Textile fabric steam setting equipment

By designing the shaping chamber, steam heating chamber and pressurization chamber in the steam setting equipment of textile fabrics, and separating the oil with spiral blades and turbochargers, the problems of oil pollution and heat waste in the steam setting device are solved, and steam is realized efficient utilization and water resource recycling.

CN119121544APending Publication Date: 2024-12-13JIANGSU DINGXIN PRINTING & DYEING
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Patent Information

Application Number
CN202411550559.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-01
Publication Date
2024-12-13

AI Technical Summary

Technical Problem

The existing steam shaping device volatilizes oil compounds due to the high temperature of steam, causing oil fume to be mixed into the steam, which has low utilization rate and causes waste of heat energy.

Method used

A steam shaping equipment for textile fabrics is designed, including a shaping chamber, a steam heating chamber and a pressurization chamber, which separates the oil through spiral blades and reducer plates, and uses a turbocharger and a condensation system to improve steam utilization.

Benefits of technology

It effectively improves the thermal energy utilization rate of steam, reduces the impact of oil on steam recovery, realizes the recycling of steam and the recycling of water resources, and improves product quality and energy-saving efficiency.

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Abstract

The invention relates to textile fabric steam setting equipment, and relates to the technical field of textile devices.The textile fabric steam setting equipment comprises a box body, a steam heating cavity is formed in the box body, the steam heating cavity is formed in the bottom of a discharging cavity, a steam leading-in cavity is formed between the steam heating cavity and the discharging cavity, and a pressurizing cavity is further formed in the box body; one end of the pressurizing cavity is communicated with the steam leading-in cavity, the other end of the pressurizing cavity is communicated with the shaping cavity through a flow equalizing plate, a cavity is further formed in the box body to form an oil separation cavity, a recovery channel is further formed in the box body, one end of the recovery channel is communicated with the top of the shaping cavity, and the other end of the recovery channel is communicated with the oil separation cavity; a spiral blade and a speed brake are arranged in the oil separation cavity, the spiral blade is transversely arranged in the oil separation cavity, the speed brake is formed by combining a plurality of vertically and fixedly arranged corrugated blades, and an oil cavity used for containing oil is formed in the bottom of the oil separation cavity. The heat energy utilization of the steam shaping device can be improved, and the technical effect of saving energy is achieved.
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Description

Technical Field

[0001] The present application relates to the technical field of textile devices, and in particular to a steam setting device for textile fabrics. Background Art

[0002] In the production process of textiles, after the preliminary treatments such as grey cloth, desizing, and dyeing, the textile needs to go through the shaping process. The shaping of the fabric at this stage plays a decisive role in the final value of the finished fabric. Heat shaping is mainly used to finely finish and shape the textile with the help of hot air or steam devices. However, when using the steam shaping device for shaping, the high temperature characteristics of the steam will cause the oil compounds (such as lubricating oil) inside the shaping equipment to be brought out, which causes a large amount of oil smoke to be mixed into the steam, and also makes the steam with oil liquid unable to be recycled. According to existing technical statistics, the steam utilization rate of such steam shaping devices is generally less than 10%, resulting in a large amount of heat energy waste. Summary of the invention

[0003] In order to improve the thermal energy utilization of the steam setting device and achieve the technical effect of energy saving, the present application provides a textile fabric steam setting device.

[0004] The present application provides a textile fabric steam setting device, which adopts the following technical solution: A steam shaping device for textile fabrics, comprising a box body, a feeding mechanism and a receiving mechanism, wherein a feeding cavity and a discharging cavity are arranged in the box body, a through opening connected with the feeding cavity and the discharging cavity is opened on the box body to form a feeding port and a discharging port, the feeding cavity is connected with a shaping cavity, the shaping cavity is arranged in the feeding direction of the fabric, a connecting through opening is opened between the shaping cavity and the feeding cavity, a steam heating cavity is also arranged in the box body, the steam heating cavity is arranged at the bottom of the discharging cavity, a steam introduction cavity is arranged between the steam heating cavity and the discharging cavity, and the steam heating cavity is arranged at the bottom of the discharging cavity. A pressurizing chamber is also provided, one end of which is connected to the steam inlet chamber, and the other end is connected to the shaping chamber. A cavity is also provided in the box body to form an oil separation chamber, and a recovery channel is also provided in the box body. One end of the recovery channel is connected to the top of the shaping chamber, and the other end is connected to the oil separation chamber. A spiral blade and a deceleration plate are provided in the oil separation chamber. The spiral blade is horizontally placed in the oil separation chamber, and the deceleration plate is composed of a plurality of vertically fixed corrugated blades. An oil chamber for holding oil is provided at the bottom of the oil separation chamber.

