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Assembling process of motor with square iron core and steel plate shell

An assembly process and steel plate technology, applied in the direction of electromechanical devices, manufacturing motor generators, electrical components, etc., can solve the problems of product quality, large interference between stator and casing, motor stator voltage breakdown, etc., to achieve assembly Efficiency improvement, high assembly quality, reasonable design effects

Inactive Publication Date: 2015-01-28
WENDENG ALLWIN MOTORS MFG
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, in order to prevent the relative rotation between the casing and the stator, this process generally requires a large interference between the stator and the casing. After the stator is pressed into the casing, the deformation of both ends of the casing is large, and the difference between the straight sides of the stator and the round edge of the casing is 0.50mm, and the optical seam process is cumbersome to operate and low in efficiency, and the light seam process is difficult to clean when the iron is cut into the wire bag, which should cause the motor stator to withstand voltage breakdown, and the product has quality problems

Method used

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  • Assembling process of motor with square iron core and steel plate shell
  • Assembling process of motor with square iron core and steel plate shell
  • Assembling process of motor with square iron core and steel plate shell

Examples

Experimental program
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Effect test

Embodiment 1

[0015] Embodiment 1. An assembly process of a square iron core steel plate shell motor is applied to the assembly of a grinder motor. The steps include:

[0016] 1. Manufacture of the casing: According to the requirements of the motor casing of the BG612G steel plate grinder, the blanking size of the casing is adjusted, the unfolded length is adjusted from 349.3mm to 350mm, and the diameter of the welding mold mandrel is adjusted from ¢109.60mm to ¢109.80mm. After shaping, the casing is chamfered to ensure that the inner hole size of the casing is ¢110mm and the roundness is within 0.30mm.

[0017] 2. The stator is pressed into the casing: the diameter of the stator press-fit guide tire is adjusted from the original ¢109.95mm to ¢110.08mm, and the stator is pressed into the casing with the guide tire; the interference between the stator and the casing is reduced by 0.10mm, The two ends of the casing correspond to the difference between the straight edge and the round edge of t...

Embodiment 2

[0021] Embodiment 2, the present invention is applied to the assembling of bench drill motor, and its steps are as follows:

[0022] 1. Manufacture of the casing: According to the requirements of the motor casing of the bench drill, the blanking size of the casing is adjusted, the unfolded length is adjusted from 441.1mm to 441.8mm, the diameter of the mandrel of the welding mold is adjusted from 138.60mm to 138.80mm, and the casing is reshaped Carry out plane chamfering to ensure that the inner hole size of the casing is ¢139mm and the roundness is within 0.30mm.

[0023] (2) Stator press-fitting: The diameter of the guide tire for stator press-fitting is adjusted from the original ¢138.95mm to ¢139.08mm, and the stator is pressed into the casing with the guide tire; the interference between the stator and the casing is reduced by 0.10mm, and the machine The two ends of the shell correspond to the difference between the straight edge and the round edge at both ends of the sta...

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Abstract

The invention relates to an assembling process of a motor with a square iron core and a steel plate shell. The assembling process comprises the steps that 1, the shell is manufactured, wherein shell blanking sizes and welding and shaping moulds are adjusted according to the requirement of the roundness of motor sizes, and the shell is manufactured through blanking, punching, rounding, welding, shaping and plane chamfering; 2, a stator is pressed into the shell, wherein a stator pressing guiding mould and a fit clearance between the stator and the shell are adjusted, and the guiding mould is used for pressing the stator into the shell in a small interference fit mode; 3, dies are used for coining and locating of the stator and the shell, wherein a coining die is used for shearing and coining of the shell with the two ends of the stator core as coining male dies, and the stator core is fixed on the shell through coining; 4, the whole motor is assembled, wherein the stator after coining is directly assembled with a rotor and an end cover to form the whole motor. The process is reasonable in design, simple, easy to operate, high in assembling quality and capable of improving assembling efficiency by 20%.

Description

technical field [0001] The invention relates to the technical field of motor assembly technology, in particular to a square iron core steel plate shell motor assembly technology. Background technique [0002] The current production of steel plate casing motors, the casing is made of steel plate rolling and welding, the stator core is laminated with a square iron core, after the stator is pressed into the steel plate casing, the end face of the inner hole of the turning casing is positioned with the inner hole of the stator, so that the motor The inner hole of the stator is concentric with the spigot of the casing to ensure the uniform air gap between the rotor and the stator, that is, the light spigot process. However, in order to prevent the relative rotation between the casing and the stator, this process generally requires a large interference between the stator and the casing. After the stator is pressed into the casing, the deformation of both ends of the casing is larg...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H02K15/14
Inventor 王莉曲方卫迟爱娣
Owner WENDENG ALLWIN MOTORS MFG
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