Rapid typesetting equipment for solar cell panel

By designing a rapid solar panel layout device including a turntable and vacuum suction cup, the problem of low manual arrangement efficiency during solar panel installation is solved, automatic arrangement is realized, and work efficiency is improved.

CN222621512UActive Publication Date: 2025-03-14ZHEJIANG PUJIANG YUHENG HARDWARE PROD CO LTD
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Patent Information

Application Number
CN202420676917.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-03
Publication Date
2025-03-14
Estimated Expiration
2034-04-03

AI Technical Summary

Technical Problem

During the installation of solar panels, it is necessary to manually arrange the panel modules one by one, resulting in inefficiency and lack of automation solutions.

Method used

A solar panel rapid layout device is designed, including a base, a turntable and a storage frame. Using the rotation of the turntable and the adsorption function of the vacuum suction cup, the panel modules in the storage frame are automatically arranged one by one on the installation carrier.

Benefits of technology

By automatically arranging the panel modules, the work efficiency is significantly improved, the need for manual operation is reduced, and the panel is quickly installed.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of solar cell panel installation, in particular to rapid typesetting equipment for solar cell panels. According to the technical scheme, the device comprises a base, a rotating disc and a material storage frame, a conveying frame is fixed to the upper end of the base, a conveying belt is installed in the conveying frame, a controller is fixed to the outer side of the conveying frame, a pair of fixing frames is fixed to the middle of the conveying frame, and the rotating disc is rotationally connected between the conveying frame; a stepping motor for driving the rotary disc to rotate is fixed to the outer side of the fixing frame, a set of air cylinders are fixed to the outer side of the rotary disc, the output ends of the air cylinders are fixed to the vacuum suction cups, an outer support is fixed to the outer side of the fixing frame, and the material storage frame is fixed to the outer support and located over the rotary disc. The solar panel modules in the storage frame can be arranged on the mounting carrier one by one by utilizing rotation of the turntable and adsorption feeding of the vacuum chuck, the operation is simple, manual arrangement is not needed, and the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of solar panel installation, in particular to a solar panel rapid typesetting device. Background Art

[0002] A solar panel is a device that converts light energy into electrical energy. It is usually composed of multiple solar cells. Solar panels convert sunlight into direct current electricity through the photovoltaic effect for power supply, charging or energy storage.

[0003] During the installation of solar panels, multiple solar panel modules need to be arranged in parallel, and then fixed in series in sequence to form an overall structure. During the production process, automatic arrangement can be achieved to avoid the reduction in work efficiency caused by manual arrangement one by one. Therefore, it is necessary to design an installation device that can perform rapid arrangement to improve the production efficiency of solar panels. Utility Model Content

[0004] The utility model aims to provide a solar panel rapid typesetting device in view of the problems existing in the background technology.

[0005] The technical solution of the utility model is as follows: a solar panel rapid typesetting device comprises a base, a turntable and a material storage frame, a conveying frame is fixed on the upper end of the base, a conveying belt is installed in the conveying frame, a controller is fixed on the outside of the conveying frame, a pair of fixed frames are fixed at the middle position of the conveying frame, the turntable is rotatably connected between the conveying frames, a stepping motor for driving the turntable to rotate is fixed on the outside of the fixed frame, a group of cylinders are fixed on the outside of the turntable, and the output end of the cylinder is fixed on the vacuum suction cup, an outer bracket is fixed on the outside of the fixed frame, the material storage frame is fixed on the outer bracket and is located directly above the turntable, and a pair of clamps are installed in the material storage frame and below the outer frame.

[0006] Preferably, telescopic cylinders are fixed on the side walls of the material storage frame and aligned with the four corners of the clamping plate, and the adjacent side of the clamping plate is aligned with the inner side wall of the material storage frame.

[0007] Preferably, a non-slip rubber pad is fixed on one side of the clamping plates to increase the stability of the support and reduce damage to the corners of the battery module.

[0008] Preferably, a feeding sensor is fixed inside the material storage frame and above the clamping plate to monitor the stock in the material storage box so that material can be fed in time.

[0009] Preferably, an observation hole is provided on the fixed frame and at a position aligned above the conveyor belt, and a discharge sensor is fixed in the observation hole.

[0010] Preferably, the front side of the material storage frame is an open structure, and a cover plate is connected to the opening, and a buckle is installed between the upper end of the cover plate and the material storage frame to facilitate loading of materials into the material storage frame.

[0011] Compared with the prior art, the utility model has the following beneficial technical effects: by utilizing the rotation of the turntable and the adsorption and loading of the vacuum suction cup, the battery panel modules in the storage frame can be arranged one by one on the mounting carrier, the operation is simple, no manual arrangement is required, and the work efficiency is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 This is a schematic diagram of the front cutaway structure of the utility model;

[0013] Figure 2 This is a schematic diagram of the combined structure of the cylinder and the vacuum suction cup of the utility model;

[0014] Figure 3 This is a schematic diagram of the appearance structure of the material storage frame of the utility model;

[0015] Figure 4 For this utility model Figure 1 Enlarged structural diagram at A in the middle.

[0016] Figure numerals: 1. base; 11. conveying frame; 21. conveyor belt; 22. controller; 3. fixing frame; 31. observation hole; 32. unloading sensor; 33. turntable; 34. cylinder; 35. vacuum suction cup; 36. stepping motor; 4. outer bracket; 5. material storage frame; 51. clamping plate; 52. telescopic cylinder; 53. anti-slip rubber pad; 54. loading sensor; 55. cover plate; 56. buckle. DETAILED DESCRIPTION

[0017] The technical solution of the utility model is further described below in conjunction with the accompanying drawings and specific embodiments.

