Wire drawing equipment for high-frequency wire surface polishing
By integrating polishing, stain removal and detection components in the wire drawing equipment, the interference method is used to detect the flatness of the high-frequency line and mark the unqualified areas, and combined with spraying and cleaning liquid to remove lubricating oil, the surface scars and lubricating oil residues of high-frequency line are solved. The problem of efficient polishing and quality control is achieved.
Patent Information
- Application Number
- CN202411633579.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2025-01-17
AI Technical Summary
During the drawing process, scars, mold marks and electric sparks during annealing are prone to appear on the surface of high-frequency wires. The prior art is difficult to effectively polish and detect the polishing effect, and residual lubricating oil after polishing is difficult to remove.
A high-frequency wire surface polishing wire drawing equipment is designed, including polishing components, stain removal components and detection components. The film is formed by spraying lubricant liquid through the spray structure, and the flatness is detected by interference method, unqualified areas are marked, and the cleaning liquid is removed. Lubricating oil, a stain removal component is used to remove residual lubricating oil.
The flatness detection and rapid screening of high-frequency wire surface polishing is realized to ensure production quality, while the cleaning liquid effectively removes lubricating oil, avoids the influence of pigments, and ensures the cleanliness and flatness of high-frequency wires.
Smart Images

Figure CN119319133A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of wire drawing equipment, and more particularly to a wire drawing equipment for polishing the surface of a high-frequency wire. Background Art
[0002] Based on the skin effect, the signal transmission of high-frequency wires is on the surface of the wire, and the pits on the surface of the silver-plated wire will affect the transmission of the signal. During the wire drawing process, it is inevitable that there will be traces of wire pulling, mold marks, and spark marks during annealing. Currently on the market, the main method is to polish the surface of the wire to reduce or avoid some scratches. After polishing, there is residual lubricating oil in the high-frequency wire, and the polishing effect of the high-frequency wire cannot be detected. Summary of the invention
[0003] In view of the shortcomings of the prior art, the purpose of the present invention is to provide a high-frequency wire surface polishing wire drawing equipment to overcome the above-mentioned defects in the prior art.
[0004] To achieve the above object, the present invention provides the following technical solutions:
[0005] A wire drawing device for polishing the surface of a high-frequency wire, characterized in that it includes a polishing component, the polishing component includes a polishing component and a spray structure, a stain removal component and a detection component are provided on one side of the polishing component, and the detection component is provided between the stain removal component and the polishing component, spray structures are provided on both sides of the polishing component, and the high-frequency wire passes through two groups of spray structures at the same time, and the spray structure is used to spray lubricating liquid on the high-frequency wire before and after polishing, and form a thin film on the surface of the high-frequency wire, the detection component detects the flatness of the high-frequency wire surface by an interference method, a marking unit is provided in the detection component, and the marking unit is used to mark the high-frequency wire that fails the detection, the stain removal component contains cleaning liquid, the high-frequency wire after detection is immersed in the cleaning liquid, and the cleaning liquid is used to remove the lubricating liquid on the surface of the high-frequency wire.
[0006] Preferably, the detection component includes a light source, an interferometer and a detector, the light source is used to irradiate the high-frequency line surface, the interferometer is used to generate measurement light and reference light and adjust the optical path to cause interference, and the detector is used to obtain the interference fringe image and analyze it.
[0007] Preferably, the detector comprises an image acquisition module, an image processing module and a comparison module;
[0008] The image acquisition module is used to acquire the image of the interference fringes as the image to be analyzed;
[0009] The image processing module is provided with a high-frequency line model, which reflects the form of interference fringes in a flat state, obtains target interference fringes image information in the image to be analyzed, compares the target interference fringes image information with the high-frequency line model, and generates a flatness deviation value;
[0010] A deviation threshold is preset in the comparison module, and the flatness deviation and the deviation threshold are compared. If the flatness deviation value is less than the deviation threshold, the high-frequency line is qualified; if the flatness deviation value is less than the deviation threshold, the high-frequency line is unqualified and an unqualified signal is generated.
[0011] Preferably, an execution module is further included, and the execution module is used to receive the unqualified signal and control the marking unit to mark the high-frequency line in the unqualified area.
[0012] Preferably, the system further includes an adjustment module, which is used to receive the unqualified signal in the comparison module and adjust the polishing component parameters according to the flatness deviation value.
[0013] Preferably, a detection area is provided on the detection component, a driving wheel is provided at the output end of the stain removal component, the high-frequency wire after stain removal is wound on the driving wheel, the stain removal high-frequency wire passes through the detection area after bypassing the detection component, and the image acquisition module is used to obtain the interference fringe image of the stain removal high-frequency wire as the stain removal analysis image; a stain removal analysis subunit is provided in the image analysis module, and the stain removal analysis subunit is used to obtain the stain removal analysis image and identify the interference fringes in the stain removal analysis image. If there are interference fringes in the stain removal analysis image, lubricating oil remains on the surface of the stain removal high-frequency wire, and a stain removal command is generated.
