A vertical light ball machine
By designing the diameter adjustment, spray adjustment and shunt adjustment components in the vertical ball machine, the problem of difficulty in quickly adjusting the polishing and polishing liquid in the prior art is solved, and efficient grinding of steel balls of different sizes is achieved, reducing the efficiency of steel balls. Operating costs and production time.
Patent Information
- Application Number
- CN202411228136.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-03
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2044-09-03
AI Technical Summary
The existing vertical ball machines are difficult to quickly adjust the polishing and grinding size, which requires multiple sets of ball machines with different grinding standards, which increases operating costs. Moreover, due to inconsistent steel ball models, the polishing liquid input cannot be adjusted according to the size, resulting in excessive Problems of use or inability to cover will affect the grinding effect and the service life of the steel ball.
A vertical ball machine is designed, including a diameter adjustment assembly, spray adjustment assembly and shunt adjustment assembly. Through manual adjustment and automation system, it can quickly match steel balls of different sizes, adjust the spray and coverage of polishing liquid, and ensure the steel balls. Even polishing of the surface.
It achieves rapid adaptation to steel balls of different sizes, saves the use of polishing liquid, improves grinding efficiency and effect, reduces production costs, expands the application range of the ball machine, and reduces production time and cost.
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Figure CN118752404B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of optical ball cameras, and in particular to a vertical optical ball camera. Background Art
[0002] Ball bearings, as a type of rolling bearing, are important basic components of various mechanical equipment. Their basic structure includes a ball installed between an inner steel ring and an outer steel ring, which can withstand large loads. Due to their simple structure, easy to achieve high precision, and mass production, ball bearings are widely used. Ball bearings are the key parts of ball bearings and play a key role.
[0003] The vertical ball polishing machine uses two cast iron grinding ball plates to pressurize and file the cold-headed ball embryo, remove the outer ring belt and two poles on the ball embryo to improve smoothness, reduce friction during the power process, and enable the ball bearing to carry a larger load.
[0004] When using the optical ball machine, sometimes there will be orders for steel balls of different sizes and models. When polishing and grinding steel balls of different sizes, it is difficult for the existing vertical optical ball machine to quickly adjust the polishing and grinding size of the vertical optical ball machine. Multiple sets of optical ball machines with different grinding standards need to be prepared in the workplace to cope with the grinding of steel balls of different sizes, resulting in high operating costs of the factory;
[0005] Sometimes, because the models of steel balls that need to be ground in the same batch are inconsistent, if the content of polishing liquid input and the uniformity of the steel ball surface cannot be adjusted according to the size of the steel balls, it will lead to excessive use and failure to cover the surface of the steel balls. At the same time, different sizes of steel balls require different polishing liquid contents. Too much or too little may not achieve the critical polishing effect of the steel balls, increasing the grinding time, reducing the grinding effect, and affecting the service life of the steel balls. Therefore, the present application provides a vertical polishing machine to meet the needs. Summary of the invention
[0006] The technical problem to be solved by the present invention is to provide a vertical optical ball machine to solve the problem that the existing vertical optical ball machine is difficult to quickly adjust the polishing and grinding size of the vertical optical ball machine. A plurality of sets of optical ball machines with different grinding standards need to be kept on hand in the workplace to prepare for the grinding of steel balls of different sizes, resulting in high operating costs for the factory. Sometimes, because the models of steel balls to be ground in the same batch are inconsistent, if the content of the polishing liquid input and the uniformity of the steel ball surface cannot be adjusted according to the size of the steel balls, problems such as excessive use and inability to cover the steel ball surface will occur. At the same time, different sizes of steel balls require different contents of polishing liquid. Too much or too little may fail to achieve the critical polishing effect of the steel balls, thereby increasing the grinding time, reducing the grinding effect, and affecting the service life of the steel balls.
[0007] In order to solve the above technical problems, the present invention provides the following technical solutions:
[0008] A vertical optical ball machine comprises a body, a control panel is installed at one end of the body, a bracket is installed on the top of the body, a grinding disc is installed at the bottom of the bracket, a loading bin is installed at the rear of the body, and a feeding ramp is installed at the bottom of the loading bin; a caliber adjustment component, a caliber adjustment component is installed at the bottom end of the top of the bracket, and the caliber adjustment component is used to match the specifications of balls of different sizes, thereby adjusting the specification parameters of other parts of the machine; a spray adjustment component, a spray adjustment component is arranged at the bottom of the caliber adjustment component, and the spray adjustment component is used to spray an equal amount of polishing liquid on steel balls; a diverter adjustment component, a diverter adjustment component is installed on the top of the grinding disc, and the diverter adjustment component is used to transport steel balls of different sizes to grinding channels of corresponding sizes.