[0018] Example

[0019] like Figure 1-4As shown, a solar panel rapid typesetting device proposed by the utility model comprises a base 1, a turntable 33 and a material storage frame 5, a conveying frame 11 is fixed on the upper end of the base 1, a conveying belt 21 is installed in the conveying frame 11, a controller 22 is fixed on the outside of the conveying frame 11, a pair of fixed frames 3 are fixed at the middle position of the conveying frame 11, the turntable 33 is rotatably connected between the conveying frames 11, a stepping motor 36 for driving the turntable 33 to rotate is fixed on the outside of the fixed frame 3, a group of cylinders 34 are fixed on the outside of the turntable 33, and the output end of the cylinder 34 is fixed on the vacuum suction cup 35, an outer bracket 4 is fixed on the outside of the fixed frame 3, the material storage frame 5 is fixed on the outer bracket 4 and is located directly above the turntable 33, a pair of clamping plates 51 are installed in the material storage frame 5 and below the outer frame, an observation hole 31 is opened on the fixed frame 3 and at a position aligned above the conveying belt 21, and a discharge sensor 32 is fixed in the observation hole 31.

[0020] A telescopic cylinder 52 is fixed on the side wall of the material storage frame 5 and aligned with the four corners of the clamp plate 51. The side of the clamp plate 51 that is close to it is aligned with the inner wall of the material storage frame 5. A non-slip rubber pad 53 is fixed on the side of the clamp plate 51 that is close to it. A loading sensor 54 is fixed inside the material storage frame 5 and above the clamp plate 51. The front side of the material storage frame 5 is an open structure, and a cover plate 55 is connected to the opening. A buckle 56 is installed between the upper end of the cover plate 55 and the material storage frame 5.

[0021] In this embodiment, the entire device is first connected to an external power supply, and then the solar panel modules are stacked and placed in the storage frame 5, and the cover 55 is closed. At the same time, the installation carrier with the solar cell modules is placed on the conveyor belt 21, and the conveyor belt 21 is used to move it to the bottom of the turntable 33. At this time, the vacuum suction cup 35 above is used to adsorb the battery module in the storage frame 5, and then the turntable 33 is rotated to move it to the bottom and arrange it on the installation carrier. During this process, when the battery module is adsorbed, the cylinder 34 is used to extend the vacuum suction cup 35 so that it is against the battery module at the bottom, and then the clamp 51 is released, and then the entire battery module is driven. When it moves downward and the clamping plate 51 cannot clamp the lowest battery module, the clamping plate 51 will be tightened again, so that the lowest battery module continues to fall with the vacuum suction cup 35, while the battery modules in the material storage frame 5 will not fall, thereby achieving the purpose of loading one by one, and there will be no obstruction during the rotation process. At the same time, the installation carrier gradually moves forward, and the battery modules can be arranged one by one on the installation carrier. The operation is simple and convenient. During the installation process, the loading sensor 54 can be used to monitor whether the battery modules in the material storage frame 5 are sufficient, so as to replenish them in time. The unloading sensor 32 can monitor whether there are battery modules adsorbed on the lowest vacuum suction cup 35 to avoid omissions.

[0022] The above-mentioned specific embodiments are only several preferred embodiments of the present invention. Based on the technical solution of the present invention and the relevant inspiration of the above-mentioned embodiments, those skilled in the art can make various alternative improvements and combinations to the above-mentioned specific embodiments.

Claims

1. A solar panel rapid typesetting device, comprising a base (1), a rotating disk (33) and a material storage frame (5), characterized in that: A conveying frame (11) is fixed at the upper end of the base (1), a conveying belt (21) is installed in the conveying frame (11), a controller (22) is fixed on the outside of the conveying frame (11), a pair of fixed frames (3) are fixed in the middle of the conveying frame (11), the turntable (33) is rotatably connected between the conveying frames (11), a stepping motor (36) for driving the turntable (33) to rotate is fixed on the outside of the fixed frame (3), a group of cylinders (34) are fixed on the outside of the turntable (33), and the output end of the cylinder (34) is fixed on the vacuum suction cup (35), an outer bracket (4) is fixed on the outside of the fixed frame (3), the material storage frame (5) is fixed on the outer bracket (4) and is located directly above the turntable (33), and a pair of clamping plates (51) are installed in the material storage frame (5) and below the outer frame.

2. A solar panel rapid typesetting device according to claim 1, characterized in that: A telescopic cylinder (52) is fixed on the side wall of the material storage frame (5) and aligned with the four corners of the clamping plate (51), and the side of the clamping plate (51) that is close to the material storage frame (5) is aligned with the inner side wall.

3. The solar panel rapid typesetting device according to claim 1, characterized in that: An anti-skid rubber pad (53) is fixed on one side of the clamping plate (51).

4. The solar panel rapid typesetting device according to claim 1, characterized in that: A loading sensor (54) is fixed inside the material storage frame (5) and above the clamping plate (51).

5. The solar panel rapid typesetting device according to claim 1, characterized in that: An observation hole (31) is provided on the fixed frame (3) and is located at a position aligned above the conveyor belt (21), and a discharge sensor (32) is fixed in the observation hole (31).

6. The solar panel rapid typesetting device according to claim 1, characterized in that: The front side of the material storage frame (5) is an open structure, and a cover plate (55) is connected to the opening. A buckle (56) is installed between the upper end of the cover plate (55) and the material storage frame (5).