Welding deformation real-time detection system and detection method thereof

A technology for real-time detection and welding deformation, which is applied in the direction of measuring devices, instruments, and optical devices, etc., to achieve simple and easy operation, solve real-time detection problems, and high-precision effects

Active Publication Date: 2014-08-27
联恒光科(苏州)智能技术有限公司 +1
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  • Abstract
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  • Application Information

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Problems solved by technology

[0006] The purpose of the present invention is to provide a real-time detection system for welding defo...

Method used

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  • Welding deformation real-time detection system and detection method thereof
  • Welding deformation real-time detection system and detection method thereof
  • Welding deformation real-time detection system and detection method thereof

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Embodiment

[0051] The welding deformation real-time detection system adopted in this embodiment includes a speckle field generated on the surface of the irradiated welding workpiece to form a speckle image, and then a CCD camera for collecting speckle images at various stages of welding on the surface of the welding workpiece. 5. Process the collected speckle images, and identify the three-dimensional coordinate changes of the deformation points on the surface of the welding workpiece on the speckle images of each stage to obtain the three-dimensional surface of the welding workpiece The detection module of the displacement field and the strain field, and the control module that provides power support for the CCD camera and controls the image acquisition process. The CCD camera (4) is erected on the camera support (3), and the camera support is installed on the lifting platform (1) through the rotating platform (2); the lifting platform (1) drives the CCD camera (4) to carry out Move up ...

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Abstract

The invention discloses a welding deformation real-time detection system. The welding deformation real-time detection system is characterized by comprising a CCD camera (4), an environment light source (5), a detection module and a control module, the CCD camera (4) is used for generating a speckle field and forming speckle images on the surface of an irradiated welding workpiece, and then collecting the speckle images on all the stages of welding of the surface of the welding workpiece, the environment light source (5) is used for providing lighting of the surrounding of the welding workpiece when the speckle images are collected, the detection module is used for processing the collected speckle images, and recognizing three-dimensional coordinate changes of a deformation point, on the surface of the welding workpiece, on the speckle images according to the speckle images of all the stages so as to obtain a three-dimensional displacement field and a strain field of the surface of the welding workpiece, and the control module is used for providing electric power support for the CCD camera and having control over the image collection process. According to a detection method of the welding deformation real-time detection system, the cost is reduced, efficiency and accuracy are improved, and the great actual use value, and the economic and social benefits are achieved.

Description

technical field [0001] The invention belongs to the technical field of deformation measurement, and in particular relates to a real-time detection system for welding deformation and a detection method thereof. Background technique [0002] During welding, due to local high-temperature heating, the temperature distribution on the weldment is uneven, which eventually leads to welding stress and deformation inside the structure. As the weld metal cools, it contracts in volume as it changes from liquid to solid. Since the weld metal is closely related to the base metal, the weld metal cannot shrink freely, which will cause deformation of the entire weldment and cause residual stress in the weld. [0003] The existence of residual deformation not only affects the dimensional accuracy and appearance of the structure, but also may reduce its bearing capacity and mechanical properties, so it is very important to control and adjust welding deformation. Rapid and accurate detection ...

Claims

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Application Information

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IPC IPC(8): G01B11/16
Inventor 唐正宗刘建立张龙刘小波陈广飞
Owner 联恒光科(苏州)智能技术有限公司
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