[0005] In a specific possible implementation manner, a conveying assembly is disposed in the molding cavity, and the conveying assembly is composed of a plurality of rollers, including a first conveying roller, a second conveying roller, a first turning roller, a second turning roller, and an outgoing roller.

[0006] By adopting the above technical solution, the shaping chamber is the area where the cloth is shaped, and a conveying assembly composed of multiple rollers is designed. These rollers include a first conveying roller and a second conveying roller, which are responsible for the transmission and positioning of the cloth. The setting of the first turning roller and the second turning roller enables the cloth to turn smoothly during the shaping process to adapt to different shaping requirements. The outgoing roller is responsible for conveying the shaped cloth to the receiving mechanism. Such a design ensures stable transmission and precise shaping of the cloth. The design of the steam heating chamber, steam is introduced into the shaping chamber through the steam introduction chamber to heat and shape the cloth. The setting of the pressurizing chamber can increase the pressure of the steam in the shaping chamber, further improving the shaping effect. The design of the oil separation chamber is to collect and process the oil mist generated in the equipment. The setting of the spiral blade and the deceleration plate can effectively separate the oil and gas, so that the oil can flow smoothly into the oil chamber, avoiding the influence of the oil mist on the equipment and the environment.

[0007] In a specific implementation scheme, a spreading plate and a pressing roller are fixedly arranged in the feeding cavity, the pressing roller is divided into a first pressing roller and a second pressing roller, the first pressing roller and the second pressing roller are arranged on both sides of the length direction of the spreading plate, the spreading plate is arranged in a plate shape with a smooth surface, and both ends of the spreading plate along the feeding direction of the cloth are provided with rounded corners, a guide platform is arranged in the discharge cavity, and a plurality of edge finishing wheels are fixedly arranged on both sides of the guide platform By adopting the above technical solution, a spreading plate and a pressure roller are fixedly arranged in the feeding cavity. The spreading plate is a plate-like object with a smooth surface, and pressure rollers are arranged on both sides of its length direction, which are divided into a first pressure roller and a second pressure roller. Such a design can effectively spread and flatten the cloth and remove the wrinkles generated in the cloth during the transmission process. The rounded corners at both ends of the spreading plate further reduce the friction and resistance of the cloth during the transmission process.

[0008] In a specific feasible implementation scheme, an electric heating device and a steam exporter are provided in the steam heating chamber. The steam exporter includes a steam collecting hood and a long tube fixedly arranged on the top of the steam collecting hood. The steam collecting hood is arranged as a shell cover with an arc surface. The long tube passes through the partition between the steam heating chamber and the steam inlet chamber and extends into the steam inlet chamber.

[0009] By adopting the above technical solution, the electric heating device in the steam heating chamber can efficiently heat the steam, and the steam exporter is responsible for exporting the heated steam to the steam introduction chamber. The arc surface design of the steam collection hood can effectively collect and guide the steam, and the long tube ensures that the steam enters the steam introduction chamber smoothly.

[0010] In a specific possible implementation scheme, a turbocharger and a flow equalizing plate are arranged in the pressurized chamber, and small holes for steam to pass through are opened on the flow equalizing plate to form flow equalizing holes.

[0011] By adopting the above technical solution, the installation of the turbocharger in the pressurized chamber can increase the pressure of the steam, while the design of the equalizing holes on the equalizing plate enables the steam to flow evenly during the pressurization process, thereby ensuring the stability and efficiency of the equipment.

[0012] In a specific feasible implementation scheme, a layered plate is provided in the outlet direction of the oil separation chamber, and the layered plate separates and forms a hot steam diversion channel and a cold steam diversion channel. The turbocharger includes a driven turbine arranged in the steam inlet chamber, an active turbine arranged in the cold steam diversion channel, and an intermediate guide wheel arranged in the hot steam diversion channel in sequence. The active turbine and the driven turbine are driven by a worm gear, the intermediate guide wheel is sleeved on the worm and rotates with the worm, and an intake channel connected to the steam inlet chamber is opened at the position of the hot steam diversion channel corresponding to the intermediate guide wheel.

[0013] By adopting the above technical solution, the design of the oil separation chamber effectively separates the oil in the steam. Through the setting of the layered plate, the hot steam diversion channel and the cold steam diversion channel, the hot steam and condensation separation process can be carried out smoothly. The combination of the driven turbine, the active turbine and the intermediate guide wheel in the turbocharger realizes efficient energy transmission and utilization through worm gear transmission. The setting of the air intake channel in the hot steam diversion channel allows the hot steam to smoothly enter the turbocharger system.

