Steel wire rope connecting structure for replacing fracture of coal conveying belt

By designing a connecting structure including curved teeth and plane teeth, the stability and damage problems of the existing coal conveying belt replacement connection structure are solved, and higher stability and adaptability are achieved.

CN222596661UActive Publication Date: 2025-03-11YUHENG POWER STATION OF SHAANXI HUADIAN YUHENG COAL POWER CO LTD
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Patent Information

Application Number
CN202420773719.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-15
Publication Date
2025-03-11
Estimated Expiration
2034-04-15

AI Technical Summary

Technical Problem

The existing coal conveyor belt replacement connection structure has poor stability, which can easily cause damage to the new belt, and has a high risk of loosening during the pulling process.

Method used

A coal conveying belt replacement fracture wire rope connection structure including a connecting piece and a pull rope is designed. The connecting piece consists of a structural block, a fixed clamp, a moving clamp and an electric push rod. The belt port is clamped by a combination of arc-shaped clamping teeth and flat clamping teeth, and the depth of the clamping teeth is adjusted through a rotary handle screw to adapt to belts of different thicknesses.

Benefits of technology

The stability and firmness of the connecting structure are improved, the risk of damage to the new belt is reduced, and the stability of the pulling process is ensured by adjusting the depth of the tooth to adapt to belts of different thicknesses.

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Abstract

The utility model provides a fracture steel wire rope connecting structure for coal conveying belt replacement, and relates to the field of connecting structures, the fracture steel wire rope connecting structure comprises a connecting piece and a traction rope, the traction rope is connected to the outer side of the connecting piece, the connecting piece comprises a structural block, a fixed clamping part is connected to the outer side of the structural block, and a movable clamping part is hinged to the outer side of the structural block. Meanwhile, an electric push rod is hinged to the upper end of the structural block, the structural block comprises a receding groove formed in the outer wall, a hinge block is arranged on the outer side of the receding groove and located on the upper side of the fixed clamping part, the movable clamping part is rotationally connected with the hinge block, and the upper end of the movable clamping part is rotationally connected with the electric push rod. The connecting structure solves the problems that a connecting structure adopted for replacing an existing coal conveying belt is poor in stability, and a new belt is prone to being damaged.
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Description

Technical Field

[0001] The utility model relates to the technical field of connection structures, in particular to a connection structure for replacing a broken steel wire rope of a coal conveying belt. Background Art

[0002] At present, the method of replacing the belt of a coal conveyor is generally to pull a wire rope on the old belt, and manually pull the wire rope with a hand winch to drag the old belt out section by section. When laying a new belt, pull the wire rope on the new belt, and manually drag the new belt with a hand winch to lay it on the coal conveyor.

[0003] The above method leads to a long operation time. After searching, the prior art (application number: CN202010270039.0) records "a method for replacing a coal conveyor belt, comprising the following steps: cutting off the old belt and dividing the old belt into a replacement part and a retained part; hoisting a new belt, pulling the end of the new belt to one of the cut-offs of the replacement part for connection; connecting a steel wire rope to the other cut-off of the replacement part, and connecting one end of the steel wire rope to a power component; starting the power component, the old belt is pulled out from the roller of the coal conveyor under the traction of the steel wire rope, and at the same time, the replacement part pulls the new belt to be laid on the roller of the coal conveyor; and the new belt is connected to the retained part. When replacing the old belt, the new belt and the old belt can be replaced at the same time, which effectively shortens the replacement time of the coal conveyor belt and reduces the downtime of the coal conveyor."

[0004] The clamping device involved in the above technology does not have a related structure, and the clamping device usually used for the broken end of the coal conveyor belt is tightened after being pierced by screws, or directly two clamping blocks are clamped close together and then connected to the outer pulling mechanism through a wire rope. The use of screw piercing leads to low efficiency, and at the same time, the connection end of the belt will be damaged on the new belt used for replacement. Secondly, the use of clamping blocks for clamping will lead to poor stability of the belt and easy loosening during the pulling process. Utility Model Content

[0005] In order to overcome the defects of the prior art, a broken wire rope connection structure for replacing a coal conveyor belt is provided to solve the problem that the connection structure used in the existing coal conveyor belt replacement has stability deviation and is easy to cause damage to the new belt.

