Patents
Literature
Patsnap Copilot is an intelligent assistant for R&D personnel, combined with Patent DNA, to facilitate innovative research.
Patsnap Copilot

80results about How to "Increased reduction in area" patented technology

Manufacturing technology and device for improved forged steel roller neck high nickel chrome molybdenum alloy cast composite roller

ActiveCN105401059AEasy feedingOvercome the defect of prone to tissue segregationFurnace typesProcess efficiency improvementManufacturing technologyFerrosilicon
The invention discloses a manufacturing technology and device for an improved forged steel roller neck high nickel chrome molybdenum alloy cast composite roller. The roller comprises, by mass percent, 3.0%-3.6% of C, 0.60%-1.20% of Si, 0.30%-1.20% of Mn, 3.0%-5.0% of Ni, 1.0%-2.0% of Cr, 0.40%-1.2% of Mo, 0.1%-2% of W, 0.5%-1.0% of Cu, not larger than 0.05% of P, not larger than 0.03% of S, 0.04%-0.06% of Mg, 0.1%-0.3% of Nb, 0.1%-0.30% of Ti, 0.2%-0.6% of V, 0.05%-0.2% of B, 1.5%-2.5% of Ba, 1%-2% of Ca, 1%-3% of Sb, 0.02%-0.18% of N, 1.0%-2.0% of Y/RE and the balance Fe and inevitable micro elements. Yttrium base rare-earth nodulizing and Ba, Ca, and silicon iron composite inoculation are adopted, Nb, Ti, V, B and Sb are added for modification, and the mechanical performance of the roller is improved; by the adoption of the forged steel roller neck, the strength of the roller is improved, an induction heater is adopted to carry out in-mold whole heating casting on a core stick, a water cooled crystallizer is molded, a composite layer interface can be dynamically controlled, the technology is simple, the efficiency is high, power consumption is small, the cost is low, no composition segregation exists, and the service life of the roller is long.
Owner:丹阳恒庆复合材料科技有限公司

Production method of carbon cold-forging steel large coil for 8.8 level high-intensity fasteners

The invention provides a method for producing a carbon element cold forging steel big pony roll for a 8.8 grade high intensity fastening piece, which belongs to the technical field of cold forging steel. Twenty high rigidly short stress line red circle steel bar rolling mills are adopted to roll heated mid-carbon element cold forging steel billet. The billet heated to the temperature of between 1,000 and 1,150 DEG C taken out of a furnace is rough rolled by a 4+4 stander and is medially rolled by a 4 stander. A rolling piece after the mid rolling adopts the first section of water cooling to reduce the surface temperature to be between 770 and 790 DEG C, passes through the restoring section, enters four standers to be precisely rolled at a temperature of between 840 and 860 DEG C; the rolling piece after the precise rolling adopts the second water cooling to reduce the surface temperature to be between 760 and 780 DEG C, passes through the restoring section, enters four standers to be precisely rolled at a temperature of between 830 and 850 DEG C; and the rolling piece after the precision rolling enters the third section water cooling to reduce the temperature of between 830 and 850 DEG C to be curled, the curled piece enters an insulated shield to be cooled by 4,200 to 4,800 seconds at a cooling speed of between 0.08 and 0.30 DEG C per second, and the pony roll is cooled naturally to the room temperature. Phi20mm and Phi38mm pony roll strength Rm can be stably controlled to be less than or equal to 650Mpa, HBW is less than or equal to 170, and Z is more than or equal to 45 percent so that the mid-carbon element cold forging steel pony roll is softened on line and the quality of the pony roll is high.
Owner:SHOUGANG CORPORATION

Electroslag smelting casting method of fixed blades of water turbine

The invention relates to an electroslag smelting casting method of fixed blades of a water turbine. Consumable electrodes are prepared by adopting a voltaic arc furnace refining method and the fixed blades are prepared by adopting an electroslag smelting casting process through a mould. The chemical components of the consumable electrodes are controlled as follows: C is 0.14-0.19 percent, Si is less than or equal to 0.6 percent, Mn is 1.5-1.9 percent, P is less than or equal to 0.035 percent, S is less than or equal to 0.035 percent, V is 0.02-0.15 percent, Nb is 0.015-0.06 percent, Ti is 0.15-0.25 percent, Al is more than or equal to 0.015 percent, O is less than or equal to 0.0040 percent, N is less than or equal to 0.0080 percent, H is less than or equal to 0.00035 percent, and the balance is Fe. The electroslag smelting casting system and the electroslag guide are controlled as follows: CaF2 is 60-80 percent, Al2O3 is 40-20 percent, or less MgO and CaO (the total is less than or equal to 20 percent); and the electroslag amount is usually 1.5-5 percent of the weight of a casting. The invention has less amount of oxide and sulfide, small size, even distribution, clean casting base body, high cooling speed, large crystallization temperature gradient at the front of solid and fluid, compact casting texture, high size precision and little distortion, and can greatly improve the product property of the refined casting.
Owner:SHENYANG RES INST OF FOUNDRY