[0014] In a specific possible implementation scheme, the cold steam diversion channel is connected to the condensation channel, and a cavity is opened in the box to form a condensation cavity, the condensation cavity is connected to the condensation channel, and a condensation plate heat sink is arranged in the condensation cavity.

[0015] By adopting the above technical solution, the cold steam diversion channel is connected to the condensation channel to enable the condensation process to proceed. The condensation chamber in the box is connected to the condensation channel, and the setting of the condensation plate heat sink further promotes the condensation process. The condensed water can be collected and used, realizing the recycling of resources.

[0016] In a specific feasible implementation scheme, a water adding chamber is opened at the bottom of the condensing chamber, and the water adding chamber includes a driving chamber, a water storage chamber and a pumping chamber. The water storage chamber and the condensing chamber are connected by opening a small hole, and the driving chamber and the water storage chamber are separated by a partition. A cylinder is arranged in the driving chamber, and the output shaft of the cylinder extends into the water storage chamber and is fixed with a piston. The shape of the pumping chamber and the piston are matched, and a one-way valve is arranged between the pumping chamber and the steam heating chamber.

[0017] By adopting the above technical solution, the automatic water adding function is realized in the water adding chamber through the combination of the cylinder and the piston. The isolation design of the driving chamber and the water storage chamber ensures the safe operation of the cylinder. The setting of the one-way valve prevents the reverse flow of steam.

[0018] In a specific feasible implementation scheme, the feeding mechanism includes a feeding rack and a lifting frame, and rectangular through grooves are vertically opened at both ends of the feeding rack to form a slide groove. Guide blocks are provided at both ends of the lifting frame corresponding to the slide groove. The guide blocks are inserted into the slide groove and can slide up and down along the slide groove. The feeding mechanism also includes a pulley assembly, and the sliding assembly includes a movable pulley, a fixed pulley and a twisted rope. A hook is provided at the end of the twisted rope, and the hook hooks the top of the lifting frame. A servo motor is fixedly provided on the side wall of the feeding rack, and the output shaft of the servo motor is fixedly connected to a capstan, and the capstan is connected to the twisted rope.

[0019] By adopting the above technical solution, the design of the slide slot of the loading rack and the guide block of the lifting frame realizes the stable up and down movement of the lifting frame. The setting of the pulley assembly makes the loading process easier and more labor-saving. The servo motor drives the capstan, which is connected to the lifting frame through the twisted rope, realizing the function of automatic loading.

[0020] In a specific feasible implementation scheme, the material receiving mechanism includes a material receiving frame and a cloth manipulation assembly, the cloth manipulation assembly includes a cloth manipulation frame, a cloth manipulation roller and a motor, the cloth manipulation frame is rotatably arranged at the material discharge port on the box body, the cloth manipulation roller is driven by a motor, the motor is fixedly arranged on the box body, and a crank rocker mechanism is arranged between the motor and the cloth manipulation frame.

[0021] By adopting the above technical solution, the material receiving frame in the material receiving mechanism is used to collect the processed materials, and the cloth swinging assembly includes a cloth swinging frame, a cloth swinging roller and a motor. The cloth swinging frame is connected to the motor through a crank rocker mechanism, and the rotation of the motor drives the cloth swinging frame and the cloth swinging roller to rotate, thereby realizing the collection of the cloth. This allows the materials to be stacked more evenly during the material receiving process, thereby improving the processing effect.

[0022] In summary, the present application includes at least one of the following beneficial technical effects: 1. Through the shaping chamber, steam heating chamber and pressurizing chamber, it is ensured that steam can effectively heat and shape the fabric. The transmission assembly composed of multiple rollers in the shaping chamber ensures the stable transmission and accurate shaping of the fabric. The setting of the pressurizing chamber can increase the pressure of the steam in the shaping chamber, further improve the shaping effect, make the fabric shaping more uniform, and improve the quality of the product.

[0023] 2. Through the design of the oil separation chamber, the oil mist generated in the equipment can be effectively collected and processed. The setting of the spiral blades and the speed reducer can effectively separate the oil, so that the oil can flow smoothly into the oil chamber, eliminating the influence of the oil on steam recovery, so that the steam can be recycled. In addition, the design of the condensation system allows the cold steam to be condensed and collected, realizing the recycling of water resources, which is in line with the modern production concept of energy saving and environmental protection. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 is a three-dimensional diagram of an embodiment of the present application; Figure 2 and Figure 3 It is a cross-sectional view of an embodiment of the present application.