[0006] In order to achieve the above-mentioned purpose, a coal conveyor belt broken wire rope connection structure is provided, including: a connecting member and a pulling rope, the pulling rope is connected to the outside of the connecting member, the connecting member includes a structural block, and a fixed clamping part is connected to the outside of the structural block, and a movable clamping part is hinged to the outside of the structural block, and an electric push rod is hinged at the upper end of the structural block, the structural block includes a give way groove provided on the outer wall, and a hinge block is provided on the outside of the give way groove, and the hinge block is located on the upper side of the fixed clamping part, the movable clamping part is rotatably connected to the hinge block, and the upper end of the movable clamping part is rotatably connected to the electric push rod.

[0007] Furthermore, the structural block is configured as a rectangular block structure, and an inner cavity is provided inside the structural block, and a battery and a microcontroller are provided in the inner cavity, and a detachable cover is provided on the outer side of the inner cavity.

[0008] Furthermore, a button is provided at the upper end of the structural block, and the button is electrically connected to the electric push rod through a microcontroller.

[0009] Furthermore, a sliding cavity is provided on the upper inner side of the fixed clamping part, and a sliding block is slidably connected in the sliding cavity, and a plane locking tooth is provided on the upper end of the sliding block.

[0010] Furthermore, a guide hole is provided at the bottom of the sliding cavity, and a guide column is slidably connected in the guide hole, and the upper end of the guide column is fixed to the bottom of the sliding block, and the bottom of the sliding block is rotatably connected to a handle screw.

[0011] Furthermore, the dynamic clamping part includes a crank rod and a rotating block which are arranged as an integral structure, and the upper end of the crank rod is hinged to the piston rod end of the electric push rod, and the rotating block is hinged to the end of the hinge block.

[0012] Furthermore, an arc-shaped end is provided at the lower end of the rotating block, and an arc-shaped tooth is provided on the surface of the arc-shaped end. The arc-shaped tooth is located on the upper side of the plane tooth, and a single tooth length of the arc-shaped tooth is smaller than a single tooth length of the plane tooth.

[0013] The beneficial effects of the utility model are:

[0014] 1. By setting a connecting piece, the end of the coal conveying belt is clamped between the arc-shaped clamping teeth and the plane clamping teeth, and then the electric push rod is started to drive the dynamic clamping part to rotate, so that the arc-shaped clamping teeth rotate to the side of the give way groove, and then the broken end of the belt is clamped. Not only is the operation more convenient, but the upper and lower clamping teeth structure also makes the clamping stability high, and it is not easy to loosen under the pulling action of the external pulling rope;

[0015] 2. By providing the slide plate, the handle screw and the slide cavity included in the fixed clamp part, when using a new belt with different thickness, the height of the slide plate can be adjusted by rotating the handle screw, thereby adjusting the size of the flat tooth protruding from the end face of the fixed clamp part, avoiding excessively long teeth from piercing a thinner new belt, thereby reducing damage to the new belt during replacement. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a front view structural schematic diagram of an embodiment of the utility model.

[0017] Figure 2 It is a schematic diagram of the overall cross-sectional structure of the connecting piece according to an embodiment of the utility model.

[0018] Figure 3 It is a schematic diagram of a partial three-dimensional structure of a structural block of an embodiment of the utility model.

[0019] Figure 4 It is a schematic diagram of the cross-sectional structure of the fixed clamping part of an embodiment of the utility model.