Preparation method of fresh wet rice noodle

The invention belongs to the field of preparation of special foods, and particularly relates to a preparation method of a fresh wet rice noodle. The preparation method comprises the following steps ofusing the milled early long-grain nonglutinous rice as the main raw material, and using 1.5 to 2 parts of vital gluten by weight, 5 to 8 parts of modified starch by weight and 1.0 to 1.5 parts of non-starch polysaccharide by weight as the auxiliary materials; soaking, grinding into pulp, extruding and shaping, steaming noodles, aging, cutting the noodles, sterilizing at superhigh pressure, and packaging under the vacuum condition, so as to obtain the fresh wet rice noodle. The preparation method has the advantages that one part of milled early long-grain nonglutinous rice is extruded and expanded, the other part of milled early long-grain nonglutinous rice is fully soaked, and the quality improving agents of vital gluten, modified starch and non-starch polysaccharide are used, so as to improve the toughness and elasticity of the fresh wet rice noodle; the processing methods of controlling of the water content in the fresh wet rice noodle, recirculating spraying and moisturizing and the like are adopted, so that the aging and uncooking-state return of the fresh wet rice noodle are prevented, and the palatability is improved; the techniques of lactic acid fermentation of starch gel,high-temperature extruding, pasting and shaping, constant-temperature humidity control and the like are adopted, so that the safe and sanitary fresh wet rice noodle with optimized eating quality canbe developed.
Owner:HUNAN YUXIANG FOODS

Manufacturing technique and device for improved bainite nodular cast iron composite roller provided with forged steel roller neck

The invention discloses a manufacturing technique and device for an improved bainite nodular cast iron composite roller provided with a forged steel roller neck. The improved bainite nodular cast iron composite roller provided with the forged steel roller neck is prepared from, by mass, 3.0%-3.6% of C, 0.60%-1.20% of Si, 0.30%-1.20% of Mn, 3.0%-5.0% of Ni, 1.0%-2.0% of Cr, 0.40%-1.2% f Mo, 0.1%-2% of W, 0.5%-1.0% of Cu, 0-0.05% of P, 0-0.30% of S, 0.04%-0.06% of Mg, 0.1%-0.3% of Nb, 0.1%-0.30% of Ti, 0.2%-0.6% of V, 0.05%-0.2% of B, 1.5%-2.5% of Ba, 1%-2% of Ca, 1%-3% of Sb, 0.02%-0.18% of N, 1.0%-2.0% of Y/RE, and the balance Fe and inevitable trace elements. According to the manufacturing technique and device for the improved bainite nodular cast iron composite roller provided with the forged steel roller neck, yttrium-based rare earth is used for nodularization, Ba, Ca and silicon iron are used for combined inoculation, Nb, Ti, V, B and Sb are added for modification treatment, and thus the mechanical property of the roller is improved; by the adoption of the forged steel roller neck, the strength of the roller is improved; integral in-mold heating and casting of a core rod are conducted through an induction heater, and a water-cooling crystallizer is used for formation; the interface of a composite layer can be controlled dynamically, the technique is simple, power consumption is low, the cost is low, composition segregation is avoided, and the service life of the roller is long.
Owner:丹阳恒庆复合材料科技有限公司

Manufacturing technology and device of forged steel roller neck alloy nodular cast iron composite roller

ActiveCN105397067AEasy feedingOvercome the defect of prone to tissue segregationManufacturing technologyFerrosilicon
The invention discloses a manufacturing technology and device of a forged steel roller neck alloy nodular cast iron composite roller. The forged steel roller neck alloy nodular cast iron composite roller comprises, by mass percent, 3.2%-3.9% of C, 1.6%-2.1% of Si, 0.4%-0.8% of Mn, not larger than 0.05% of P, not larger than 0.03% of S, 0.2%-0.5% of Cr, 0.3%-0.7% of Mo, 1.4%-2.0% of Ni, 0.04%-0.06% of Mg, 0.06%-0.2% of Nb, 0.1%-0.25% of Ti, 0.2%-0.5% of V, 1.5%-2.5% of Ba, 1%-2% of Ca, 1.0%-2.0% of RE and the balance Fe. Rare-earth nodulizing and Ba, Ca and silicon iron compound inoculation are adopted, and Nb, Ti and V are added for modification, so that the mechanical property of the roller is improved, a forged steel roller neck is adopted to improve the strength of the roller, and an induction heater is adopted to carry out in-mold whole heating casting on a forged steel or cast steel core stick; and a combined type water cooled crystallizer is molded, a lifting device lifts the heater upwards at a certain speed to form area directional solidification, a composite layer interface is dynamically controlled, the technology is simple, the efficiency is high, the electric consumption is small, the cost is low, no composition segregation exists in the composite layer, and the service life of the roller is long.
Owner:丹阳恒庆复合材料科技有限公司

