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215results about How to "Improve plastic deformation" patented technology

Low-temperature assisted ultrasonic surface rolling intensifying device and processing method

The invention discloses a low-temperature assisted ultrasonic surface rolling intensifying device and a processing method. The device consists of a surface rolling member, a loading member and a heating member, wherein a clamping handle is arranged on the surface rolling member; the loading member is arranged at the tail end of the surface rolling member; a spring, a pressure sensor, a baffle, a transducer and an amplitude-change pole are sequentially arranged on the end face of the loading member; the amplitude-change pole is provided with a rolling head of which the front end is provided with a roller through a guide sleeve; the outer side of the surface rolling member is connected with an ultrasonic generator; and the heating member is provided with a temperature controller and heating wires connected and controlled by the temperature controller According to the processing method disclosed by the invention, an ultrasonic rolling technology and low-temperature heating treatment are combined; on the basis of softening materials by using low temperature heating, an ultrasonic frequency electrical signal is converted into ultrasonic mechanical vibration by using the transducer; and after the ultrasonic mechanical vibration is amplified by the amplitude-change pole, vibration with a certain amplitude is outputted and transmitted to the rolling head, and high-speed vibration between the rolling head and workpieces in the rolling process is realized, thereby better refining material grains on the surface layers of the workpieces, and generating greater residual compressive stress and high surface hardness.
Owner:SOUTH CHINA UNIV OF TECH

Method fur forming aluminum base composite material thin wall part by current self-resistance heating

The invention relates to a method for forming an aluminum base composite material thin wall part by current self-resistance heating, which belongs to the field of heat processing. The invention aims to solve the problems of poor forming quality of a thin wall part just by heating a blank as well as low heat utilization ratio and great energy consumption by heating the blank together with a die when the stretching formation is carried out on a particle-reinforced aluminum base composite material. The method comprises the following steps of: 1. placing a forming device on a press machine; 2. pressurizing an upper electrode clamping plate, clamping the blank to be formed, switching on a power supply and heating the blank to be formed; 3. measuring temperature in real time by using an infrared thermometer and adjusting an output current parameter of a power supply in real time so that the heating speed of the blank to be formed reaches 5-20 DEG C / s; 4. when the blank to be formed reaches 350-450 DEG C, removing the pressure on the upper electrode clamping plate and pressurizing an edge press ring by the press machine so that the edge press ring compresses the blank to be formed on a lower die; and 5. pressing an upper die for descending and pressing the blank to be formed for forming.
Owner:HARBIN INST OF TECH

Steel ball cold heading technique and steel ball cold header

InactiveCN101185955AImprove plastic deformationUniform distribution of stress and strainHandling devicesPunchingSteel ball
The invention discloses a steel ball cold heading process and a relevant steel ball cold heading machine. The invention is characterized in that in the steel ball cold heading process, after barstocks are cut into column-shaped blanks, two ends of the column shaped blanks are rubbed and cut into inversed angel or round angle shapes, and then the blanks are transferred to a cold heading mechanism to be headed into steel ball rough cast; a blank rubbing and cutting mechanism is additionally arranged on the corresponding cold heading machine. The rubbing and cutting mechanism consists of an upper rubbing and cutting die and a lower rubbing and cutting die which are provided with formed notches respectively and carry out relative movement. As the rubbing and cutting machining to the blanks is added before the cold heading, the fact that the blanks entering the cold heading mechanism are the cylinders with round angles or inversed angles or the podetiums with other special shapes and no burrs are produced can be guaranteed, and the steel ball rough cast has better plastic transfiguring capability and uniform distribution of stress. The quality and eligibility rate of the steel ball rough cast can be enhanced and the manufacturing cost thereof can be reduced. Furthermore, as the shapes of the blanks entering the cold forging mechanism are regular, the stress born by the cold heading mechanism is equal in the punching process, thus the service life of cold heading dies is prolonged.
Owner:JIANGNAN UNIV

Current-assisted rapid hot forming device and method for long and thin high-strength-steel structural components

The invention discloses a current-assisted rapid hot forming device and method for long and thin high-strength-steel structural components, relates to the technical field of high-strength-steel hot forming, particularly relates to a current-assisted self-resistance heating forming device and method and solves the problems that existing rapid hot forming devices are complicated to energize and existing rapid hot forming methods are applied to materials of low melting points and low hardness. The device comprises a power supply, a die, a pair of sheet clamping electrodes, two cushion blocks and two insulating mica sheets, the power supply, the sheet clamping electrodes and a sheet to be formed form an energized loop, the sheet clamping electrodes and the rest part of the die are insulated, insulation is achieved through the high-temperature-resistant insulating mica sheets, and the sheet to be formed is not in contact with the die. The method comprises that joule resistance heat produced by a current passing the sheet is used for heating the sheet directly, and after the forming temperature is reached, the rapid in-situ stamping forming is conducted. The device and the method are used for manufacturing the high-strength-steel structural components for vehicles.
Owner:HARBIN INST OF TECH

Method for preparing titanium steel composite plate through auxiliary hot rolling of pulse current