[0014] Preferably, a dirt removal assembly is arranged above the polishing assembly, and the dirt removal assembly includes a first dirt removal block and a second dirt removal block, the first dirt removal block and the second dirt removal block are arranged opposite to each other, and a dirt removal channel for passing a high-frequency line is arranged between the first dirt removal block and the second dirt removal block, and a driving member is arranged on the first dirt removal block and the second dirt removal block, and when the dirt removal assembly receives a dirt removal command, the driving member moves to make the first dirt removal block and the second dirt removal block move relative to each other until they are pressed on the high-frequency line.
[0015] Preferably, the stain removal component includes a stain removal tank and a conveying wheel, the stain removal tank contains cleaning liquid, and a first conveying wheel and a second conveying wheel are arranged in the stain removal tank, the bottoms of the first conveying wheel and the second conveying wheel are immersed in the stain removal tank, the high-frequency line is arranged in the stain removal tank, and the first conveying wheel and the second conveying wheel are pressed on the high-frequency line.
[0016] Preferably, the spray structure includes a spray ring and a reflux disk, a plurality of groups of spray holes are arranged on the inner wall of the spray ring, and the high-frequency line penetrates the spray ring, and the reflux disk is arranged below the spray ring and communicated with the reflux ring.
[0017] The beneficial effects of the present invention are as follows: a stain removal component and a detection component are arranged on one side of the polishing component, and the detection component is arranged between the stain removal component and the polishing component. After polishing is completed, a lubricating liquid is sprayed on the surface of the high-frequency wire, and a thin film is uniformly formed on the surface of the high-frequency wire by using the lubricating liquid, and the detection component is used to detect the flatness of the surface of the high-frequency wire through interference, and a marking unit is arranged in the detection component. If an uneven area is detected on the surface of the high-frequency wire, the unqualified high-frequency wire area is marked by the marking unit; the marking unit mainly realizes the dyeing of the high-frequency wire by spraying pigment on the surface of the high-frequency wire, ensuring that the unqualified high-frequency wire can be quickly located after the production is completed, and the screening of the high-frequency wire is realized; oil cleaning liquid is also put in the stain removal component, and the high-frequency wire after passing through the detection component is immersed in the cleaning liquid, and the cleaning liquid is used to clean the lubricating oil on the surface of the high-frequency wire, and the cleaning liquid has no effect on the pigment, thereby avoiding the removal of the pigment mark on the surface of the high-frequency wire during the stain removal process. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a module flow chart of the present invention;
[0019] Figure 2 It is a structural diagram of the present invention.
[0020] Figure numerals: 1. Polishing assembly; 2. Spray structure; 21. Spray ring; 22. Reflux plate; 3. Stain removal assembly; 31. Driving wheel; 32. Stain removal tank; 33. First conveying wheel; 34. Second conveying wheel; 4. Detection assembly; 5. Stain removal assembly; 51. First stain removal block; 52. Second stain removal block. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0022] It should be noted that when a component is referred to as being "fixed to" another component, it may be directly on the other component or there may also be a component centered. When a component is considered to be "connected to" another component, it may be directly connected to the other component or there may also be a component centered. When a component is considered to be "set on" another component, it may be directly set on the other component or there may also be a component centered. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.
[0023] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.
[0024] The embodiments of the present invention are further described in detail below with reference to the accompanying drawings:
[0025] like Figure 1-2As shown, the present invention provides a wire drawing device for polishing the surface of a high-frequency wire, comprising a polishing component 1, the polishing component 1 comprising a polishing component 1 and a spray structure 2, a stain removal component 3 and a detection component 4 are arranged on one side of the polishing component 1, and the detection component 4 is arranged between the stain removal component 3 and the polishing component 1, spray structures 2 are arranged on both sides of the polishing component 1, and the high-frequency wire passes through two groups of spray structures 2 at the same time, and the spray structure 2 is used to spray lubricating liquid on the high-frequency wire before and after polishing, and form a thin film on the surface of the high-frequency wire, the detection component 4 detects the flatness of the surface of the high-frequency wire by interference method, a marking unit is arranged in the detection component 4, and the marking unit is used to mark the high-frequency wire that fails the detection, the stain removal component 3 contains cleaning liquid, the high-frequency wire after detection is immersed in the cleaning liquid, and the cleaning liquid is used to remove the lubricating liquid on the surface of the high-frequency wire; the polishing component 1 is arranged on the wire drawing device, and the polishing component 1 is used to polish the high-frequency wire after drawing to reduce the surface of the high-frequency wire. scars; a stain removal component 3 and a detection component 4 are arranged on one side of the polishing component 1, and the detection component 4 is arranged between the stain removal component 3 and the polishing component 1. After polishing is completed, a lubricating liquid is sprayed on the surface of the high-frequency wire, and a thin film is uniformly formed on the surface of the high-frequency wire by the lubricating liquid, and the detection component 4 is used to detect the flatness of the surface of the high-frequency wire through interference, and a marking unit is arranged in the detection component 4. If an uneven area is detected on the surface of the high-frequency wire, the unqualified high-frequency wire area is marked by the marking unit; the marking unit mainly realizes the dyeing of the high-frequency wire by spraying pigment on the surface of the high-frequency wire, ensuring that the unqualified high-frequency wire can be quickly located after the production is completed, and the high-frequency wire is screened; oil cleaning liquid is also contained in the stain removal component 3, and the high-frequency wire after passing through the detection component 4 is immersed in the cleaning liquid, and the cleaning liquid is used to clean the lubricating oil on the surface of the high-frequency wire, and the cleaning liquid has no effect on the pigment, thereby avoiding the removal of pigment marks on the surface of the high-frequency wire during the stain removal process.