[0025] Explanation of the reference numerals: 1. housing; 11. steam heating chamber; 12. steam inlet chamber; 13. pressurizing chamber; 131. worm gear mechanism; 132. driving turbine; 133. driven turbine; 134. intermediate guide wheel; 14. flow equalizing plate; 141. flow equalizing hole; 21. feeding chamber; 22. shaping chamber; 24. recovery channel; 25. oil separation chamber; 26. oil chamber; 272. hot steam diversion channel; 27. stratification plate; 271. cold steam diversion channel; 29. ​​condensation channel; 30. condensation chamber; 31. water adding chamber; 32. driving chamber; 321. cylinder; 322. piston; 33. water storage chamber; 34. pumping chamber; 251. spiral blade Plate; 261, deceleration plate; 262, corrugated blade; 23, discharge chamber; 231, guide platform; 41, flat plate; 42, first pressure roller; 43, second pressure roller; 51, first conveying roller; 52, second conveying roller; 53, first steering roller; 54, second steering roller; 55, discharge roller; 6, electric heating device; 7, steam exporter; 71, steam collecting hood; 72, long tube; 8, feeding mechanism; 81, feeding rack; 82, slide; 83, guide block; 84, lifting frame; 85, hinge rope; 86, capstan; 87, servo motor; 9, receiving mechanism; 91, receiving frame; 92, drive motor; 93, swing rack; 94, swing roller. DETAILED DESCRIPTION

[0026] The following is combined with Figure 1-3 This application is described in further detail.

[0027] In the description of the invention, it should be understood that descriptions involving orientation, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the invention.

[0028] The embodiment of the present application discloses a steam setting device for textile fabrics, including a box body 1, a feeding mechanism 8 and a receiving mechanism 9. The feeding mechanism 8 includes a feeding rack 81 and a lifting frame 84. The feeding rack 81 is fixedly arranged on the ground. Rectangular through grooves are vertically opened at both ends of the feeding rack 81 to form a slide 82. Guide blocks 83 are arranged at both ends of the lifting frame 84 corresponding to the slide 82. The guide blocks 83 are inserted into the slide 82 and can slide up and down along the slide 82. The lifting frame 84 is set to a frame shape that can accommodate, and the lifting frame 84 relies on the guide blocks 83 to achieve the technical effect of moving up and down along the slide 82. The feeding mechanism 8 also includes a pulley assembly, and the sliding assembly includes a movable pulley, a fixed pulley and a twisted rope. The end of the twisted rope is provided with a hook, and the hook hooks the top of the lifting frame 84. A servo motor 87 is fixedly provided on the side wall of the loading rack 81, and the output shaft of the servo motor 87 is fixedly connected to a capstan 86, which is connected to a hinge rope 85. The servo motor 87 drives the hinge rope 85 to cooperate with a movable pulley and a fixed pulley to realize labor-saving transportation. The lifting frame 84 is used to place the cloth to be shaped.

[0029] The material receiving mechanism 9 includes a material receiving frame 91 and a cloth swing assembly. The material receiving frame 91 is configured to be a frame capable of accommodating an object. The cloth swing assembly includes a cloth swing frame 93, a cloth swing roller 94 and a motor. The cloth swing frame 93 is rotatably disposed near the material outlet of the box body 1. The cloth swing roller 94 is rotatably disposed on the side of the cloth swing frame 93 away from the box body 1. The cloth swing roller 94 is configured to be an active roller, and the cloth swing roller 94 is driven to rotate by a conventional motor. The motor is fixedly disposed on the box body 1, and a crank rocker mechanism is disposed between the motor and the cloth swing frame 93. The motor drives the cloth swing roller 94 to swing through the crank rocker mechanism.

[0030] The box body 1 is partitioned by partition boards to form multiple cavities. Specifically, a feeding cavity 21 is provided in the box body 1. The feeding cavity 21 is provided on the side of the box body 1 close to the feeding mechanism 8. The box body 1 is provided with a through opening connected to the feeding cavity 21 to form a feeding port. The feeding port is provided at one end of the box body 1 close to the feeding mechanism 8. A spreading plate 41 and a pressing roller are fixedly provided in the feeding cavity 21. The pressing rollers are provided with two identical first pressing rollers 42 and second pressing rollers 43. The first pressing rollers 42 and second pressing rollers 43 are provided on both sides of the length direction of the spreading plate 41. The spreading plate 41 is provided in a plate shape with a smooth surface. Both ends of the spreading plate 41 along the cloth feeding direction are provided with rounded corners. The cloth passes through the bottom of the first pressing roller 42 and the second pressing roller 43 and is flattened from the top of the spreading plate 41. The first pressing roller 42 and the second pressing roller 43 apply downward pressure to the cloth at both ends of the spreading plate 41, so that the cloth passing through the spreading plate 41 can be unfolded to be flat. This arrangement facilitates the positioning of the cloth to be more flat.