[0009] Optionally, the bracket consists of a cylindrical frame and a circular groove, the grinding disc is installed at the axis of the circular groove, one end of the feeding ramp is installed on the opening at one end of the feeding pipe, and is arranged on the displacement path of the fluid delivery pipe, and has the same diameter as the opening of the fluid delivery pipe.
[0010] Optionally, the caliber adjustment assembly includes a handrail box, which is installed at one end of the bracket, and telescopic rods are provided at both ends of the bottom of the handrail box. A fluid pipe is installed at the bottom of the handrail box, and a hollow threaded column is installed at the bottom of the fluid pipe. The internal diameter of the hollow threaded column is the same as the internal diameter of the fluid pipe.
[0011] Optionally, a knob is threadedly connected to the surface of the hollow threaded column, a slide block is rotatably connected to the inner wall of the knob, a calibration tube is inserted into one end of the slide block, and a feeding pipe is installed at the bottom of the telescopic rod.
[0012] Optionally, a spring push block is inserted into one end of the feeding pipe, one end of the spring push block is in contact with the inner wall of the feeding pipe, and a vertical plate is installed at the other end of the spring push block. One end of the vertical plate is provided with multiple groups of racks, and the multiple groups of racks are respectively meshed and connected with one end of the spray adjustment component and the diversion adjustment component.
[0013] Optionally, the spray adjustment assembly includes a spray bin, which is installed at the bottom of the feeding pipe. The interior of the spray bin is rotatably connected to a spline gear, and the interior of the spline gear is meshingly connected to a rotating shaft gear seat one, and a bevel gear is installed on the top of the rotating shaft gear seat one.
[0014] Optionally, the surface of the bevel gear is meshingly connected with a handle wheel, a spray head is installed inside the handle wheel, a liquid guide tube is installed at one end of the spray bin, a one-way valve is installed at one end of the liquid guide tube, a hydraulic chamber is installed on the top of the one-way valve, and a liquid storage tank is installed at one end of the one-way valve.
[0015] Optionally, a conduit is provided at the axial center position of the spline gear, the surface of the conduit is rotatably connected to an opening and closing gear plate, the surface of the opening and closing gear plate is provided with a plurality of groups of arc-shaped openings, the interiors of the plurality of groups of arc-shaped openings are slidably connected with arc-shaped bracket brushes, a hollow block is installed at the bottom of the opening and closing gear plate, and the hollow block corresponds to the position of the arc-shaped openings inside the opening and closing gear plate.
[0016] Optionally, the shunt regulating assembly includes a shunt pipe, which is installed on the top of the grinding disc. The top of the shunt pipe is bent and multiple groups are provided. The multiple groups of shunt pipes are arranged at equal angles around the top of the grinding disc. A collecting pipe is installed on the top of the shunt pipe, and a rotating shaft gear seat 2 is installed on the bottom of the collecting pipe.
[0017] Optionally, one end of the rotating shaft gear seat 2 is meshedly connected with a transmission gear, and a vertical baffle is installed on the top of the rotating shaft gear seat 2. The vertical baffles are arranged in multiple groups and overlap with the opening of the diversion pipe. The size of the vertical baffles is the same as the size of the diversion pipe of the largest group, and one of the multiple groups of vertical baffles is a hollow vertical baffle.
[0018] Compared with the prior art, the present invention has at least the following beneficial effects:
[0019] In the above scheme, by setting up a caliber adjustment component, utilizing the cooperation between the handrail box, the flow pipe, the hollow threaded column, the knob, the slide protrusion, the calibration tube and the spring push block, when the steel ball is ground, the steel balls of the same batch are placed in the flow pipe through manual adjustment, and the steel balls fall down. By rotating the knob, they descend on the hollow threaded column to squeeze the slide protrusion, slowly fit the surface of the steel balls, and become difficult to rotate. At this time, the calibration tube is the diameter size of the steel balls, and the handrail box is manually lowered to lower the calibration tube into the feed pipe, so that the opening at one end of the flow pipe overlaps with the opening at one end of the feed pipe and then stops. The spring push block is squeezed and moves to one end, and drives the rack to move synchronously. After the size of the steel ball is manually determined, the subsequent process of the optical ball machine can quickly carry out the corresponding standard process flow for steel balls of this size.
