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3051 results about "Electric furnaces" patented technology

CrMnTi narrow hardenability strip pinion steels and method of manufacture

InactiveCN101289731AGuaranteed narrow hardenability band requirementsTemperature control deviceMetal rolling arrangementsChemical compositionPinion
The invention relates to CrMnTi narrow-hardenability gear steel and a method for manufacturing the same, belonging to the gear steel material and the production process thereof technical field. The chemical composition in percentage by weight of the gear steel is: 0.13-0.23 percent of C, 0.17-0.30 percent of Si, 0.80-1.25 percent of Mn, 0.04-0.10 percent of Ti, 0.90-1.35 percent of Cr, less than or equal to 0.20 percent of Cu, less than or equal to 0.050 percent of S, less than or equal to 0.030 percent of P, less than or equal to 0.05 percent of Mo, less than or equal to 0.25 percent of Ni, [O] less than or equal to 20x10<-6>, [H] less than or equal to 2.5x10<-6>, and the balance being Fe and inevitable impurities. The manufacturing method comprises the following process steps of smelting, continuous casting, rolling and hot rolling, wherein in the step of continuous casting, the superheat degree of a tundish is controlled between 10 and 30 DEG C, and the casting speed is between 0.50 and 0.85 m / min; in the step of rolling, the heating temperature is between 1130 and 1280 DEG C, the start rolling temperature is more than or equal to 1100 DEG C, and the finish rolling temperature is between 850 and 980 DEG C. The gear steel and round steel in the specification between phi 30 and 160 mm can be produced by adopting the manufacturing method. By adopting narrow-composition steel grade design, electric furnace burden structure optimization, electric furnace end point control, grain-refining and banded structure control and other reasonable technological measures, the method effectively realizes hardenability narrowing and other objectives.
Owner:SHANDONG IRON & STEEL CO LTD

Electric locomotive pantograph copper-soaking carbon contact strip producing method

The invention discloses an electric locomotive pantograph copper-impregnated carbon contact strip producing method. The method comprises the steps that 1, pitch coke powder, graphite powder, siliconized graphite powder and high temperature pitch are mixed according to the proportion to be ground into powder; the mixed powder is prepressed into a stage stock column, and then the stage stock column is solidified and squeezed to be molded and roasted, so that a composite carbon contact strip is obtained; 2, the composite carbon contact strip is cleaned and dried, then is cooled and placed into a graphite crucible, and is placed in an electric furnace at temperature of 1300-1400 DEG C to be preheated; copper liquid is poured into the crucible to soak the composite carbon contact strip, then the crucible is placed in an oil press cover, nitrogen is led in, heat preservation is kept for 3-5 min under the specific intensity of pressure, and finally cooling is carried after pressure releasing. According to the electric locomotive pantograph copper-impregnated carbon contact strip producing method, the electroconductibility of the copper-impregnated carbon contact strip is improved, the electrical resistivity is lowered, the mechanical strength of the carbon contact strip and copper impregnated angle can be increased, then the carbon contact strip abrasive resistance and self-lubrication are improved, the copper-impregnated carbon contact strip is more resistant to abrasion, main line damage and block dropping are avoided, the shock resistance is high, and the service life of the copper-impregnated carbon contact strip is prolonged.
Owner:SICHUAN UNIVERSITY OF SCIENCE AND ENGINEERING

