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Preparation method of gcr15 bearing steel large ring blank with special-shaped section

A special-shaped section, bearing steel technology, applied in the field of ring-shaped forgings, can solve problems such as heavy weight, reduce the forming pressure, control the flow direction, and ensure the forming size.

Active Publication Date: 2016-02-10
GUIZHOU ANDA AVIATION FORGING
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This process is used to make blanks. After the mold is closed, the mold is completely closed. When producing large and heavy rings, such as large ring blanks with special-shaped cross-sections made of GCr15 bearing steel, the weight of the forgings is relatively large, reaching 1.5 tons. To 2 tons or even higher, the maximum value of the instantaneous pressure of mold closing has reached more than 100MN (equivalent to a pressure of 10,000 tons), but there are very few domestic manufacturers with tens of thousands of tons of forging equipment, and most manufacturers are unable to produce such large and heavy-duty forging equipment. Shaped ring forgings

Method used

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  • Preparation method of gcr15 bearing steel large ring blank with special-shaped section
  • Preparation method of gcr15 bearing steel large ring blank with special-shaped section
  • Preparation method of gcr15 bearing steel large ring blank with special-shaped section

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Embodiment Construction

[0022] To implement the preparation method of the GCr15 bearing steel large-scale special-shaped cross-section ring billet described in the present invention, it is necessary to provide equipment such as forging presses, ring rolling mills, and high-temperature electric furnaces. The specific implementation of the method will be described in detail below by taking a large ring forging with a special-shaped cross-section whose material grade is GCr15 alloy in my country as an example.

[0023] The process steps of the preparation method of the alloy large-scale special-shaped cross-section ring billet are as follows:

[0024] Step 1: Unloading. According to certain specifications, the raw material is GCr15 alloy, and its main chemical element content (weight percentage) is: C content 0.95% ~ 1.05%, Si content 0.40% ~ 0.65%, Mn content 0.90% ~ 1.20%, containing S content ≤ 0.020%, P content ≤ 0.027%, Cr content 1.30% ~ 1.65%, Ni content ≤ 0.30%, Cu content ≤ 0.25%, and the bala...

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Abstract

The invention discloses a preparing method of a GCr15 bearing steel large-scale special-shaped cross section annular blank. The preparing method comprises the steps that a GCr15 alloy bar is heated to be 1280+ / -20 DEG C in a certain heating mode, and is then subjected to upsetting, punching and rolling to become a rectangular cross section annular blank; then, the rectangular cross section annular blank is expanded into a primary special-shaped cross section annular blank at the pressure of 26 to 32MN; next, the primary special-shaped cross section annular blank is expanded into a secondary special-shaped cross section annular blank at the pressure of 24 to 28MN; then, the upper end of the secondary special-shaped cross section annular blank higher than a loose tooling is subjected to free upsetting to be flush with the loose tooling at the pressure of 12 to 16MN, and the final special-shaped cross section annular blank is obtained. The method has the advantages that the forming pressure required by the blank manufacturing can be effectively reduced, meanwhile, the flow direction of process excess materials can be effectively controlled, and the forming dimension of an intermediate blank is ensured. The method is applicable to the preparation of the intermediate blank of a large-scale special-shaped cross section annular blank element.

Description

technical field [0001] The invention relates to a blank-making method for a ring forging, in particular to a method for preparing a GCr15 bearing steel large-scale special-shaped cross-section ring blank. Background technique [0002] The ring rolling technology of ring forgings is an advanced forging technology, which is becoming more and more mature, and the size of ring forgings is getting bigger and bigger, and the shape is becoming more and more complex. In order to obtain a ring forging with qualified shape and size and excellent performance, the key is to make a reasonable intermediate blank. [0003] The Chinese invention patent specification CN101020284A (application number: 200710077667.1) published on August 22, 2007 discloses a method for making a high-temperature alloy large-scale special-shaped cross-section ring blank. The blank-making process adopted in this patent is: upsetting and punching on a forging press , rolled into a rectangular ring blank on a ring...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23P15/00B21J5/06B21J1/06
Inventor 谢永富邹伟苏海朱灵华邓远翔吴超陈祖祥王斌
Owner GUIZHOU ANDA AVIATION FORGING
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