[0031] The feeding cavity 21 is connected to the shaping cavity 22, which is arranged in the feeding direction of the cloth. A conveying assembly is arranged in the shaping cavity 22, and the conveying assembly is composed of multiple rollers, including a first conveying roller 51, a second conveying roller 52, a first turning roller 53, a second turning roller 54 and an outgoing roller 55. The first conveying roller 51, the second conveying roller 52, the first turning roller 53, the second turning roller 54 and the outgoing roller 55 are all configured as active rollers controlled by separate motors. The first conveying roller 51 and the second conveying roller 52 are arranged above the shaping cavity 22. The first conveying roller 51 and the second conveying roller 52 are arranged at the same level. The first conveying roller 51 is arranged on the side of the shaping cavity 22 close to the feed port. A connecting passage is provided between the shaping cavity 22 and the feeding cavity 21. The cloth is pulled into the shaping cavity 22 by the first conveying roller 51 and the second conveying roller 52. The first turning roller 53 and the second turning roller 54 are arranged below the second conveying roller 52. The first turning roller 53 and the second turning roller 54 are respectively used to guide the cloth to turn in the shaping cavity 22. A discharging cavity 23 is also provided in the box body 1. The discharging cavity 23 is arranged at the bottom of the feeding cavity 21. A connecting passage is provided between the discharging cavity 23 and the shaping cavity 22. The outgoing roller 55 is arranged at one end of the shaping cavity 22 near the discharging cavity 23, and is used to guide the cloth to be transferred out of the shaping cavity 22. A guide platform 231 is arranged in the discharging cavity 23, and a plurality of edge-closing wheels are fixedly arranged on both sides of the guide platform 231. The edge-closing wheels are fixed to the two sides of the guide platform 231 through brackets, and the edge-closing wheels apply downward pressure toward the guide platform 231 along the two side edges of the guide platform 231. When the cloth passes through the top of the guide platform 231, the edge-closing wheels press and close the two ends of the cloth, so that the edge of the cloth remains flat and the wrinkles on the edge of the cloth are smoothed.

[0032] The box body 1 is also provided with a steam heating chamber 11, which is arranged at the bottom of the discharge chamber 23, and a steam introduction chamber 12 is arranged between the steam heating chamber 11 and the discharge chamber 23. An electric heating device 6 and a steam exporter 7 are arranged in the steam heating chamber 11. Water is stored in the steam heating chamber 11, and a one-way valve is arranged at the bottom of the steam heating chamber 11. Water is added through the one-way valve and a water pump connected to the outside. The electric heating device 6 is set as a conventional electric heating device, and the electric heating device 6 boils water to generate steam. The steam exporter 7 includes a steam collection hood 71 and a long tube 72 fixedly arranged on the top of the steam collection hood 71. The steam collection hood 71 is arranged in the steam heating chamber 11, and the long tube 72 passes through the partition between the steam heating chamber 11 and the steam introduction chamber 12 and extends into the steam introduction chamber 12. The steam collecting hood 71 is configured as a shell with an arc surface, and one end of the steam collecting hood 71 with a concave surface faces the steam heating chamber 11. The steam in the steam heating chamber 11 is collected by the steam collecting hood 71, and the splashes of boiling water are blocked, and the steam is only introduced into the steam introduction chamber 12 through the long tube 72. As a chamber where steam is generated, the pressure of the steam heating chamber 11 is greater than that of the steam introduction chamber 12. When the steam flows from the steam collecting hood 71 into the long tube 72, the structure of the steam circulation is suddenly reduced, so the steam will be quickly sprayed into the steam introduction chamber 12. A pressurized chamber 13 is also provided in the box body 1, and the pressurized chamber 13 is connected to the steam introduction chamber 12. A turbocharger and a flow equalizer 14 are provided in the pressurized chamber 13. One end of the pressurized chamber 13 is connected to the steam introduction chamber 12, and the other end is connected to the shaping chamber 22 through the flow equalizer 14. The flow equalizing plate 14 is used to balance the airflow of steam. Small holes for steam to pass through are opened on the flow equalizing plate 14 to form flow equalizing holes 141. The steam enters the shaping cavity 22 through the flow equalizing holes 141 in the pressurized cavity 13. The flow equalizing holes 141 allow the steam to evenly meet the cloth in the shaping cavity 22, thereby achieving the technical effect of steam shaping the cloth.