[0020] In the figure: 1. Connecting piece; 11. Structural block; 111. Inner groove; 112. Battery; 113. Microcontroller; 114. Button; 115. Cover plate; 116. Articulated block; 117. Gap; 12. Fixed clamping part; 121. Plane clamping teeth; 122. Sliding block; 123. Sliding cavity; 124. Rotary handle screw; 125. Guide hole; 126. Guide column; 13. Moving clamping part; 131. Crank rod; 132. Rotating block; 133. Arc-shaped clamping teeth; 14. Electric push rod; 2. Pull rope. DETAILED DESCRIPTION

[0021] Reference Figures 1 to 4 As shown, the utility model provides a connection structure for replacing a broken steel wire rope of a coal conveyor belt, comprising: a connecting member 1 and a pulling rope 2, the pulling rope 2 is connected to the outside of the connecting member 1, the connecting member 1 comprises a structural block 11, and a fixed clamping portion 12 is connected to the outside of the structural block 11, and a movable clamping portion 13 is hinged to the outside of the structural block 11, and an electric push rod 14 is hinged at the upper end of the structural block 11, the structural block 11 comprises a clearance groove 117 provided on the outer wall, and a hinge block 116 is provided on the outside of the clearance groove 117, and the hinge block 116 is located on the upper side of the fixed clamping portion 12, the movable clamping portion 13 is rotatably connected to the hinge block 116, and the upper end of the movable clamping portion 13 is rotatably connected to the electric push rod 14.

[0022] In this embodiment, the connecting member 1 and the pulling rope 2 constitute the main structure of the broken wire rope connection structure for replacing the coal conveyor belt involved in this application, which is used to connect the connection structure in this application to the end of the belt when replacing the conveyor belt of the coal conveyor. The pulling rope 2 is set as a wire rope, and its outer end is connected to an external pulling mechanism.

[0023] As a preferred embodiment, the clearance groove 117 is provided to facilitate the lower end to obtain rotation space when the movable clamping part 13 rotates.

[0024] like Figure 2 As shown, the structural block 11 is configured as a rectangular block structure, and an inner cavity 111 is provided inside the structural block 11, and a battery 112 and a microcontroller 113 are provided in the inner cavity 111, and a removable cover 115 is provided on the outer side of the inner cavity 111, and a button 114 is provided on the upper end of the structural block 11, and the button 114 is electrically connected to the electric push rod 14 through the microcontroller 113.

[0025] As a preferred embodiment, by providing a battery 112 and a microcontroller 113, the start of the electric push rod 14 can be easily controlled by a button 114, and by providing a detachable cover 115, the battery 112 can be easily replaced, wherein both the electric push rod 14 and the microcontroller 113 use a DC power supply.

[0026] like Figure 4 As shown, a sliding cavity 123 is opened on the upper side of the fixed clamping part 12, and a slider 122 is slidably connected in the sliding cavity 123. At the same time, a flat tooth 121 is provided on the upper end of the slider 122. A guide hole 125 is opened at the bottom of the sliding cavity 123, and a guide column 126 is slidably connected in the guide hole 125. The upper end of the guide column 126 is fixed to the bottom of the slider 122. At the same time, a handle screw 124 is rotatably connected to the bottom of the slider 122.

[0027] As a preferred embodiment, the lower end of the handle screw 124 is located at the lower side of the fixed clamping part 12, and the fixed clamping part 12 is configured as a rectangular block structure. The guide column 126 and the guide hole 125 are provided to facilitate the stability of the sliding of the slider 122, and the height position of the slider 122 is adjustable, so that it is convenient to clamp and connect belts of different thicknesses.

[0028] like Figure 1 and Figure 3 In the figure, the dynamic clamping part 13 includes a crank rod 131 and a rotating block 132 which are arranged as an integral structure, and the upper end of the crank rod 131 is hinged to the piston rod end of the electric push rod 14, and the rotating block 132 is hinged to the end of the hinge block 116, and the lower end of the rotating block 132 is provided with an arc-shaped end, and the surface of the arc-shaped end is provided with an arc-shaped tooth 133, and the arc-shaped tooth 133 is located on the upper side of the plane tooth 121, and the single tooth length of the arc-shaped tooth 133 is smaller than the single tooth length of the plane tooth 121.

[0029] As a preferred embodiment, the crank rod 131 is connected to the rotating block 132 at an angle, so that when the electric push rod 14 moves in a telescopic manner, the crank rod 131 and the rotating block 132 are driven to rotate, thereby driving the arc-shaped tooth 133 to rotate, so that it moves close to the plane tooth 121.

[0030] It should be noted that the arc-shaped latching tooth 133 is not a single latching tooth in an arc-shaped structure, but an arc-shaped structure formed by all the latching teeth being arranged at the arc end.