Strength determination method and device for reacted blast furnace coke

The invention discloses a strength determination method for reacted blast furnace coke, which comprises the following steps of: (1) placing a coke sample in a reactor; (2) putting the reactor in an electric heating furnace; (3) inserting a temperature thermocouple into the coke in the reactor;(4) putting an electronic balance on a lifting table and connecting the electronic balance and the reactor through a chain; (5) regulating the electric furnace to heat through a temperature controller and introducing nitrogen when the temperature in the center of a material layer reaches 400 DEG C; (6) introducing carbon dioxide gas when the temperature in the center of the material layer reaches 780 DEG C; (7) cutting the nitrogen and introducing prepared mixed gas when the temperature in the centerof the material layer reaches a certain value, maintaining the temperature of the heating furnace, and when the loss ratio of the coke samples reaches the required value continuously introducing the carbon dioxide gas or the mixed gas, introducing the nitrogen and cooling after the carbon dioxide gas or the mixed gas reaches the specified dissolve loss quantity; and (8) stopping introducing the nitrogen and cooling naturally when below 100 DEG C. The invention more truly reflects the actual conditions of the coke in a blast furnace, and the prediction of the thermal properties of the coke is more accurate.
Owner:BAOSHAN IRON & STEEL CO LTD

Duplex stainless steel and manufacturing method thereof

The invention relates to duplex stainless steel. The duplex stainless steel comprises the following chemical components in percent by weight: 0.01-0.08% of C, 0.2-1.0% of Si, 1.5-3.5% of Mn, 19.0-21.0% of Cr, 1.2-2.8% of Ni, 0.08-0.18% of N, less than or equal to 0.5% of Mo, less than or equal to 1.0% of W, less than or equal to 1.0% of Cu and the balance of Fe and inevitable impurities; PREN (Pitting Resistance Equivalent Number) is 20-24, the martensitic temperature Md formed by strain induction is 60-130 DEG C. A manufacturing method comprises the following steps of: selecting vacuum induction smelting in an electric furnace, argon oxygen decarburization (AOD) or electric furnace, argon oxygen decarburization (AOD), external refining and LF (Ladle Furnace) smelting; carrying out die casting or continuous casting on molten steel, controlling the superheat degree to be 20-50 DEG C in die casting, matching with fast cooling, preventing nitrogen from escaping, and controlling the overheat degree to be 20-50 DEG C and the plate blank casting speed to be 0.8-2m/min; and putting a die-casting blank or a continuous casting blank into a heating furnace for heating to 1100-1250 DEG C, preserving the heat for 0.5-1.5 hours, processing the die-casting blank or the continuous casting blank on a forging production line or a hot-rolling mill group to the needed thickness, then carrying out annealing at the speed of 0.5-2.5min/mm and the temperature of 1030-1150 DEG C. The obtained duplex stainless steel has excellent corrosion resistance and TRIP effect.
Owner:BAOSTEEL DESHENG STAINLESS STEEL

High-boron high-speed steel roller material and smelting process thereof

The invention provides a high-boron high-speed steel roller material and a smelting process thereof. The smelting process of the high-boron high-speed steel roller material comprises the following steps: firstly, adopting Q235 waste steel, ferrotungsten, ferromolybdenum, ferrovanadium, high carbon ferro-chrome, metal copper, metal aluminum, calcium-silicon alloy, rare earth ferrosilicon magnesium alloy, ferrocolumbium, ferroboron, ferrosilicon, vanadium-nitrogen alloy, zirconium ferrosilicon and ferrotitanium as materials for smelting low-alloy high-speed molten steel in an electric furnace; then, adding the ferrovanadium and part of ferroboron to carry out alloying in a discharging process; finally, adding part of ferroboron and composite modificator in a casting ladle, adding the vanadium-nitrogen alloy, the zirconium ferrosilicon, the ferrosilicon and part of ferroboron in the casting process. The obtained casting piece has a little alloy elements, excellent abrasive resistance and good thermal fatigue resistance. When the high-boron high-speed steel roller material is used as a roller, the service life is prolonged by more than six times relative to a high nickel-chrome infinite cast-iron roller, and prolonged by 20% relative to a high-vanadium high-speed steel roller. Moreover, the roller is safe to use and reliable.
Owner:YUNNAN HEAVY EQUIP MFG GRP

Non-molybdenum non-nickel middle chrome wear resistant steel casting and heat treatment method thereof

