Trolley capable of butting reinforcing steel bar sleeves
By designing a hydraulic extrusion plier trolley that can be displaced in longitudinal, transverse and vertical directions, the problem of low docking efficiency in tunnel construction is solved, and efficient and low-cost docking of steel sleeves is achieved.
Patent Information
- Application Number
- CN202323642481.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-28
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2033-12-28
AI Technical Summary
In tunnel construction, traditional steel bar docking methods such as overlapping and welding cannot meet the design requirements of concrete structures, and mechanical connections of steel bars are inconvenient to operate in complex environments and are inefficient in efficiency.
A trolley is designed, equipped with a gantry system and hydraulic extrusion pliers. The hydraulic extrusion pliers can be displaced in the longitudinal, transverse and vertical directions, and the multi-directional displacement of the hydraulic extrusion pliers is achieved through sliding components and lifting devices.
The construction efficiency of steel sleeve docking is improved, labor costs and labor intensity are reduced, and simultaneous operations are achieved through the shared hydraulic station, saving time and resources.
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Figure CN222615350U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tunnel construction, in particular to a trolley capable of butting steel bar sleeves. Background Art
[0002] In the tunnel construction industry, the main methods of connecting steel bars are lap joint, welding, mechanical connection and grouting sleeve connection. According to the relevant requirements of "GB50010-2015 Code for Design of Concrete Structures", the traditional lap joint and welding methods cannot meet the design requirements of concrete structures in terms of connection quality, efficiency and operability, and cannot meet the needs of the rapid development of the construction industry.
[0003] The mechanical connection of steel bars has gone through different development stages, including sleeve cold extrusion, tapered thread, and rolled straight thread, and the technology has become mature and stable. Among them, sleeve cold extrusion technology is widely used in tunnel construction due to its simple construction steps and low cost.
[0004] At present, cold extrusion equipment is used for the butt joint of steel bar sleeves on tunnel side walls. Cold extrusion machines are usually composed of hydraulic stations, hydraulic clamps and other hydraulic parts. The hydraulic clamps usually weigh 30-40kg, and auxiliary lifting devices are required during the construction process to move the hydraulic clamps to butt the steel bars at different positions. It is inconvenient to operate in the complex environment of the side wall, and three people are required during the construction process, which is very inefficient. Utility Model Content
[0005] In view of the above-mentioned deficiencies in the prior art, the utility model provides a trolley capable of butt-jointing steel bar sleeves, which can effectively improve the construction efficiency of butt-jointing steel bar sleeves and reduce labor costs.
[0006] To achieve the above-mentioned object, the utility model provides a trolley capable of butt-jointing steel bar sleeves, comprising a gantry system, at least one hydraulic extrusion clamp being provided on both sides of the gantry system;
[0007] The hydraulic pressing clamp has a travel along the longitudinal, transverse and / or vertical displacement on the gantry system, wherein the longitudinal direction is the length direction of the gantry system, the transverse direction is the width direction of the gantry system, and the vertical direction is the height direction of the gantry system.
[0008] In one embodiment, at least one first track arranged in the longitudinal direction is respectively provided on both sides of the gantry system;
[0009] The hydraulic extrusion pliers are connected to the first rail via a sliding assembly to achieve longitudinal displacement of the hydraulic extrusion pliers.
[0010] In one embodiment, the sliding assembly includes a first sliding member slidably matched with the first track, and a second track arranged on the first sliding member in a transverse direction;
[0011] The hydraulic extrusion pliers are connected to the second rail via a first connection assembly to achieve lateral displacement of the hydraulic extrusion pliers.
[0012] In one embodiment, the second rail is a telescopic rail structure or a folding rail structure.
[0013] In one embodiment, the first connecting component is a lifting device, or the first connecting component is connected to a lifting device;
[0014] The first connecting assembly is fixedly matched or slidably matched with the second track, and the hydraulic extrusion pliers are hoisted on the hoisting device through a hoisting rope to achieve vertical displacement of the hydraulic extrusion pliers.
[0015] In one embodiment, both sides of the gantry system are provided with telescopic frames that can be extended or slid in the transverse direction;
[0016] The hydraulic extrusion pliers are connected to the telescopic frame via a second connecting assembly to achieve lateral displacement of the hydraulic extrusion pliers.