[0033] A recovery channel 24 is also provided in the box body 1. The steam flowing out from the flow-balancing holes 141 at the bottom of the cloth is in full contact with the cloth, and passes through the cloth under the action of the rising hot air to float on the top of the molding cavity 22. The recovery channel 24 is connected to the top of the molding cavity 22. Since the steam in the pressurizing cavity 13 continuously flows into the molding cavity 22, the excess steam at the top of the molding cavity 22 flows into the recovery channel 24. The recovery channel 24 is configured as a bent channel, and the recovery channel 24 bends to the bottom of the pressurizing cavity 13. When steam circulates inside the housing 1, the lubricating oil on the transmission parts and connectors in the housing 1 is taken away with the steam droplets, so that the steam is mixed with oil. Such steam may cause the cloth to be contaminated by oil and wrinkled when reused. Therefore, a cavity is opened in the housing 1 to form an oil separation chamber 25, which is opened at the end of the recovery channel 24. The oil separation chamber 25 is connected to the recovery channel 24, and the cross-sectional width of the oil separation chamber 25 is greater than the width of the recovery channel 24. The oil separation chamber 25 is provided with a spiral blade 251 and a deceleration plate 261, and the spiral blade 251 is horizontally placed in the oil separation chamber 25. The deceleration plate 261 is fixedly arranged between the spiral blade 251 and the recovery channel 24, and the deceleration plate 261 is composed of a plurality of vertically fixed corrugated blades 262. When the steam enters the oil separation chamber 25, the rapidly increasing cavity space will instantly reduce the flow speed of the steam. The steam hits the deceleration plate 261 again and is further decelerated by the corrugated blades 262. When the steam passes through the spiral blades 251, the oil particles in the steam are separated under the action of gravity according to the oil separation principle of reducing the air flow speed and changing the air flow direction. The oil particles with a diameter of more than 0.2 mm contained in the steam are separated. In the embodiment of the present application, the flow rate of the steam when passing through the corrugated blades 262 is controlled below 1 m / s.

[0034] An oil chamber 26 for holding oil is provided at the bottom of the oil separation chamber 25. The oil particles separated from the steam drip downward along the surface of the spiral blade 251 under the action of gravity and flow into the oil chamber 26. The partition between the oil chamber 26 and the oil separation chamber 25 is set as an inclined plate, and a small hole is left at the end of the inclined plate. The oil flows along the inclined plate to the small hole at the end of the inclined plate and drips into the oil chamber 26 from the small hole. This setting can prevent steam from flowing into the oil chamber 26 and causing secondary carryover of oil.

[0035] The steam that has entered the oil separation chamber 25 is easy to form layers in the oil separation chamber 25 due to the slow speed, that is, the layers are formed according to the temperature, the steam with higher temperature floats on the top of the oil separation chamber 25, and the steam with lower temperature is at the bottom of the oil separation chamber 25. A layering plate 27 is arranged in the outlet direction of the oil separation chamber 25, and the layering plate 27 separates and forms a hot steam diversion channel 272 and a cold steam diversion channel 271, wherein hot and cold do not specifically refer to a certain temperature, but the relative temperature of the steam. The hot steam diversion channel 272 is arranged on the top of the cold steam diversion channel 271, and the steam floating on the top of the oil separation chamber 25 flows into the hot steam diversion channel 272, and the steam floating on the bottom of the oil separation chamber 25 enters the cold steam diversion channel 271.

[0036] The turbocharger includes a driven turbine 133 arranged in sequence in the steam inlet chamber 12, an active turbine 132 arranged in the cold steam diversion channel 271, and an intermediate guide wheel 134 arranged in the hot steam diversion channel 272. The active turbine 132 and the driven turbine 133 are driven by a worm gear, and the intermediate guide wheel 134 is sleeved on the worm and rotates with the worm. The steam in the cold steam diversion channel 271 drives the active turbine 132 to rotate at a speed lower than 1m / s, and the active turbine 132 drives the worm gear and the worm gear to rotate in turn. The worm gear drives the worm gear connected to the driven turbine 133 to rotate again, and then drives the driven turbine 133 to rotate. Thus, a turbocharging effect is formed, that is, the active turbine 132 is driven by the cold steam, and the steam in the steam inlet chamber 12 is pressurized and forcibly introduced into the pressurization chamber 13 through the rotation of the driven turbine 133. This setting can increase the pressure of the steam and make the steam heat setting effect better.

[0037] An air intake channel connected to the steam inlet chamber 12 is opened at the position of the hot steam diversion channel 272 corresponding to the intermediate guide wheel 134. The intermediate guide wheel 134 is driven to rotate by the worm gear. The intermediate guide wheel 134 forcibly introduces the steam in the hot steam diversion channel 272 into the steam inlet chamber 12, and cooperates with the rotation of the driven turbine 133 with a larger area than the intermediate guide wheel 134 to form a pressure difference between the steam inlet chamber 12 and the hot steam diversion channel 272. The dual effects of the pressure difference and the intermediate guide wheel 134 are used to forcibly introduce the steam in the hot steam diversion channel 272 into the steam inlet chamber 12 and continue to participate in the next steam cycle, thereby realizing the recovery and utilization of the steam heat and improving the overall thermal efficiency of the device.