[0020] By setting a spray adjustment component, using a spline gear, a liquid storage tank, a one-way valve, a liquid guide tube, a nozzle, a handle wheel, a bevel gear, an opening and closing gear plate, a hollow block and an arc-shaped bracket brush, when the steel ball passes through the caliber adjustment component, the spring push block drives the rack to move, and during the movement of the rack, the spline gear is driven to rotate. When the spline gear rotates, the shaft gear seat rotates, and at the same time the bevel gear rotates, and the meshing connected handle wheel rotates. The opening size of the nozzle pipe is adjusted according to the size of the steel ball and spraying is performed. After the polishing liquid in the liquid storage tank flows to the one-way valve and then to the hydraulic chamber, the polishing liquid is continuously transported to the nozzle through the catheter to continuously spray the steel ball. Spraying is carried out, and the sprayed steel ball continues to move downward, and the movement of the rack drives the opening and closing wheel to rotate. At the same time, the top of the arc bracket brush is in the hollow block and moves according to the moving distance of the rack. When the steel ball descends through the pipeline and passes through the arc bracket brush, the polishing liquid on the surface is brushed to increase the coverage of the steel ball by the polishing liquid, laying the foundation for subsequent grinding and improving the efficiency of grinding. The targeted spraying of the polishing liquid saves the use of the polishing liquid and avoids the loss caused by excessive use. At the same time, the use of the arc bracket brush makes the polishing liquid better fit the surface of the steel ball, increases the coverage of the polishing liquid and improves the subsequent grinding effect.
[0021] By setting up a shunt adjustment component and utilizing a collecting pipe, a shunt pipe, a vertical baffle, a rotating shaft gear seat 2 and a transmission gear, the steel ball passes through the spray adjustment component and then passes through the vertical baffle to seal openings of other sizes, leaving only the shunt pipe with an opening of a corresponding size to output the steel ball in a directional manner, thereby increasing the application range of the optical ball machine for steel balls of different sizes, improving its own functions, avoiding the placement of multiple groups of different machines to accommodate steel balls of different sizes, reducing production costs, saving production time, and improving production efficiency of production capacity. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The accompanying drawings, which are incorporated herein and constitute a part of the specification, illustrate embodiments of the invention and, together with the description, further serve to explain the principles of the invention and to enable those skilled in the relevant art to make and use the invention.
[0023] Figure 1 This is a schematic diagram of the main view of the vertical optical ball camera;
[0024] Figure 2 This is a three-dimensional structural diagram of a vertical optical ball camera from another perspective;
[0025] Figure 3 It is a three-dimensional structural schematic diagram of the position relationship between the flow dividing and regulating assembly and the grinding disc;
[0026] Figure 4 It is a three-dimensional structural diagram of the position relationship between the feeding ramp and the feeding pipeline;
[0027] Figure 5 for Figure 4 Enlarged view of point A in the middle;
[0028] Figure 6 It is a three-dimensional structural diagram of the positional relationship of the caliber adjustment component, the spray adjustment component, and the diversion adjustment component;
[0029] Figure 7 It is a schematic diagram of the three-dimensional structure of the caliber adjustment component;
[0030] Figure 8 It is a schematic diagram of the three-dimensional structure of the slide convex block;
[0031] Fig. 9 It is a schematic diagram of the three-dimensional structure of the spray adjustment component;
[0032] Fig.10 It is a schematic diagram of the internal three-dimensional structure of the spray adjustment component;
[0033] Fig.11 It is a schematic diagram of the three-dimensional structure of the shunt regulating component;
[0034] Fig.12 Schematic diagram of the internal three-dimensional structure of the collecting pipe.