The invention belongs to the technical field of metal wear-resistant materials and particularly relates to a wear-resistant casting steel part which is free of molybdenum-nickel and medium-chromium and a heat treatment method thereof. The wear-resistant casting steel part which is free of molybdenum-nickel and medium-chromium comprises the components of the following mass percentages: 0.35 to 0.65 wt percent of C, 5.0 to 7.0 wt percent of Cr, 0.003 to 0.006 wt percent of B, 0.2 to 0.5 wt percent of Si, 0.8 to 1.0 wt percent of Mn, 0.03 to 0.08 wt percent of Y, 0.05 to 0.15 wt percent of Ti, 0.04 to 0.08 wt percent of V, 0.02 to 0.05 wt percent of N, less than 0.04 wt percent of S, less than 0.05 wt percent of P and the balance of ferrite. The wear-resistant casting steel part which is free of molybdenum-nickel and medium-chromium can be manufactured by an electric furnace using a sand casting. The invention carries out step quenching by using two types of quenching oils with different temperatures, thus leading to depth of more than 60mm of the quenching full hardening layer of the cast steel, high hardness, good uniformity of the hardness, and no cracks in the heat treatment. The casting steel is free of expensive alloying elements such as molybdenum or nickel, raw materials resource is rich, the manufacture cost is low and economic benefit is good.
Owner:SHENZHEN UNIV

Phenolic resin containing nano-carbon powder, nano-carbon modified low carbon magnesium carbon brick and production method thereof

The invention relates to a low-carbon MgO-C brick containing modified phenolic resin and nanocarbon which are produced by nano carbon powder and a preparation method thereof. Phenolic resin bonding agent containing nano carbon powder is produced by ohenol, formaldehyde, a dispersant and nano carbon powder; the low-carbon MgO-C brick is produced by adopting fused magnesite, graphite, phenolic resin and an antioxidant as raw materials. The ultrasonic dispersion method adopted by the invention replaces partial graphite with the nano carbon powder and leads the nano carbon powder into the low-carbon MgO-C brick, thus obviously improving the anti-erosion ability and the oxidation resistance of the MgO-C brick. The brick has comparatively low thermal expansion coefficient, low thermal conductivity, low oxidative mass loss and thinner decarburized layer; a slag resistance experiment under conditions of 1600 DEG C, 3h heat preservation and carbon sequestration shows that erosion and osmosis phenomenon of the brick are not obvious, thereby being applicable to sites of converters, electric furnaces and ladle working linings, external scouring of furnaces, key components for continuous castings and refractories for blast furnace ironmaking etc., thus having comparatively large application range.
Owner:ZHENGZHOU UNIV +1

Preparation technology of TC17 titanium alloy wire

ActiveCN102451862ASolve the problem that cannot meet the current requirements of titanium alloy wire for aerospaceWire rodTitanium alloy
The invention discloses a preparation technology of a TC17 titanium alloy wire. The preparation technology is characterized by comprising the following steps of: rolling the TC17 titanium alloy into a disk with specification of (Phi)12mm; performing three times of grinding on the (Phi)12mm disk; after the grinding and when the total working rate reaches 30%, performing heat treatment and stress relief annealing in an electric furnace or a vacuum furnace; when the diameter of the wire is greater than or equal to (Phi)10mm, controlling the stretching temperature at 780+/20 DEG C; when the diameter of the wire is less than (Phi)10mm, controlling the stretching temperature at 730+/-20 DEG C; repeatedly performing annealing-stretching-grinding-annealing of the wire after the heat treatment until the diameter of the wire is greater than or equal to (Phi)5.5mm, and performing vacuum heat treatment; before obtaining the finished product and after performing the vacuum heat treatment, removing the lubricant and scale impurity layer on the material surface by use of a round-blade mould with 0-5 degrees of internal and external taper angles according to the diameter of the finished product, stretching to obtain a bright wire with diameter of less than or equal to (Phi)5.0mm, and checking the finished product; and if the finished product is qualified, delivering as the finished product. The preparation technology disclosed by the invention makes up for the shortcoming that the TC17 titanium alloy wire cannot be produced domestically.
Owner:SHENYANG HANRUIDA TITANIUM