[0026] The detection component 4 includes a light source, an interferometer and a detector. The light source is used to irradiate the surface of the high-frequency line and provide a light beam for the high-frequency line. The interferometer includes optical elements such as a beam splitter, a reflector, and a beam expander. The interferometer is used to divide the light beam emitted by the light source into two instruments. One beam is directly irradiated onto the surface of the high-frequency line as a measuring light, and the other beam is used as a reference light. The optical path is adjusted to cause interference. The detector is used to obtain the interference fringe image and analyze it.
[0027] The detector includes an image acquisition module, an image processing module and a comparison module;
[0028] The image acquisition module is used to obtain the image of the interference fringes as the image to be analyzed;
[0029] A high-frequency line model is provided in the image processing module, and the high-frequency line model reflects the form of interference fringes in a flat state, and obtains the target interference fringes image information in the image to be analyzed, compares the target interference fringes image information and the high-frequency line model, and generates a flatness deviation value. A high-frequency line with a smooth and flawless surface is provided in the high-frequency line model, and the state of the interference fringes in a flat state is obtained by using the high-frequency line model as a standard image, and obtains the target interference fringes image information in the image to be analyzed, and compares the target interference fringes image information with the standard image to obtain a flatness deviation value, which reflects the flatness of the high-frequency line surface in the current area;
[0030] A deviation threshold is preset in the comparison module. The flatness deviation and the deviation threshold are compared. If the flatness deviation value is less than the deviation threshold, the high-frequency line is qualified. If the flatness deviation value is less than the deviation threshold, the high-frequency line is unqualified and an unqualified signal is generated; the flatness deviation value and the deviation threshold are compared. If the flatness deviation value is less than the deviation threshold, the high-frequency line is a qualified product. If the flatness deviation value is greater than the deviation threshold, the high-frequency line is unqualified.
[0031] It also includes an execution module, which is used to receive unqualified signals and control the marking unit to mark the high-frequency wires in the unqualified area. When the high-frequency wires are detected as unqualified products, the marking unit is used to mark the high-frequency wires.
[0032] It also includes an adjustment module, which is used to receive the unqualified signal in the comparison module and adjust the parameters of the polishing component 1 according to the flatness deviation value; according to the flatness deviation value, the spacing and rotation speed of the polishing component 1 are adjusted to adjust the polishing accuracy.
[0033] A detection area is provided on the detection component 4, a driving wheel 31 is provided at the output end of the stain removal component 3, the high-frequency wire after stain removal is wound on the driving wheel 31, and the stain removal high-frequency wire passes through the detection area after bypassing the detection component 4, and the image acquisition module is used to obtain the interference fringe image of the stain removal high-frequency wire as the stain removal analysis image; a stain removal analysis subunit is provided in the image analysis module, and the stain removal analysis subunit is used to obtain the stain removal analysis image and identify the interference fringes in the stain removal analysis image. If there are interference fringes in the stain removal analysis image, there is residual lubricating oil on the surface of the stain removal high-frequency wire, and a stain removal command is generated; a detection area is provided on the detection component 4, and the surface of the high-frequency wire after polishing is uniform The high-frequency line is sprayed with lubricating oil and passes through the detection area to detect the surface of the high-frequency line; and a driving wheel 31 is provided on the output end of the stain removal component 3, and the driving wheel 31 is used to change the transmission direction of the high-frequency line so that the high-frequency line after stain removal passes through the detection area again, and the high-frequency line is detected again by the detection component 4; the interference image of the high-frequency line after stain removal is collected by the image acquisition module as a stain removal analysis image. When lubricating oil still remains on the surface of the high-frequency line, interference fringes will exist in the stain removal analysis image. If interference fringes exist, lubricating oil still remains on the surface of the high-frequency line. If no interference fringes exist, lubricating oil does not exist on the surface of the high-frequency line.