[0035] Reference numerals:
[0036] 1. Machine body; 2. Control panel; 3. Bracket; 4. Grinding disc; 5. Feeding bin; 6. Caliber adjustment assembly; 61. Hand box; 62. Flow pipe; 63. Hollow threaded column; 64. Knob; 65. Slide convex block; 66. Calibration pipe; 67. Feeding pipe; 68. Spring push block; 69. Rack; 7. Spraying adjustment assembly; 71. Spraying bin; 72. Spline gear; 73. Liquid storage tank; 74. Single Directional valve; 75, hydraulic chamber; 76, liquid guide tube; 77, nozzle; 78, handle wheel; 79, bevel gear; 710, shaft gear seat one; 711, guide tube; 712, opening and closing gear plate; 713, hollow block; 714, arc bracket brush; 8, diversion adjustment component; 81, collecting pipe; 82, diversion pipe; 83, vertical baffle; 84, shaft gear seat two; 85, transmission gear; 9, feeding ramp.
[0037] As shown in the figure, in order to clearly implement the structure of the embodiment of the present invention, specific structures and devices are marked in the figure, but this is only for illustrative purposes and is not intended to limit the present invention to the specific structure, device and environment. According to specific needs, ordinary technicians in this field can adjust or modify these devices and environments. DETAILED DESCRIPTION
[0038] The following describes a vertical optical ball camera provided by the present invention in detail with reference to the accompanying drawings and specific embodiments. At the same time, it is explained here that in order to make the embodiments more detailed, the following embodiments are the best and preferred embodiments, and those skilled in the art may also adopt other alternatives to implement some known technologies; and the accompanying drawings are only for more specific description of the embodiments, and are not intended to specifically limit the present invention.
[0039] In general, a term can be understood, at least in part, from its use in context. For example, depending, at least in part, on the context, the term "one or more" as used herein can be used to describe any feature, structure, or characteristic in the singular sense, or can be used to describe a combination of features, structures, or characteristics in the plural sense. Additionally, the term "based on" can be understood as not necessarily intended to convey an exclusive set of factors, but can instead, depending, at least in part, on the context, allow for the presence of other factors that are not necessarily explicitly described.
[0040] It will be understood that the meanings of “on,” “over,” and “above” in the present invention should be interpreted in the broadest manner, so that “on” not only means “directly on” something, but also includes the meaning of being “on” something with intervening features or layers therebetween, and “on” or “over” not only means “on” or “above” something, but also includes the meaning of being “on” or “above” something with no intervening features or layers therebetween.
[0041] Additionally, spatially relative terms such as "under," "beneath," "lower," "above," "upper," and the like may be used herein for descriptive convenience to describe the relationship of one element or feature to another element or features, as shown in the accompanying drawings. Spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the accompanying drawings. The device may be oriented in other ways, and the spatially relative descriptors used herein may be similarly interpreted accordingly.
[0042] like Figures 1 to 12As shown, an embodiment of the present invention provides a vertical optical ball machine, including a body 1, a control panel 2 is installed at one end of the body 1, a bracket 3 is installed on the top of the body 1, a grinding disc 4 is installed at the bottom of the bracket 3, a loading bin 5 is installed at the rear of the body 1, and a feeding ramp 9 is installed at the bottom of the loading bin 5; a caliber adjustment component 6, a caliber adjustment component 6 is installed at the bottom end of the top of the bracket 3, and the caliber adjustment component 6 is used to match the specifications of balls of different sizes, thereby adjusting the specification parameters of other parts of the machine; a spraying adjustment component 7, a spraying adjustment component 7 is arranged at the bottom of the caliber adjustment component 6, and the spraying adjustment component 7 is used to spray an equal amount of polishing liquid on the steel balls; a diverter adjustment component 8, a diverter adjustment component 8 is installed on the top of the grinding disc 4, and the diverter adjustment component 8 is used to transport steel balls of different sizes to grinding channels of corresponding sizes.