[0038] The cold steam diversion channel 271 is connected to the condensation channel 29. The steam passing through the active turbine 132 flows into the condensation channel 29. A cavity is also provided in the housing 1 to form a condensation chamber 30. The condensation chamber 30 is connected to the condensation channel 29. A condensation plate heat sink is provided in the condensation chamber 30. The condensation plate heat sink is conventionally provided and will not be described here. A water adding chamber 31 is provided at the bottom of the condensation chamber 30. The water adding chamber 31 includes three parts, namely a driving chamber 32, a water storage chamber 33 and a pumping chamber 34. The water condensed in the condensation chamber 30 flows into the water storage chamber 33. Specifically, the water storage chamber 33 is connected to the condensation chamber 30 by opening a small hole. The water droplets condensed on the condensation plate heat sink flow into the water storage chamber 33 through the small hole. The driving chamber 32 and the water storage chamber 33 are separated by a partition. A cylinder 321 is arranged in the driving chamber 32. The output shaft of the cylinder 321 extends into the water storage chamber 33 and is fixedly provided with a piston 322. The pumping chamber 34 is matched with the shape of the piston 322. The cylinder 321 pushes the piston 322 to push the water in the water storage chamber 33 into the pumping chamber 34. Since the pumping chamber 34 is arranged as a sealed chamber, it can be pressurized in cooperation with the piston 322. A one-way valve is arranged between the pumping chamber 34 and the steam heating chamber 11. When the piston 322 is pressurized to the pressure opening threshold set by the one-way valve, the cooled and recovered water can be pumped into the steam heating chamber 11 for recycling.

[0039] The implementation principle of the embodiment of the present application is as follows: the cloth is pulled by the first conveying roller 51 and the second conveying roller 52, and the cloth is smoothly introduced into the shaping chamber 22. In the shaping chamber 22, the cloth is acted upon by the steam introduced from the steam heating chamber 11. The steam contacts the cloth with a uniform airflow through the pressurizing chamber 13 and the equalizing plate 14, thereby achieving thermal shaping of the fabric. In this process, the design of the oil separation chamber 25 effectively prevents the oil mixed in the steam from contaminating the fabric. The hot steam is layered in the oil separation chamber 25, and the hot steam enters the hot steam diversion channel 272, while the cold steam enters the condensation channel 29. The hot steam is pressurized by the turbocharger and introduced into the steam introduction chamber 12 again, forming a steam recycling. The cold steam enters the condensation chamber 30 through the condensation channel 29, and the water droplets formed after cooling are collected and recycled. In the process of the cloth being passed out of the shaping chamber 22, the edge trimming wheel presses and trims the two ends of the cloth, so that the edge of the cloth remains flat, effectively eliminating the wrinkles on the edge of the cloth. The cloth is then discharged from the discharge cavity 23 and further stacked by the cloth manipulation assembly.

[0040] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A steam setting device for textile fabrics, Features: The invention comprises a box body (1), a feeding mechanism (8) and a receiving mechanism (9), wherein a feeding chamber (21) and a discharging chamber (23) are arranged in the box body (1), and a through opening communicating with the feeding chamber (21) and the discharging chamber (23) is provided on the box body (1) to form a feeding port and a discharging port, wherein the feeding chamber (21) is communicated with a shaping chamber (22), the shaping chamber (22) is arranged in the feeding direction of the cloth, and a communicating through opening is provided between the shaping chamber (22) and the feeding chamber (21), wherein a steam heating chamber (11) is further arranged in the box body (1), wherein the steam heating chamber (11) is arranged at the bottom of the discharging chamber (23), and a steam introduction chamber (12) is arranged between the steam heating chamber (11) and the discharging chamber (23), and wherein a pressurizing chamber ( 13), one end of the pressurizing chamber (13) is connected to the steam inlet chamber (12), and the other end is connected to the shaping chamber (22); a cavity-forming oil separation chamber (25) is also provided in the casing (1); a recovery channel (24) is also provided in the casing (1); one end of the recovery channel (24) is connected to the top of the shaping chamber (22), and the other end is connected to the oil separation chamber (25); a spiral blade (251) and a deceleration plate (261) are provided in the oil separation chamber (25); the spiral blade (251) is horizontally arranged in the oil separation chamber (25); the deceleration plate (261) is composed of a plurality of vertically fixed corrugated blades (262); and an oil chamber (26) for containing oil is provided at the bottom of the oil separation chamber (25).

2. A textile fabric steam setting device according to claim 1, Features: A conveying assembly is arranged in the molding cavity (22), and the conveying assembly is composed of a plurality of rollers, including a first conveying roller (51), a second conveying roller (52), a first turning roller (53), a second turning roller (54) and an outgoing roller (55).