[0031] When in use, according to the thickness of the belt, the protruding length of the flat teeth included in the fixed clamping part is pre-adjusted by turning the handle screw, the broken end of the coal conveyor belt is inserted between the fixed clamping part and the movable clamping part, and then the button is pressed to drive the electric push rod to push the movable clamping part to rotate, and then one end of the belt is clamped and fixed by the arc-shaped teeth and the flat teeth to complete the connection.

[0032] The utility model discloses a coal conveyor belt replacement broken wire rope connection structure which can effectively solve the problems of stability deviation of the connection structure used in the existing coal conveyor belt replacement and easy damage to the new belt. It realizes the improvement of the stability and firmness of the connection structure and the coal conveyor belt under the existing technology on the basis of the existing coal conveyor belt replacement broken wire rope connection structure technology, and at the same time facilitates the adjustment of the depth of the clamping teeth cutting into the belt, thus avoiding damage to the belt.

Claims

1. A coal conveyor belt replacement broken wire rope connection structure, comprising: A connecting member (1) and a pulling rope (2), wherein the pulling rope (2) is connected to the outside of the connecting member (1), and is characterized in that: the connecting member (1) comprises a structural block (11), and a fixed clamping portion (12) is connected to the outside of the structural block (11), and a movable clamping portion (13) is hingedly connected to the outside of the structural block (11), and an electric push rod (14) is hingedly connected to the upper end of the structural block (11), the structural block (11) comprises a clearance groove (117) provided on the outer wall, and a hinge block (116) is provided on the outside of the clearance groove (117), and the hinge block (116) is located on the upper side of the fixed clamping portion (12), the movable clamping portion (13) is rotatably connected to the hinge block (116), and the upper end of the movable clamping portion (13) is rotatably connected to the electric push rod (14).

2. A coal conveyor belt broken wire rope connection structure for replacing broken wire ropes according to claim 1, characterized in that: The structural block (11) is configured as a rectangular block structure, and an inner groove cavity (111) is provided inside the structural block (11), a battery (112) and a microcontroller (113) are provided in the inner groove cavity (111), and a detachable cover plate (115) is provided on the outer side of the inner groove cavity (111).

3. A coal conveyor belt broken wire rope connection structure for replacing broken wire ropes according to claim 1, characterized in that: A button (114) is provided at the upper end of the structural block (11), and the button (114) is electrically connected to the electric push rod (14) via a microcontroller (113).

4. A coal conveyor belt broken wire rope connection structure for replacing broken wire ropes according to claim 1, characterized in that: A sliding cavity (123) is provided on the upper inner side of the fixed clamping portion (12), and a sliding block (122) is slidably connected in the sliding cavity (123), while a flat clamping tooth (121) is provided on the upper end of the sliding block (122).

5. A coal conveyor belt broken wire rope connection structure for replacing broken wire ropes according to claim 4, characterized in that: The bottom of the sliding cavity (123) is provided with a guide hole (125), and a guide column (126) is slidably connected in the guide hole (125). The upper end of the guide column (126) is fixed to the bottom of the sliding block (122), and the bottom of the sliding block (122) is rotatably connected to a handle screw rod (124).

6. A coal conveyor belt broken wire rope connection structure for replacing broken wire ropes according to claim 1, characterized in that: The dynamic clamping part (13) comprises a crank rod (131) and a rotating block (132) which are arranged as an integral structure, wherein the upper end of the crank rod (131) is hingedly connected to the piston rod end of the electric push rod (14), and the rotating block (132) is hingedly connected to the end of the hinge block (116).

7. A coal conveyor belt broken wire rope connection structure for replacing broken wire ropes according to claim 6, characterized in that: The lower end of the rotating block (132) is provided with an arc-shaped end, and the surface of the arc-shaped end is provided with an arc-shaped latching tooth (133), and the arc-shaped latching tooth (133) is located on the upper side of the plane latching tooth (121), and the single tooth length of the arc-shaped latching tooth (133) is smaller than the single tooth length of the plane latching tooth (121).

Citation Information

Patent Citations

  • Method for replacing belt of coal conveyor

    CN111559612A