[0043] As an implementation method in this embodiment, Figures 4 to 8As shown, the bracket 3 is composed of a cylindrical frame and a circular groove, the grinding disc 4 is installed at the axis of the circular groove, one end of the feeding ramp 9 is installed on the opening of one end of the feeding pipe 67, and is arranged on the displacement path of the fluid delivery pipe 62, and has the same opening diameter as the fluid delivery pipe 62, the caliber adjustment component 6 includes a handrail box 61, the handrail box 61 is installed at one end of the bracket 3, telescopic rods are arranged at both ends of the bottom of the handrail box 61, the fluid delivery pipe 62 is installed at the bottom of the handrail box 61, and a hollow threaded column 63 is installed at the bottom of the fluid delivery pipe 62, and the inner diameter of the hollow threaded column 63 is the same as the inner diameter of the fluid delivery pipe 62. The surface of the hollow threaded column 63 is threadedly connected with a knob 64, and the inner wall of the knob 64 is rotatably connected with a slide protrusion 65, one end of the slide protrusion 65 is plugged with a calibration tube 66, and a feeding pipe 67 is installed at the bottom of the telescopic rod, and a spring push block 68 is plugged at one end of the feeding pipe 67, and one end of the spring push block 68 is attached to the inner wall of the feeding pipe 67, and a vertical plate is installed at the other end of the spring push block 68, and a plurality of groups of racks 69 are provided at one end of the vertical plate, and the plurality of groups of racks 69 are respectively meshed and connected with one end of the spray adjustment component 7 and the diversion adjustment component 8. When the steel ball passes through one end of the flow conveying pipe 62 The steel ball is put into the opening, and it sinks downward under the action of gravity, and at the same time passes through the hollow threaded column 63 and falls to the calibration tube 66, where it is stopped by the protrusion of the slide protrusion 65. When the steel ball remains stationary, the worker manually rotates the knob 64 on the surface of the hollow threaded column 63. When the knob 64 is rotated, the slide protrusion 65 expands outward, and the knob 64 is continuously rotated. When the protrusion of the slide protrusion 65 begins to separate from the surface of the steel ball, the knob 64 stops rotating. At this time, the inner wall of the calibration tube 66 fits the surface of the steel ball. Then the worker manually holds the hand box 61 to shrink the limit telescopic rods at both ends and slowly descends. Until the calibration tube 66 moves into the feeding pipe 67, the bottom of the calibration tube 66 presses against the inclined surface of the spring push block 68 and continues to descend. At the same time, the spring push block 68 is squeezed by the calibration tube 66 and continues to move to one end. When the spring push block 68 moves, the multiple sets of racks 69 move in the same direction by a corresponding distance until the opening at one end of the fluid delivery tube 62 overlaps with the opening position at one end of the feeding pipe 67, and then stops moving. Then rotate the knob 64 to allow the steel ball inside it to fall freely and stop, and fix the telescopic rods at both ends of the top of the handrail box 61 to prevent reset, and then the spring push block 68 and the rack 69 stop moving.
[0044] As an implementation method in this embodiment, Figures 5 to 11As shown, the spray adjustment assembly 7 includes a spray chamber 71, the spray chamber 71 is installed at the bottom of the feeding pipe 67, the interior of the spray chamber 71 is rotatably connected with a spline gear 72, the interior of the spline gear 72 is meshedly connected with a shaft gear seat 710, the top of the shaft gear seat 710 is installed with a bevel gear 79, the surface of the bevel gear 79 is meshedly connected with a handle wheel 78, the interior of the handle wheel 78 is installed with a spray head 77, one end of the spray chamber 71 is installed with a liquid guide tube 76, one end of the liquid guide tube 76 is installed with a one-way valve 74, and the top of the one-way valve 74 is installed with a liquid The pressure chamber 75, one end of the one-way valve 74 is equipped with a liquid storage tank 73, a guide tube 711 is arranged at the axial position of the spline gear 72, the surface of the guide tube 711 is rotatably connected with an opening and closing gear plate 712, the surface of the opening and closing gear plate 712 is provided with a plurality of groups of arc openings, the interior of the plurality of groups of the arc openings is slidably connected with an arc bracket brush 714, a hollow block 713 is arranged at the bottom of the opening and closing gear plate 712, the hollow block 713 corresponds to the position of the arc opening inside the opening and closing gear plate 712, when the steel ball falls into the spray chamber 71, the spline gear 72 is rotated by the movement of the rack 69. When the spline gear 72 rotates, the shaft gear seat 710 starts to rotate, and the bevel gear 79 rotates at the same time. When the bevel gear 79 rotates, the handle wheel 78 on the surface of the nozzle 77 rotates. When the handle wheel 78 rotates, the size of the air inlet opening of the nozzle 77 is adjusted. At the same time, under the command of the control panel 2, the polishing liquid in the liquid storage tank 73 flows to the one-way valve 74 and flows to the hydraulic chamber 75. When the polishing liquid flows to the hydraulic chamber 75, it is output to the liquid guide pipe 76 at the bottom. When the polishing liquid flows to the liquid guide pipe 76, the multiple groups of nozzles 77 connected to the liquid guide pipe 76 spray according to the size of the steel ball. The adjustment of the opening of the nozzle 77 continues to spray in the spray chamber 71, and the steel ball falls into the spray chamber 71, and continues to descend through the conduit 711 wrapped with the polishing liquid. At the same time, the movement of the rack 69 drives the opening and closing gear plate 712 to rotate. When the opening and closing gear plate 712 rotates, the arc bracket brush 714 slidingly connected to the arc hole inside it moves, and stops after moving a corresponding distance, and makes a fan-shaped flip in the hollow block 713 at the bottom of the opening and closing gear plate 712. After the steel ball is transported to the surface of the arc bracket brush 714 through the pipeline, the polishing liquid on its surface is scraped while the steel ball is decelerated.