3. A textile fabric steam setting device according to claim 1, Features: A spreading plate (41) and a pressing roller are fixedly arranged in the feeding cavity (21), and the pressing roller is divided into a first pressing roller (42) and a second pressing roller (43). The first pressing roller (42) and the second pressing roller (43) are arranged on both sides of the spreading plate (41) in the length direction. The spreading plate (41) is arranged in a plate shape with a smooth surface. Both ends of the spreading plate (41) along the cloth feeding direction are provided with rounded corners. A guide platform (231) is arranged in the discharging cavity (23), and a plurality of edge finishing wheels are fixedly arranged on both sides of the guide platform (231).

4. A textile fabric steam setting device according to claim 1, Features: An electric heating device (6) and a steam exporter (7) are arranged in the steam heating chamber (11); the steam exporter (7) comprises a steam collecting hood (71) and a long tube (72) fixedly arranged on the top of the steam collecting hood (71); the steam collecting hood (71) is arranged as a shell with an arc surface; the long tube (72) passes through a partition between the steam heating chamber (11) and the steam introduction chamber (12) and extends into the steam introduction chamber (12).

5. A textile fabric steam setting device according to claim 1, Features: A turbocharger and a flow equalizing plate (14) are arranged in the pressurizing chamber (13), and the flow equalizing plate (14) is provided with small holes for steam to pass through to form flow equalizing holes (141).

6. A textile fabric steam setting device according to claim 5, Features: A stratified plate (27) is provided in the outlet direction of the oil separation chamber (25), and the stratified plate (27) is separated to form a hot steam diversion channel (272) and a cold steam diversion channel (271). The turbocharger comprises a driven turbine (133) arranged in sequence in the steam inlet chamber (12), a driving turbine (132) arranged in the cold steam diversion channel (271), and an intermediate guide wheel (134) arranged in the hot steam diversion channel (272). The driving turbine (132) and the driven turbine (133) are driven by a worm gear. The intermediate guide wheel (134) is sleeved on the worm and rotates with the worm. The hot steam diversion channel (272) is provided with an intake channel connected to the steam inlet chamber (12) at a position corresponding to the intermediate guide wheel (134).

7. A textile fabric steam setting device according to claim 6, Features: The cold steam diversion channel (271) is connected to a condensation channel (29), and a cavity is also provided in the box body (1) to form a condensation chamber (30). The condensation chamber (30) is connected to the condensation channel (29), and a condensation plate heat sink is arranged in the condensation chamber (30).

8. A textile fabric steam setting device according to claim 7, Features: A water adding chamber (31) is provided at the bottom of the condensing chamber (30), and the water adding chamber (31) comprises a driving chamber (32), a water storage chamber (33) and a pumping chamber (34); the water storage chamber (33) and the condensing chamber (30) are connected by a small hole; the driving chamber (32) and the water storage chamber (33) are separated by a partition; a cylinder (321) is provided in the driving chamber (32); an output shaft of the cylinder (321) extends into the water storage chamber (33) and is fixedly provided with a piston (322); the pumping chamber (34) and the piston (322) are arranged in matching shapes; and a one-way valve is provided between the pumping chamber (34) and the steam heating chamber (11).

9. A textile fabric steam setting device according to claim 1, Features: The feeding mechanism (8) comprises a feeding frame (81) and a lifting frame (84), the two ends of the feeding frame (81) are vertically provided with rectangular through grooves to form a slide groove (82), the two ends of the lifting frame (84) are provided with guide blocks (83) corresponding to the slide groove (82), the guide blocks (83) are inserted into the slide groove (82) and can slide up and down along the slide groove (82), the feeding mechanism (8) also comprises a pulley assembly, the sliding assembly comprises a movable pulley, a fixed pulley and a twisted rope, the end of the twisted rope is provided with a hook, the hook hooks the top of the lifting frame (84), the side wall of the feeding frame (81) is fixedly provided with a servo motor (87), the output shaft of the servo motor (87) is fixedly connected with a capstan (86), and the capstan (86) is connected to the hinge rope (85).

10. A textile fabric steam setting device according to claim 1, Features: The material receiving mechanism (9) comprises a material receiving frame (91) and a cloth manipulation assembly, wherein the cloth manipulation assembly comprises a cloth manipulation frame (93), a cloth manipulation roller (94) and a motor, wherein the cloth manipulation frame (93) is rotatably arranged at a material discharge port on the box body (1), the cloth manipulation roller (94) is driven by a motor, and the motor is fixedly arranged on the box body (1), and a crank rocker mechanism is arranged between the motor and the cloth manipulation frame (93).