Smelting process of Cr-Mn series spring steel

ActiveCN104745765AImprove liquiditySolve the problem of high alkalinity slag and difficult adsorption and inclusionElectric furnaceProcess efficiency improvementNon-metallic inclusionsSmelting process
The invention belongs to the field of metallurgy and discloses a smelting process of Cr-Mn series spring steel. The smelting process of Cr-Mn series spring steel comprises the following steps: (1) by taking a low-sulfur molten iron and a high-quality steel scrap as the electric furnace smelting iron and steel materials, controlling the electric furnace end point carbon content to greater than 0.15%; (2) adding active lime and composite refining slag in the electric furnace tapping process, and adding calcium carbide to perform pre-deoxidation in the tapping process; (3) feeding an Al line in an argon station before LF refining; (4) producing high basicity white slag in the refining earlier stage and controlling the basicity of slag in the refining middle and later stages to 1.5-2.5; (5) controlling the ultimate vacuum front argon flow to 15-25 L/min and controlling the ultimate vacuum late argon flow to 30-45 L/min; (6) adding a granular alkaline covering agent and a carbonized rice hull to perform double protection by VD emptying; and (7) stabilizing the speed of continuous casting to 0.8-0.9 m/min, and controlling the degree of superheat to 20-30 DEG C. By adopting the process, the non-metallic inclusion content in the molten steel is reduced.
Owner:ZENITH STEEL GROUP CORP +1

Method for preparing magnesium and aluminum dissimilar metal clad plate

InactiveCN101518848AEliminate hot brittlenessImprove Diffusion QualityArc welding apparatusNon-electric welding apparatusCrack freeUltimate tensile strength
The invention discloses a method for preparing a magnesium and aluminum dissimilar metal clad plate. The method comprises the following steps: the removing of oxidization films on the surfaces of a magnesium plate material and an aluminum plate material, the stacking of the magnesium plate material and the aluminum plate material together, the continuous firm welding of four sides by a pulsed tungsten argon arc welding method, the placement of a magnesium and aluminum superposition piece in a tank-type electric furnace after four-side welding, the pressing of the superposition piece, the heating of the magnesium and aluminum superposition piece at a temperature of between 460 and 520 DEG C, the implementation of diffusive connection and other steps. The method does not need to adopt vacuum heating equipment with high price, has low connection temperature, can obtain the magnesium-aluminum diffusive welding clad plate of a crack-free brittleness-free compound in a common tank-type electric heating furnace; and the shearing strength of a connecting interface is between 22 and 30 MPa (reaching 50 percent of the shearing strength of a mother aluminum material) and can meet the using requirement of the magnesium and aluminum dissimilar clad plate.
Owner:SHANDONG UNIV

Method for recovering valuable metals by cooperatively disposing copper-nickel-cobalt smelting slag and gypsum slag

InactiveCN104404259AEfficient enrichment and recoveryAvoid pollutionCement productionProcess efficiency improvementSlagLiquid copper
The invention provides a method for recovering valuable metals by cooperatively disposing copper-nickel-cobalt smelting slag and gypsum slag. The method comprises: firstly adding solid or liquid copper-nickel-cobalt smelting slag into a slag-cleaning electric furnace, powering on for heating and constantly keeping a certain temperature scope, taking nitrogen as a carrier and spraying a reducing agent, the gypsum slag and a flux into the slag-cleaning electric furnace, so as to product a metal sulfonium phase and cleaned furnace slag through a reduction sulfuration reaction; and keeping warm, standing, sending the metal sulfonium phase to a fire-process blowing system through a siphon port for further recovering valuable metals, discharging the cleaned furnace slag from a slag discharge port and directly performing water quenching, so as to obtain the water-quenched slag which is applicable as a raw material for producing cement. By cooperatively disposing the copper-nickel-cobalt smelting slag and the industrial byproduct gypsum slag, efficient enriching recovery of copper, nickel, cobalt, gold, silver and other valuable metals in the smelting slag is realized, also an effective comprehensive utilization approach is provided for gypsum slag, and environmental pollution is avoided.
Owner:CENT SOUTH UNIV

