, the second pressure plate is lifted, and the fixing blocks 7 and the part 9 are taken out of the groove 13 of the bottom plate 5 at the same time. At this point, both rows of leads are bent.
[0025] The above implementation modes are only used to illustrate the present invention, but not to limit the present invention. Ordinary technicians in the relevant technical field can make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, all equivalent technical solutions also belong to the scope of the present invention. The scope of patent protection of the present invention should be limited by the claims.
Claims
1. A lead bending tool for a micro rectangular connector, characterized in that: The bending tool includes a base plate, a fixing block, a side plate and a pressure plate; a groove is provided on the base plate, the fixing block is installed in the groove, and the fixing block is used to fix the parts with leads in the groove; the base plate is fixed to the side plates, and the pressure plate and the side plates are detachably connected by bolts, and the pressure plate rotates along the bolts to achieve up and down flipping; a plurality of through grooves are provided on the pressure plate, and the through grooves can allow some leads to pass through; when the pressure plate flips down to fit with the base plate, the leads on the parts are bent.
2. A lead bending tool for a micro rectangular connector according to claim 1, characterized in that: A fixing groove is provided in the middle of the fixing block, and the part is embedded in the fixing groove to achieve fixation; there are two fixing blocks, and the two fixing blocks are symmetrically placed in the groove so that the fixing groove faces inward; the outer side of the fixing block is tightly matched with the groove.
3. A lead bending tool for a micro rectangular connector according to claim 1, characterized in that: The upper inner corner of the fixing block is designed as an R angle.
4. A lead bending tool for a micro rectangular connector according to claim 1, characterized in that: The leads on the part include two rows, namely the first row of leads and the second row of leads; the pressing plate includes two specifications, namely the first pressing plate and the second pressing plate; the through groove on the first pressing plate is used for allowing one of the first row of leads or the second row of leads to pass through.
5. A lead bending tool for a micro rectangular connector as claimed in claim 4, characterized in that: The through slots on the first pressing plate and the second pressing plate are arranged at different positions.
Citation Information
Patent Citations
Adjustable general component lead batch molding tool and molding method
CN111940638A