[0017] In one embodiment, the second connecting assembly includes a second sliding member and at least one third track;
[0018] The third track is connected to the telescopic frame in the longitudinal direction, the second sliding member is slidably connected to the third track, and the hydraulic extrusion clamp is connected to the second sliding member through a third connecting assembly to achieve longitudinal displacement of the hydraulic extrusion clamp.
[0019] In one embodiment, the third connection component is a lifting device, or the third connection component is connected to a lifting device;
[0020] The hydraulic extrusion pliers are hoisted on the hoisting device via a hoisting rope to achieve vertical displacement of the hydraulic extrusion pliers.
[0021] In one embodiment, the hydraulic pressing pliers located on both sides of the gantry system share a set of hydraulic stations.
[0022] In one embodiment, the hydraulic pressing pliers located on one side of the gantry system use one set of hydraulic stations, and the hydraulic pressing pliers located on the other side of the gantry system use another set of hydraulic stations.
[0023] Compared with the prior art, the utility model has the following beneficial technical effects:
[0024] 1. The utility model provides hydraulic squeezing pliers that can move longitudinally, transversely and / or vertically on both sides of the gantry system, so that the hydraulic squeezing pliers can squeeze the steel sleeves in a larger range, and the hydraulic squeezing pliers are arranged on both sides of the gantry system, thereby improving the construction efficiency on site;
[0025] 2. In the preferred embodiment of the utility model, the hydraulic extrusion pliers can be hoisted by a hoisting device, so that there is no need to manually carry the 30-40kg hydraulic extrusion pliers for operation, which reduces the labor intensity of on-site workers and can improve the operation efficiency;
[0026] 3. In the preferred embodiment of the utility model, the hydraulic extrusion pliers on both sides of the gantry system can use the same hydraulic station, and the steel sleeves on both sides of the gantry system can be connected simultaneously through one set of hydraulic stations, which has the effect of saving time and resources. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.
[0028] Figure 1 It is a schematic diagram of the overall structure of a trolley capable of butting steel bar sleeves in an embodiment of the utility model;
[0029] Figure 2 This is a side view of the lower trolley of the first embodiment of the utility model;
[0030] Figure 3 This is a schematic diagram of the installation structure of the first track in the first implementation mode of the utility model;
[0031] Figure 4 This is a schematic diagram of the installation structure of the hydraulic extrusion pliers in the first embodiment of the utility model;
[0032] Figure 5 This is a schematic diagram of the installation structure of the hydraulic extrusion pliers in the second embodiment of the utility model;
[0033] Figure 6 This is a schematic diagram of the installation structure of the first track and the second track in the third implementation mode of the embodiment of the utility model;
[0034] Figure 7 This is a structural schematic diagram of the second track in the embodiment of the utility model when the second track is a telescopic track structure;
[0035] Figure 8 This is a schematic diagram of the structure when the second track in the embodiment of the utility model is a folding track structure;
[0036] Fig. 9 It is a schematic diagram of the overall structure of the trolley when the second track in the embodiment of the utility model is a folding track structure;
[0037] Fig.10 This is a schematic diagram of the installation structure of the hydraulic extrusion pliers in the fourth embodiment of the utility model;
[0038] Fig.11 This is a schematic diagram of the overall structure of the lower trolley in the fifth embodiment of the utility model;
[0039] Fig.12 This is a structural schematic diagram of the lower telescopic frame of the seventh implementation mode in the embodiment of the utility model;
[0040] Fig.13 It is a schematic diagram of the connection structure between the hydraulic extrusion pliers and the hydraulic station in the embodiment of the utility model.
[0041] Figure numbers: gantry system 1, ladder platform system 2, traveling system 3, hydraulic extrusion clamp 4, fixed rod 5, first rail 6, sliding assembly 7, first sliding member 701, first lifting device 702, second rail 703, fixed rail 7031, sliding rail 7032, transverse sliding trolley 7033, first rail body 7034, second rail body 7035, first hinge 7036, second hinge 7037, lifting rope 8, first connecting assembly 9, second lifting device 901, telescopic frame 10, third rail 11, hydraulic station 12, hydraulic system accessories 13.