Precipitation-hardened stainless steel for cutting tool and manufacturing method of precipitation-hardened stainless steel

The invention discloses a precipitation-hardened stainless steel for a surgical instrument with excellent corrosion resistance and mechanical performance and a manufacturing method of the precipitation-hardened stainless steel. The indexes of the hardness, the toughness, the corrosion resistance, the mold resistance and the like of the precipitation-hardened stainless steel are all superior to martensitic stainless steel of the same kind. The precipitation-hardened stainless steel comprises the following components of, by weight, 0.005-0.08% of C, less than or equal to 0.05% of N, less than orequal to 1.0% of Si, 0.5-2.5% of Mn, less than or equal to 0.04% of P, less than or equal to 0.01% of S, 11.0-13.0% of Cr, 8.0-10.0% of Ni, greater than or equal to 0.03% and less than or equal to 0.10% of the sum of C and N, 2.0-5.0% of Mo, 1.0-4.0% of Cu, 0.5-2.0% of Ti, 0.15-1.5% of Al, less than or equal to (5*10<-4>)% of the product of Ti and N and the balance unavoidable impurities and Fe.The preparation method comprises the steps that (1) the set components are subjected to alloy smelting by adopting an electric furnace and an external refining mode, so that a steel ingot is formed; (2) the steel ingot is forged to be a steel slab after scalping is conducted, the heating temperature of the forging process is 1050-1250 DEG C, the heating time is 2-5 hours, and the finish forging temperature is 900-980 DEG C; (3) the steel slab is subjected to hot rolling by using a hot rolling machine, so that a hot rolled steel plate or steel belt is prepared, the hot rolling heating temperature is 1000-1200 DEG C, the heat preservation time is 2-5 hours, and the finish rolling temperature is 850-930 DEG C; (4) high-temperature solution treatment is conducted on the steel plate by adoptingsolid solution annealing furnace equipment, the solid solution temperature is 1000-1200 DEG C, the solid solution heat preservation time is 15-30 min, and a cooling mode is water cooling; and (5) aging treatment is conducted on the steel plate which is subjected to solid solution by adopting a heat treatment technology scheme at the temperature of 300-650 DEG C, the aging time is 2-8 hours, and the cooling mode is air cooling after ageing is conducted.
Owner:上海落日新材料科技有限公司 +1

Method for producing Mo-free low-Nb X80 pipeline steel hot rolled steel plate

ActiveCN101857945ASimple ingredientsSimplify the steelmaking processTemperature control deviceSheet steelHeating temperature
The invention relates to a method for producing an Mo-free low-Nb X80 pipeline steel hot rolled steel plate. The method comprises the following steps of: preparing raw materials in a ratio; smelting the raw materials by using a converter or an electric furnace; refining the smelted raw materials out of the furnace; casting the refined raw materials; reheating a plate blank; and performing controlled rolling and controlled cooling. The method is characterized in that: the heating temperature of the plate blank is of between 1,100 and 1,250 DEG C; the starting temperature of the controlled rolling in a recrystallization zone is of between 1,080 and 1,200 DEG C; the final temperature of the controlled rolling in the recrystallization zone is of between 950 and 1,080 DEG C; the starting temperature of the controlled rolling in a non-recrystallization zone is of between 860 and 950 DEG C; the compression ratio of the controlled rolling in the non-recrystallization zone is more than or equal to 75 percent; the final rolling temperature is of between 730 and 860 DEG C; the final cooling temperature is of between 300 and 550 DEG C; the cooling rate is of between 10 and 35 DEG C/s; produced steel has acicular ferrite and bainite structures and meets the requirement of API SPEC 5L on the performance of X90 pipeline steel; and production-manufacturing is low.
Owner:BC P INC CHINA NAT PETROLEUM CORP +1
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