The invention provides a method for preparing a titanium steel composite plate through auxiliary hot rolling of pulse current. The method comprises the following steps that S1, a titanium plate, a steel plate and a middle layer material are prepared, and to-be-composited surfaces of the titanium plate, the steel plate and the middle layer material are subjected to treatment and cleaning thoroughly; S2, the titanium plate and the steel plate are subjected to vacuum assembling; S3, a heating device is heated to the designated temperature, a blank is put in the device, and vacuum heat preservation treatment is carried out for a certain time; S4, a roller gap and a rolling speed of a rolling mill are set in advance, the blank obtained after heat treatment is taken out to be put into a rollingmill inlet connected with a pulse power source device, an insulation push plate is used for pushing the blank into the rolling mill, and according to the certain rolling reduction and the rolling speed, rolling is carried out to obtain the titanium steel composite plate. According to the method for preparing the titanium steel composite plate through auxiliary hot rolling of the pulse current, theelectroplastic effect and the tip end effect of the pulse current are used, the two kinds of materials of titanium and steel achieve metallurgical bonding under the small reduction amount, and the titanium steel composite plate good in plate shape and high in combination strength can be obtained.
Owner:TAIYUAN UNIV OF TECH

Pipe hot medium internal pressure forming method based on molten glass

ActiveCN108856441AMeet the forming temperature process requirementsReduce compressionInternal pressureHeat conducting
The invention discloses a pipe hot medium internal pressure forming method based on molten glass, and relates to a metal pipe forming method. The problems that according to existing hot medium internal high pressure forming methods, the heating speed is low, heat conducting coefficients are low, sealing is difficult, and forming pressure only can reach about 0-50MPa are solved. The method comprises the steps that 1, a pipe internal high pressure forming temperature interval is determined according to the pipe variety; 2, according to the pipe internal high pressure forming temperature, glass materials are selected; 3, a pipe to be formed is preheated; 4, a pipe blank is vertically placed into a forming die, and die closing and sealing are carried out; 5, the glass materials are heated to obtain molten glass; 6, the glass media are injected into the sealed pipe blank; 7, the pipe blank is heated to internal high pressure forming temperature under high-temperature filling; and 8, material supplementing is carried out; and 9, pressure maintaining is carried out, the molten glass flows out through an overflow valve, die opening is carried out, and the formed deformed-section pipe partis obtained. The pipe hot medium internal pressure forming method is used in the field of internal high pressure forming.
Owner:HARBIN INST OF TECH

Manufacturing method of carbon steel wire with diameter of 0.05 mm

The invention discloses a manufacturing method of a carbon steel wire with a diameter of 0.05 mm. The manufacturing method comprises the steps of raw material selection-primary semi-finished steel wire cold drawing-primary semi-finished steel wire continuous heat treatment-secondary semi-finished steel wire cold drawing-secondary semi-finished steel wire continuous heat treatment-ternary semi-finished steel wire cold drawing-ternary semi-finished steel wire continuous heat treatment-finished steel wire drawing-finished steel wire inspection. The stress is eliminated to recover plasticity through the drawing combination mode and three times of heat treatment; through optimization of heat treatment parameters and specific drawing routes, the metal deformation under high compression ratio isadapted to, so that the smooth drawing process can be effectively guaranteed; through plastic deformation in the whole process, the diameter of the steel wire can be smoothly reduced; meanwhile, the tensile strength of a product is continuously improved, and the strength reaches above 2300 MPa to meet the requirements of appearance, surface quality, mechanical performances and toughness of the steel wire product; and meanwhile, the batch production is realized, and the product quality is guaranteed.
Owner:GUIZHOU WIRE ROPE

Manufacturing method of drawing die face on handle of outboard door panel of automobile and outboard door panel of automobile

The invention discloses a manufacturing method of a drawing die face on a handle of an outboard door panel of an automobile. The manufacturing method comprises the following steps that: when the drawing die face on the handle of the outboard door panel of the automobile is manufactured, a border of an A face (1) of an area of the handle of the outboard door panel is extended along self curvature to form a border extending section (11); the border extending section (11) is intersected with a straight-line section (2) which forms an included angle of 8 degrees-15 degrees with the A face (1); the straight-line section (2) is continuously extended to form a drawing wall (4); the drawing wall (4) and a punching direction form an included angle of 20 degrees-25 degrees; and the drawing wall (4) is extended to be intersected with a binder face (5). The drawing die face belongs to the field of components of the outboard door panel of the automobile. The invention also disclosed the outboard door panel of the automobile. The phenomenon that the A face on the handle of the outboard door panel is easy to deform is effectively improved, the plasticity deformation rate of the outboard door panel is improved, and the rigidity is improved.
Owner:CHERY AUTOMOBILE CO LTD

Thermal magnetic multi-field coupling electronic control magnetofluid compression molding 3D printing forming device and method

The invention discloses a thermal magnetic multi-field coupling electronic control magnetofluid compression molding 3D printing forming device and a method. The device is mainly composed of a conveying system, a temperature control system, a control system, a printing system and the like. The conveying system is composed of a motor, a conveying belt, a conveying guide rail and the like. The temperature control system is composed of an electromagnetic heater and a temperature sensor, the temperature sensor is connected with the electromagnetic heater, the temperature of magnetofluid is controlled by the temperature sensor, and the magnetofluid is made to reach optimized thermal molding forming temperature. The control system achieves control of an integrated system. The printing system is composed of a drawing meter, a permanent magnet, a magnetofluid vessel, the magnetofluid and the like. According to the thermal magnetic multi-field coupling electronic control magnetofluid compression molding 3D printing forming device and the method adopting the device, thermal molding forming is carried out on foam materials through high-temperature magnetofluid wave crests generated with the drawing meter as the center, the 3D printing technology is adopted, a compacting tool set or roller embossing equipment is avoided, cost is reduced, efficiency is improved, and patterns in any complex shape can be formed.
Owner:BEIJING UNIV OF CHEM TECH
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