[0045] As an implementation method in this embodiment, Figures 6 to 12As shown, the shunt regulating assembly 8 includes a shunt pipe 82, which is installed on the top of the grinding disc 4. The top of the shunt pipe 82 is bent and provided with multiple groups. The multiple groups of shunt pipes 82 are arranged around the top of the grinding disc 4 at equal angles. A collecting pipe 81 is installed on the top of the shunt pipe 82, and a rotating shaft gear seat 84 is installed at the bottom of the collecting pipe 81. One end of the rotating shaft gear seat 84 is meshed and connected with a transmission gear 85. A vertical baffle 83 is installed on the top of the rotating shaft gear seat 84. The vertical baffle 83 is provided with multiple groups and overlaps with the opening of the shunt pipe 82, and the size of the vertical baffle 83 is the same as the size of the shunt pipe 82 of the largest group. The same, and one of the multiple groups of vertical baffles 83 is a hollow vertical baffle 83. When the rack 69 moves, the transmission gear 85 is driven to rotate. When the transmission gear 85 rotates, the shaft gear seat 84 meshing at one end rotates. When the shaft gear seat 84 rotates, the vertical baffle 83 installed on the top rotates. When the vertical baffle 83 rotates, the openings of the multiple groups of shunt pipes 82 are blocked, and only one group of shunt pipes 82 openings corresponding to the size of the steel ball are retained for steel ball transportation. When the steel balls flow into the collecting pipe 81, the shunt pipes 82 with openings corresponding to the size of the steel balls transport the steel balls to the grinding path corresponding to the size of the steel balls in the grinding disc 4 cavity for grinding.
[0046] The working principle of the technical solution provided by the present invention is as follows:
[0047] First, check the machine body 1 to ensure that it can work normally, adjust the lifting height of the upper grinding disc 4 on the bracket 3 so that it can adjust the gap between the upper grinding disc 4 and the lower grinding disc 4 according to the size of the steel balls in this batch, put the steel balls to be polished into the upper bin 5, and then put a steel ball into the diameter adjustment component 6 separately to calibrate and debug the machine, put the steel ball into the opening at one end of the conveying pipe 62, and the steel ball sinks downward under the action of gravity, and at the same time passes through the hollow threaded column 63 and falls to the calibration pipe 66, which is raised by the protrusion of the slide protrusion 65. When the steel ball remains stationary, the worker manually rotates the knob 64 on the surface of the hollow threaded column 63. When the knob 64 is rotated, the slide protrusion 65 expands outward. The knob 64 is continuously rotated. When the protrusion of the slide protrusion 65 begins to expand to both sides, the steel ball begins to slowly move downward from the top of the protrusion until the protrusion clamps the surface of the steel ball. The knob 64 stops rotating. At this time, the slide protrusion 65 on the inner wall of the calibration tube 66 fits the surface of the steel ball, corresponding to the current diameter of the steel ball. Then the worker manually holds the hand box 61 to retract the limit telescopic rods at both ends and slowly descend until the calibration tube 66 moves into the feeding pipe 67. At this time, the bottom of the calibration tube 66 abuts against the inclined surface of the spring push block 68 and continues to descend. At the same time, the spring push block 68 is squeezed by the calibration tube 66 and continues to move toward one end. This distance is proportional to the diameter of the steel ball. When the spring push block 68 moves, the multiple sets of racks 69 move in the same direction by a corresponding distance until the opening of one end of the fluid delivery tube 62 is aligned with the end of the feeding pipe 67. When the opening positions overlap, stop moving, and then rotate the knob 64 so that the steel ball inside can fall freely and then stop, and fix the telescopic rods at both ends of the top of the handrail box 61 to prevent reset, and then the spring push block 68 and the rack 69 stop moving. At this time, the moving distance of the spring push block 68 is equal to the diameter of the steel ball plus the size distance of the wall of the calibration tube 66. After the worker manually determines the size of the steel ball and sets the command for the machine function setting, the subsequent process of the optical ball machine can quickly carry out the corresponding standard process flow for the steel ball of this size.
