Multielement high-chromium wear-resisting cast-iron sieve-plate and production thereof

A technology of wear-resistant cast iron and sieve plates, which is applied in chemical instruments and methods, sieves, solid separation, etc. It can solve the problems of complex manufacturing process, high Ni content, and affecting the wear resistance of sieve plates, so as to reduce the cost of sieving , The production process is simple, and the effect of improving the operation rate

Inactive Publication Date: 2003-09-03
XI AN JIAOTONG UNIV
View PDF2 Cites 28 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

CrMnN steel is a high-alloy heat-resistant steel (alloy content up to 33%). Its as-cast structure is austenite, which has high strength and toughness. At room temperature, its σ b ≥490MPa, δ≥8%, but the hardness is low (about HRC25), resulting in severe wear of the sieve plate
In order to improve the service life of the sieve plate, materials such as Cr12 and Cr5Mn have been developed in China, but the service life is short due to the low hardness
In the Chinese patent document CN1176159, a kind of sieve plate cast by gasification mold (lost foam) is disclosed. The main components of the sieve plate are 2%-3%C, 20%-30%Cr, 18%-22%Ni, Mn <1.5%, Si<2.0%, although this sieve plate has high wear resistance, the Ni content is too high and the production cost is too high
Due to the low bonding strength between the surfacing layer and the steel plate matrix, this kind of sieve plate is easy to crack and peel off during use, which affects the wear resistance of the sieve plate. At the same time, the inner hol

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment

[0057] 1. Ingredients: the amount of various materials (weight %)

[0058] Ordinary steel scrap: 48.76 carbon ferrochrome: 33.6

[0059] Medium carbon ferrochrome: 4.7 Stainless steel scrap: 9.1

[0060] Molybdenum Iron: 1.2 Manganese Iron: 0.6

[0061] Ferrosilicon: 0.25 Zinc-containing substances: 0.16

[0062] Magnesium-nickel alloy: 0.02 Cerium-based rare earth: 0.29

[0063] Titanium Iron: 0.43 Niobium Iron: 0.58

[0064] Silicon-calcium alloy: 0.31

[0065] Deoxidizer aluminum accounts for 0.2% of molten iron weight.

[0066] 2. Melting: smelting with a 500kg acidic intermediate frequency induction furnace

[0067] ① Mix 243.8kg of ordinary steel scrap, 168kg of carbon ferrochrome, 23.5kg of medium carbon ferrochrome, 45.5kg of stainless steel scrap and 6kg of ferromolybdenum into the furnace for melting. After the molten iron is melted, add 3kg of ferromanganese and 1.25kg of ferrosilicon;

[0068] ② When the temperature rises to 1590°C, add 1kg of aluminum as a de...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

No PUM Login to view more

Abstract

An antiwear multi-element screening plate made of high-Cr cast iron contains C (2.2-3.2 wt.%), Cr (18-28), Mn (0.6-1.5), Si (0.4-1.0), Mo (0.4-1.5), Ni (0.5-1.2), Nb (0.1-0.5), Ca (0.01-0.08), Zn (0.008-0.050), Mg (0.002-0.010), Ce (0.003-0.10), Ti (0.08-0.15) and Fe (rest). It is made up by electric furnace and cold hardened resin-sand mould. Its advantages are high bending strength, hardness, antiwear performance and impact toughness, and low cost.

Description

1. Technical field [0001] The invention belongs to the technical field of sintered ore screening, and relates to sieve plates for vibrating screens of various sintering machines and a manufacturing method thereof, in particular to a multi-component high-chromium wear-resistant cast iron sieve plate and a manufacturing method thereof. 2. Background technology [0002] The vibrating screen of the sintering machine is an important equipment for screening sinter, which is used to classify the sinter and screen out the powder smaller than 5mm in the sinter to meet the particle size requirements of blast furnace production. The sieve plate is a key component of the vibrating screen, and the quality of the sieve plate directly affects the productivity of the entire sintering operation system and the screening effect of sintering ore. Since the temperature of hot sinter is as high as 780-850 °C, the sieve plate often suffers from oxidation, high-temperature creep fracture, thermal s...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
IPC IPC(8): B07B1/28C22C37/08
Inventor 符寒光邢建东蒋志强杜建铭
Owner XI AN JIAOTONG UNIV
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products