Material with high wear resistance

InactiveCN103388108AAchieve homogenizationSame strength propertiesWear particleLedeburite
Preparing a material with isotropic, mechanical properties and improved wear resistance and high hardness potential, comprises preparing hot isostatic pressing (HIP) blank or HIP block from a ledeburitic tool steel alloy in a press molding process by spraying a liquid metal alloy with nitrogen to a powder and hot isostatic pressing, heating the HIP block and / or a semi-manufactured product from a coarse-grain, subjecting the HIP block to 10[deg] C below a melting temperature of the lowest melting structural phase, and further processing the blank to thermally treated tools. Preparing a material with isotropic, mechanical properties and improved wear resistance and high hardness potential, comprises preparing hot isostatic pressing (HIP) blank or HIP block from a ledeburitic tool steel alloy in a press molding process by spraying a liquid metal alloy with nitrogen to a powder and hot isostatic pressing, heating the HIP block and / or a semi-manufactured product from a coarse-grain at a temperature of 1100[deg] C, subjecting the HIP block to 10[deg] C below a melting temperature of the lowest melting structural phase with a time period of about 12 hours for increasing average carbide phase size of the material to at least 65%, and further processing the blank to thermally treated tools with high resistance to wear and abrasion. The material has surface in a round shape, and a matrix of the material is homogenized. An independent claim is included for material with isotropic, mechanical properties and improved wear resistance having thermally treated condition at a carbide phase ratio of in M 6C and Mc of 7 vol.%, where the matrix has an average carbide-phase size of 2.8 mm and a carbon concentration of 0.45-0.75 wt.%.
Owner:BAILE SPECIAL STEEL GMBH & CO KG

Production method for alloy filament

The invention discloses a 4J42 alloy filament for a discharge tube electrode and a production method for the alloy filament. The production method comprises the following steps: pouring a 4J42 raw material into a vacuum furnace for making steel and forming an ingot; performing forging cogging and hot rolling to form a wire rod; performing acid washing processing on the wire rod subjected to hot rolling; polishing and trimming after acid washing, and performing first drawing; performing annealing processing on a semi-finished product subjected to first drawing; performing acid washing and grinding on the semi-finished product subjected to annealing processing; performing secondary drawing after no crack is determined to exist; performing hot-processing annealing on the wire rod subjected to secondary drawing; detecting the case of the wire rod surface again, performing crude-filament finish drawing, performing hot processing after each time of the wire rod being drawn and entering a next specification, and stopping untie the wire rod reaches the finished-product dimension. According to the technical scheme, based on the real demands on the discharge tube electrode, various factors influencing 4J42 plasticity and rolling yield during production are researched and found, and the defects that 4J42 is bad in plasticity, low in rolling yield and the like in the subsequent processing process are solved by improving the 4J42 production technology.
Owner:丹阳市凯鑫合金材料有限公司

Steel wire rod for superfine steel cord subjected to heat reduction treatment and production process of steel wire rod

PendingCN114686780AExcellent drawing performanceLess heat treatmentSlagFerrosilicon
The steel wire rod comprises the following components in percentage by mass: 0.55 to 0.65 percent of C, 0.40 to 0.60 percent of Mn, 0.15 to 0.30 percent of Si, less than or equal to 0.015 percent of P, less than or equal to 0.010 percent of S, less than or equal to 0.05 percent of Cr, less than or equal to 0.05 percent of Ni, less than or equal to 0.05 percent of Cu, less than or equal to 0.03 percent of Mo, less than or equal to 0.0020 percent of Al, less than or equal to 0.0010 percent of Ti, less than or equal to 0.0020 percent of [O], less than or equal to 0.0050 percent of [N] and the balance of Fe and inevitable impurities. Special molten iron for low-titanium tire cord steel and special silicon iron for low-aluminum and low-titanium are adopted, and the process route of variable slag, constant pulling speed, low-superheat-degree pouring, forced cooling and low-strength controlled cooling is adopted, so that the dimensional precision of the wire rod reaches C-grade precision, the carbon segregation index of a continuous casting billet is within 1.07, the grain boundary cementite of the wire rod is 0 grade, and the maximum width of longitudinal inclusions of the wire rod is below 15 microns; the tensile strength of the steel wire rod is reduced, the percentage reduction of area of the steel wire rod is improved, the steel wire rod has excellent drawing performance, one-time heat treatment can be reduced when the steel wire rod is used for producing the superfine steel cord, carbon emission is reduced, the production efficiency is greatly improved, and the production cost is reduced.
Owner:JIANGSU YONGGANG GROUP CO LTD