[0048] After the size of the steel ball is determined by the caliber adjustment component 6, the bottom opening of the upper bin 5 is opened through the control panel 2, and the machine is started at the same time, so that the grinding disc 4 rotates, and the water spraying faucet is aimed at the grinding disc 4 to spray. The steel ball is continuously transported to the feeding pipe 67 through the feeding ramp 9. At this time, the spraying adjustment component 7 starts to operate. When the steel ball falls into the spray bin 71, the spline gear 72 rotates due to the movement of the rack 69. When the spline gear 72 rotates, the shaft gear seat As the bevel gear 79 rotates, the handle wheel 78 on the surface of the nozzle 77 rotates. When the handle wheel 78 rotates, the size of the air inlet opening of the nozzle 77 is adjusted. At the same time, under the command of the control panel 2, the polishing liquid in the liquid storage tank 73 flows to the one-way valve 74 and flows to the hydraulic chamber 75. When the polishing liquid flows to the hydraulic chamber 75, it is output to the liquid guide pipe 76 at the bottom. When the polishing liquid flows to the liquid guide pipe 76, the liquid guide pipe 76 is connected to the nozzle 77. The plurality of nozzles 77 are used for spraying, and the opening of the nozzles 77 is adjusted according to the size of the steel ball to continuously spray in the spray bin 71. The steel ball falls into the spray bin 71, and continues to descend through the conduit 711 covered with the polishing liquid. At the same time, the movement of the rack 69 drives the opening and closing gear plate 712 to rotate. When the opening and closing gear plate 712 rotates, the arc bracket brush 714 slidingly connected to the inside of the arc opening on its surface moves, and stops after moving a corresponding distance, and performs a fan-shaped flip in the hollow block 713 at the bottom of the opening and closing gear plate 712. After the steel ball is transported to the surface of the arc bracket brush 714 through the pipeline, the steel ball is decelerated and the polishing liquid on its surface is scraped and brushed, thereby increasing the uniformity of the polishing liquid on the surface of the steel ball and increasing the coverage area. This saves the use of the polishing liquid and avoids the loss caused by excessive use. At the same time, the use of the arc bracket brush 714 makes the polishing liquid better fit the surface of the steel ball, increases the coverage area of the polishing liquid, and improves the subsequent grinding effect.
[0049] When the steel ball passes through the scraping of the arc bracket brush 714, it falls into the shunt regulating component 8 and enters the interior of the collecting pipe 81. At the same time, it is driven by the movement of the rack 69 to drive the transmission gear 85 to rotate. When the transmission gear 85 rotates, the shaft gear seat 84 meshing at one end rotates. When the shaft gear seat 84 rotates, the vertical baffle 83 installed on the top rotates. When the vertical baffle 83 rotates, the openings of the multi-group shunt pipes 82 are blocked, and only one group of shunt pipe 82 openings corresponding to the size of the steel ball is retained for the steel ball to be transported. When the collecting pipeline 81 is connected, the shunt pipe 82 with the opening corresponding to the size of the steel ball transports the steel ball to the grinding path corresponding to the size of the steel ball in the cavity of the grinding disc 4 for grinding the steel ball, so that the optical ball machine can quickly calibrate the size of different batches of steel balls, which is suitable for steel balls of different sizes, making its application range wider, avoiding the situation that different batches of steel balls can only be ground by replacing the optical ball machine, reducing the production cost, and the polishing liquid better fits the surface of the steel ball, increasing the coverage of the polishing liquid, improving the grinding effect while shortening the grinding time, thereby improving the production efficiency.
[0050] The present invention covers any substitution, modification, equivalent method and scheme made on the essence and scope of the present invention. In order to make the public have a thorough understanding of the present invention, specific details are described in detail in the following preferred embodiments of the present invention, but those skilled in the art can fully understand the present invention without the description of these details. In addition, in order to avoid unnecessary confusion about the essence of the present invention, well-known methods, processes, procedures, components and circuits are not described in detail.