[0042] The realization of the purpose, functional features and advantages of the utility model will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION
[0043] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0044] It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back...) are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0045] In addition, in the present invention, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" or "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0046] In the present invention, unless otherwise clearly specified and limited, the terms "connection", "fixation", etc. should be understood in a broad sense. For example, "fixation" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, a physical connection, or a wireless communication connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0047] In addition, the technical solutions between the various embodiments of the present invention can be combined with each other, but it must be based on the fact that ordinary technicians in the field can implement it. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by the present invention.
[0048] like Figure 1 The figure shows a trolley for connecting steel sleeves disclosed in this embodiment. The trolley mainly includes a gantry system 1, a ladder platform system 2 arranged above the gantry system 1, and a travel system 3 arranged at the bottom of the gantry system 1. At least one hydraulic extrusion clamp 4 is respectively arranged on both sides of the gantry system 1. The hydraulic extrusion clamp 4 is used as an actuator to squeeze and deform the side wall ribbed steel bars and sleeves on both sides of the trolley and connect them together.
[0049] In this embodiment, the hydraulic squeezing pliers 4 are connected to the gantry system 1 through a set of displaceable mechanical mechanisms, so that the hydraulic squeezing pliers 4 have a longitudinal, transverse and / or vertical displacement stroke on the gantry system 1, thereby expanding the construction range of the hydraulic squeezing pliers 4, and at the same time, there is no need to manually carry the 30-40kg hydraulic squeezing pliers 4 for operation, and a single person can perform the steel sleeve docking operation, thereby reducing labor costs, reducing the labor intensity of on-site workers, and improving on-site construction efficiency. Among them, the longitudinal direction refers to the length direction of the gantry system 1, the transverse direction refers to the width direction of the gantry system 1, and the vertical direction refers to the height direction of the gantry system 1.
[0050] In this embodiment, the mechanical mechanism for realizing the longitudinal, transverse and / or vertical displacement of the hydraulic pressing jaws 4 has various implementation modes.
[0051] refer to Figures 2 to 4 In the first embodiment, the mechanical mechanism includes a fixing rod 5 and a first track 6, specifically:
[0052] There are multiple fixing rods 5, which are fixedly connected to the longitudinal beam of the portal system 1 at intervals in the longitudinal direction, and the length direction of the fixing rods 5 is parallel to the transverse direction, and the first rails 6 are fixedly connected to each fixing rod 5, so that the first rails 6 are arranged on the portal system 1 in the longitudinal direction; in the specific application process, the number of the first rails 6 can also be set to multiple, and the multiple first rails 6 are connected to the fixing rods 5 at intervals in the transverse direction, that is, Figure 3 As shown;
[0053] The hydraulic extrusion clamp 4 is connected to the first rail 6 through the sliding assembly 7, and the sliding assembly 7 can slide longitudinally on the first rail 6, thereby realizing the longitudinal displacement of the hydraulic extrusion clamp 4; wherein the sliding assembly 7 can be directly set as a longitudinal sliding trolley, and the hydraulic extrusion clamp 4 can be hoisted on the sliding assembly 7 through the lifting rope 8, that is, Figure 4 shown.
[0054] refer to Figure 5 In the second embodiment, the implementation of the mechanical mechanism is basically the same as that of the first embodiment, except that:
[0055] The sliding assembly 7 is composed of a first sliding member 701 and a first lifting device 702, or the first lifting device 702 is directly used as the sliding assembly, wherein the first sliding member 701 is slidably matched with the first track 6;
[0056] The hydraulic extrusion clamp 4 is hoisted on the first lifting device 702 through the lifting rope 8, so that the hydraulic extrusion clamp 4 can be lifted vertically while being longitudinally displaced; wherein, the first lifting device 702 can be a winch.
[0057] refer to Figure 6 , Figure 7 In the third embodiment, the implementation of the mechanical mechanism is basically the same as that of the first embodiment, except that:
[0058] The sliding assembly 7 includes a first sliding member 701 that is slidably matched with the first track 6, and a second track 703 that is arranged on the first sliding member 701 in a transverse direction;
[0059] The hydraulic extrusion clamp 4 is connected to the second rail 703 through the first connecting assembly 9, so that the hydraulic extrusion clamp 4 can be displaced in the longitudinal direction and in the transverse direction at the same time;
[0060] The first connecting component 9 may be a connecting block fixed on the second track 703, or a second sliding member slidably connected to the second track 703, and the hydraulic extrusion clamp 4 may be suspended on the first connecting component 9 by a suspension rope 8. With the extension or folding of the second track 703, or with the sliding of the first connecting component 9 on the second track 703, the lateral displacement of the hydraulic extrusion clamp 4 can be achieved.