4J42 alloy wire for discharge tube electrode and production method thereof

The invention discloses a 4J42 alloy wire for a discharge tube electrode and a production method thereof. The production method comprises the following steps that 4J42 raw material is put into a vacuum furnace for steelmaking, and an ingot is obtained; forging and cogging are conducted, and a wire rod is formed through hot rolling; acid dipping treatment is conducted on the hot-rolled wire rod; polishing and trimming are conducted after acid dipping, and first-time drawing is conducted; annealing treatment is conducted on a semi-finished product which is subjected to first-time drawing; acid dipping and coping are conducted on the semi-finished product which is subjected to the annealing treatment; second-time drawing is conducted when it is determined that cracks do not exist; heat treatment annealing is conducted on the drawn wire rod which is subjected to second-time drawing; the surface conditions of the wire rod are checked again, coarse wire fine drawing is conducted, and heat treatment is conducted once every time a coarse wire is downwards drawn a specification till the size of a finished product is reached. According to the 4J42 alloy wire for the discharge tube electrode and the production method thereof, all factors which affect the plasticity and the yield of 4J42 in the production process are researched and found according to the actual demands of the electrode of a discharge tube, and the defects of pool plasticity and low yield which occur in subsequent machining are overcome by improving the 4J42 production technology process.
Owner:丹阳市凯鑫合金材料有限公司

Tellurium-containing medium-carbon high-sulfur free-cutting steel, wire rod and production method of wire rod

The invention discloses tellurium-containing medium-carbon high-sulfur free-cutting steel, a wire rod and a production method of the wire rod, and belongs to the technical field of free-cutting steel. The tellurium-containing medium-carbon high-sulfur free-cutting steel comprises the following chemical components in percentage by mass: 0.40 to 0.50 percent of C, 0.10 to 0.4 percent of Si, 1.3 to 1.7 percent of Mn, 0 to 0.025 percent of P, 0.24 to 0.33 percent of S, 0.001 to 0.008 percent of Al, 0.001 to 0.005 percent of Pb, 0.005 to 0.03 percent of Te, 0.0001 to 0.0005 percent of Ca and the balance of Fe and inevitable impurities, wherein the mass percentages of Mn, S and Te meet the following relational expressions: Mn/Te: 43-300, and Te/S: 0.015-0.125. The preparation method of the free-cutting steel comprises the steps that after tellurium modification treatment and RH treatment are finished, 1.45-8 m/t of tellurium-containing cored wires are fed into molten steel, the wire feeding speed is 166-189 m/min, and the wire feeding angle is 75-105 degrees. The inclusions which are uniformly dispersed and distributed in the free-cutting steel mainly comprise type I MnS, type I MnTe and composite inclusions of the type I MnS and the type I MnTe, the material plasticity is improved, the problem that cracking and the like easily occur in the machining processes of continuous casting, hot rolling, follow-up drawing, hot forging, cutting and the like is solved, the percentage elongation after fracture and the percentage reduction of area are increased, and the cutting performance is improved.
Owner:SGIS SONGSHAN CO LTD

Drum-shaped toothed rail wheel for coal mining machine and preparing method of drum-shaped toothed rail wheel

The invention discloses a drum-shaped toothed rail wheel for a coal mining machine. The drum-shaped toothed rail wheel comprises a toothed rail wheel main body and a plurality of drum-shaped teeth, wherein the tooth surface of each drum-shaped tooth smoothly transitions into an arc drum-shaped curved surface from the tooth surface center line to the two sides so as to form a drum-shaped tooth surface; a bearing matching through hole is formed in the center of the toothed rail wheel main body; and a plurality of connecting keys are arranged on the surface of the toothed rail wheel main body. The invention also discloses a preparing method of the drum-shaped toothed rail wheel for the coal mining machine, and the drum-shaped toothed rail wheel is obtained by processing 18Cr2Ni4WA alloy steelby means of the method. According to the drum-shaped toothed rail wheel for the coal mining machine and the preparing method of the drum-shaped toothed rail wheel, the meshing contact area between the drum-shaped toothed rail wheel and a pin row is increased through the drum-shaped tooth surfaces, the contact stress between the drum-shaped toothed rail wheel and the pin row is reduced, the service life of the drum-shaped toothed rail wheel is prolonged, and the drum-shaped toothed rail wheel has the advantages of excellent eccentric load resistance, stable transmission and strong bearing capacity; and through refining, forging, heat treatment, carburization and shot blasting, the tensile strength, bending strength, contact strength and toughness of the drum-shaped toothed rail wheel are improved.
Owner:XIAN COAL MINING MACHINERY
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products