[0051] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.
Claims
1. A vertical optical ball camera, characterized in that: It comprises a machine body, a control panel is installed at one end of the machine body, a bracket is installed on the top of the machine body, a grinding disc is installed at the bottom of the bracket, a loading bin is installed at the rear of the machine body, and a feeding ramp is installed at the bottom of the loading bin; A caliber adjustment component is installed at the bottom end of the top of the bracket, and the caliber adjustment component is used to match the specifications of balls of different sizes, thereby adjusting the specification parameters of other parts of the machine; A spraying adjustment component, wherein a spraying adjustment component is disposed at the bottom of the aperture adjustment component, and the spraying adjustment component is used to spray an equal amount of polishing liquid on the steel ball; A flow regulating assembly is installed on the top of the grinding disc, and the flow regulating assembly is used to transport steel balls of different sizes to grinding channels of corresponding sizes; The bracket is composed of a cylindrical frame and a circular groove, the grinding disc is installed at the axis of the circular groove, one end of the feeding ramp is installed on the opening of one end of the feeding pipe, and is arranged on the displacement path of the fluid delivery pipe, and has the same diameter as the opening of the fluid delivery pipe; The caliber adjustment assembly includes a handrail box, the handrail box is installed at one end of the bracket, telescopic rods are arranged at both ends of the bottom of the handrail box, a fluid delivery pipe is installed at the bottom of the handrail box, a hollow threaded column is installed at the bottom of the fluid delivery pipe, and the inner diameter of the hollow threaded column is the same as the inner diameter of the fluid delivery pipe; The surface of the hollow threaded column is threadedly connected with a knob, the inner wall of the knob is rotatably connected with a slide protrusion, one end of the slide protrusion is plugged with a calibration tube, and a feeding pipe is installed at the bottom of the telescopic rod; A spring push block is inserted into one end of the feeding pipe, one end of the spring push block is in contact with the inner wall of the feeding pipe, and a vertical plate is installed at the other end of the spring push block. A plurality of racks are arranged at one end of the vertical plate, and the plurality of racks are respectively meshed and connected with one end of the spraying adjustment component and the diversion adjustment component; The spray adjustment assembly includes a spray bin, which is installed at the bottom of the feeding pipe, and the interior of the spray bin is rotatably connected to a spline gear, and the interior of the spline gear is meshingly connected to a rotating shaft gear seat 1, and a bevel gear is installed on the top of the rotating shaft gear seat 1; The surface of the bevel gear is meshedly connected with a handle wheel, a spray head is installed inside the handle wheel, a liquid guide tube is installed at one end of the spray bin, a one-way valve is installed at one end of the liquid guide tube, a hydraulic chamber is installed at the top of the one-way valve, and a liquid storage tank is installed at one end of the one-way valve; A conduit is arranged at the axial center position of the spline gear, the surface of the conduit is rotatably connected to an opening and closing gear plate, the surface of the opening and closing gear plate is provided with a plurality of groups of arc openings, the interiors of the plurality of groups of arc openings are slidably connected with arc bracket brushes, a hollow block is installed at the bottom of the opening and closing gear plate, the hollow block corresponds to the position of the arc opening inside the opening and closing gear plate.
2. The vertical optical ball camera according to claim 1, characterized in that: The shunt regulating assembly includes a shunt pipe, which is installed on the top of the grinding disc. The top of the shunt pipe is bent and multiple groups are provided. The multiple groups of shunt pipes are arranged around the top of the grinding disc at equal angles. A collecting pipe is installed on the top of the shunt pipe, and a rotating shaft gear seat 2 is installed on the bottom of the collecting pipe.
3. The vertical optical ball camera according to claim 2, characterized in that: One end of the rotating shaft gear seat 2 is meshedly connected with a transmission gear, and a vertical baffle is installed on the top of the rotating shaft gear seat 2. The vertical baffles are arranged in multiple groups and overlap with the opening of the shunt pipe. The size of the vertical baffles is the same as the size of the shunt pipe of the largest group, and one of the multiple groups of vertical baffles is a hollow vertical baffle.
Citation Information
Patent Citations
Stainless steel ball grinding automatic feeding device
CN106695544A
Grinding fluid adding device of vertical steel ball lapping machine
CN112605891A
Novel steel ball millstone
CN218904895U