[0061] In the specific implementation process, the second track 703 is a telescopic track structure or a folding track structure:
[0062] refer to Figure 1 , Figure 7 The second track 703 is a telescopic rail structure, and the second track 703 includes a fixed rail 7031 and a sliding rail 7032. The fixed rail 7031 is fixedly connected to the bottom of the first sliding member 701, and the sliding rail 7032 is arranged parallel to the fixed rail 7031 and is slidably connected to the fixed rail 7031 through a transverse sliding trolley 7033. The hydraulic extrusion clamp 4 is connected to the sliding rail 7032 through a first connecting assembly 9. As the sliding rail 7032 slides transversely on the fixed rail 7031, the hydraulic extrusion clamp 4 can be displaced in the transverse direction. It is worth noting that a coaxial telescopic rod can also be used as the second track 703 in application.
[0063] refer to Figure 8 , Fig. 9 The second track 703 is a foldable track structure, and at this time, the second track 703 includes a first track body 7034 and a second track body 7035. The first end of the first track body 7034 is hinged to the bottom of the first sliding member 701 through a first hinge 7036, and the second track body 7035 is hinged to the second end of the first track body 7034 through a second hinge 7037. The hydraulic extrusion clamp 4 is connected to the second track body 7035 through a first connecting component 9, that is, the second track 703 is foldable as a whole, and during the folding process of the second track 703, the hydraulic extrusion clamp 4 can be displaced in the horizontal and vertical directions.
[0064] refer to Fig.10 In the fourth embodiment, the implementation of the mechanical mechanism is substantially the same as that of the third embodiment, except that:
[0065] The first connecting component 9 is a second lifting device, or the first connecting component 9 is connected to a second lifting device 901;
[0066] The hydraulic extrusion clamp 4 is hoisted on the second hoisting device 901 through the hoisting rope 8, so that the hydraulic extrusion clamp 4 can be lifted vertically while being displaced horizontally and longitudinally.
[0067] refer to Fig.11In the fifth embodiment, the mechanical mechanism includes telescopic frames 10 arranged on both sides of the gantry system 1, and the telescopic frames 10 can be telescoped or slid in the lateral direction on the gantry system 1, specifically:
[0068] The hydraulic extrusion clamp 4 is connected to the telescopic frame 10 through a second connecting component. The second connecting component can directly adopt a connecting block, and then as the telescopic frame 10 is extended or slid on the gantry system 1, the hydraulic extrusion clamp 4 can be driven to move in the lateral direction.
[0069] In the sixth embodiment, the embodiment of the mechanical mechanism is substantially the same as that of the fifth embodiment, except that:
[0070] The second connection assembly is composed of a connection block and a third lifting device connected below the connection block, or the third lifting device is directly used as the second connection assembly;
[0071] The hydraulic extrusion clamp 4 is hoisted on the third hoisting device through the hoisting rope 8, so that the hydraulic extrusion clamp 4 can be lifted vertically while being displaced horizontally.
[0072] refer to Fig.12 In the seventh embodiment, the implementation of the mechanical mechanism is basically the same as that of the fifth embodiment, except that:
[0073] The second connecting component includes a second sliding member and at least one third track 11, the third track 11 is connected to the telescopic frame 10 in the longitudinal direction, the second sliding member is slidably connected to the third track 11, the hydraulic extrusion clamp 4 is connected to the second sliding member through the third connecting component, and the third connecting component can directly adopt a connecting block, and then with the extension or sliding of the telescopic frame 10 on the gantry system 1, and the sliding of the second sliding member on the third track, the hydraulic extrusion clamp 4 can be displaced in the longitudinal and lateral directions.
[0074] In the eighth embodiment, the implementation of the mechanical mechanism is basically the same as that of the seventh embodiment, except that:
[0075] The third connection component is composed of a connection block and a lifting device connected below the connection block, or the lifting device is directly used as the third connection component;
[0076] The hydraulic extrusion clamp 4 is hoisted on the hoisting device through the hoisting rope 8, so that the hydraulic extrusion clamp 4 can be lifted vertically while being able to achieve longitudinal and lateral displacement.
[0077] It is worth noting that the mechanical mechanism for realizing the longitudinal, transverse and / or vertical displacement of the hydraulic extrusion pliers 4 may also adopt other implementations, as long as it realizes the longitudinal, transverse and / or vertical displacement of the hydraulic extrusion pliers 4 .
[0078] In the specific implementation process, the hydraulic extrusion clamp 4 needs to cooperate with the hydraulic station 12 and the hydraulic system accessories 13 to work, that is, Fig.13 As shown. In this embodiment, the hydraulic extrusion clamp 4 located on one side of the gantry system 1 uses a set of hydraulic stations, and the hydraulic extrusion clamp 4 located on the other side of the gantry system 1 uses another set of hydraulic stations. Preferably, the hydraulic extrusion clamps 4 located on both sides of the gantry system 1 use a set of hydraulic stations together, that is, the steel sleeves on both sides of the gantry system 1 can be docked at the same time through a set of hydraulic stations, thereby saving time and resources. As for the specific implementation of the hydraulic station, the liquid system and the hydraulic extrusion clamp 4, they are conventional technical means in the field, so they will not be described in detail in this embodiment.
[0079] The above description is only a preferred embodiment of the utility model, and does not limit the patent scope of the utility model. All equivalent structural changes made by using the contents of the utility model specification and drawings under the utility model concept, or directly / indirectly used in other related technical fields are included in the patent protection scope of the utility model.
Claims
1. A trolley capable of butt-jointing steel sleeves, comprising a gantry system, characterized in that: At least one hydraulic extrusion clamp is provided on both sides of the gantry system; The hydraulic extrusion clamp has a travel along the longitudinal, transverse and / or vertical displacement on the gantry system, wherein the longitudinal direction is the length direction of the gantry system, the transverse direction is the width direction of the gantry system, and the vertical direction is the height direction of the gantry system; At least one first track arranged in the longitudinal direction is respectively provided on both sides of the gantry system; the hydraulic extrusion pliers are connected to the first track through a sliding assembly to achieve the displacement of the hydraulic extrusion pliers in the longitudinal direction; or Telescopic frames that can be extended or slid in the lateral direction are respectively provided on both sides of the gantry system; the hydraulic extrusion pliers are connected to the telescopic frames through a second connecting component to achieve lateral displacement of the hydraulic extrusion pliers.
2. The trolley capable of butt-jointing steel bar sleeves according to claim 1, characterized in that: The sliding assembly comprises a first sliding member slidably matched with the first track, and a second track arranged on the first sliding member in a transverse direction; The hydraulic extrusion pliers are connected to the second rail via a first connection assembly to achieve lateral displacement of the hydraulic extrusion pliers.
3. The trolley capable of butt-jointing steel bar sleeves according to claim 2, characterized in that: The second track is a telescopic track structure or a folding track structure.
4. The trolley capable of butt-jointing steel bar sleeves according to claim 3 is characterized in that: The first connecting component is a lifting device, or the first connecting component is connected to a lifting device; The first connecting assembly is fixedly matched or slidably matched with the second track, and the hydraulic extrusion pliers are hoisted on the hoisting device through a hoisting rope to achieve vertical displacement of the hydraulic extrusion pliers.
5. The trolley capable of butting steel bar sleeves according to claim 1 is characterized in that: The second connecting assembly includes a second sliding member and at least one third track; The third track is connected to the telescopic frame in the longitudinal direction, the second sliding member is slidably connected to the third track, and the hydraulic extrusion clamp is connected to the second sliding member through a third connecting assembly to achieve longitudinal displacement of the hydraulic extrusion clamp.
6. The trolley capable of butting steel bar sleeves according to claim 5, characterized in that: The third connection assembly is a lifting device, or the third connection assembly is connected to a lifting device; The hydraulic extrusion pliers are hoisted on the hoisting device via a hoisting rope to achieve vertical displacement of the hydraulic extrusion pliers.
7. The trolley capable of butt-jointing steel bar sleeves according to any one of claims 1 to 6, characterized in that: The hydraulic extrusion pliers located on both sides of the gantry system share a set of hydraulic stations.
8. The trolley capable of butt-jointing steel bar sleeves according to any one of claims 1 to 6, characterized in that: The hydraulic pressing pliers located at one side of the gantry system use one set of hydraulic stations, and the hydraulic pressing pliers located at the other side of the gantry system use another set of hydraulic stations.