[0034] A dirt removal component 5 is arranged above the polishing component 1, and the dirt removal component 5 includes a first dirt removal block 51 and a second dirt removal block 52. The first dirt removal block 51 and the second dirt removal block 52 are arranged opposite to each other, and a dirt removal channel for passing the high-frequency line is arranged between the first dirt removal block 51 and the second dirt removal block 52, and a driving member is arranged on the first dirt removal block 51 and the second dirt removal block 52. When the dirt removal component 5 receives a dirt removal command, the driving member moves to make the first dirt removal block 51 and the second dirt removal block 52 move relative to each other until they are pressed on the high-frequency line; when the dirt removal component 5 on the polishing component 1 detects that lubricating oil remains on the surface of the high-frequency line, a dirt removal command is generated, and the driving member drives the first dirt removal block 51 to The first and second dirt removing blocks 51, 52 are pressed on the surface of the high-frequency line, and the first and second dirt removing blocks 51, 52 are used to wipe the surface of the high-frequency line; the first and second dirt removing blocks 51, 52 both have sponge blocks, and the sponge blocks are used to wipe the surface of the high-frequency line without affecting the high-frequency line while removing the lubricating oil on the surface, and the first and second dirt removing blocks 51, 52 are detachably arranged on the dirt removing component 5, so as to facilitate the replacement of the first and second dirt removing blocks 51, 52; and when the dirt removing command is not generated, the first and second dirt removing blocks 51, 52 are separated to reduce the friction between the first and second dirt removing blocks 51, 52 and the high-frequency line.
[0035] The stain removal component 3 includes a stain removal tank 32 and a transmission wheel. The stain removal tank 32 contains cleaning liquid, and a first transmission wheel 33 and a second transmission wheel 34 are arranged in the stain removal tank 32. The bottoms of the first transmission wheel 33 and the second transmission wheel 34 are immersed in the stain removal tank 32. The high-frequency line is arranged in the stain removal tank 32, and the first transmission wheel 33 and the second transmission wheel 34 are pressed on the high-frequency line. The stain removal tank 32 is arranged on the stain removal component 3. The cleaning liquid is contained in the stain removal tank 32. The lubricating oil on the surface of the high-frequency line can also be cleaned without affecting the pigment mark on the surface of the high-frequency line. The first transmission wheel 33 and the second transmission wheel 34 are used to transmit the high-frequency line while ensuring that the high-frequency line is immersed in the cleaning liquid, ensuring that the high-frequency line is fully in contact with the cleaning liquid, and the two are fully reacted.
[0036] The spray structure 2 includes a spray ring 21 and a reflux disk 22. A plurality of spray holes are arranged on the inner wall of the spray ring 21, and the high-frequency line penetrates into the spray ring 21. The reflux disk 22 is arranged below the spray ring 21 and communicated with the reflux ring. The spray structure 2 includes a spray ring 21 and a reflux disk 22. The high-frequency line is inserted into the spray ring 21. The spray holes are arranged in a ring on the inner wall of the spray ring 21 to ensure uniform spraying of the high-frequency line and lubricating oil is arranged around the high-frequency line. A reflux disk 22 is arranged below the spray ring 21. The reflux disk 22 is used to collect the lubricating oil after spraying to realize the recovery of the lubricating oil. The reflux disk 22 is communicated with the spray ring 21, and the lubricating oil in the reflux disk 22 can be recycled.
[0037] The above are only preferred embodiments of the present invention. The protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.
Claims
1. A wire drawing device for high frequency wire surface polishing, characterized in that: The invention comprises a polishing component (1), wherein the polishing component (1) comprises a polishing component (1) and a spray structure (2); a stain removal component (3) and a detection component (4) are arranged on one side of the polishing component (1), and the detection component (4) is arranged between the stain removal component (3) and the polishing component (1); spray structures (2) are arranged on both sides of the polishing component (1), and the high-frequency wire passes through two groups of spray structures (2) at the same time; the spray structures (2) are used to spray lubricating liquid on the high-frequency wire before and after polishing, and form a thin film on the surface of the high-frequency wire; the detection component (4) detects the flatness of the surface of the high-frequency wire by an interference method; a marking unit is arranged in the detection component (4), and the marking unit is used to mark the high-frequency wire that fails the detection; the stain removal component (3) contains cleaning liquid, and the high-frequency wire after detection is immersed in the cleaning liquid, and the cleaning liquid is used to remove the lubricating liquid on the surface of the high-frequency wire.
2. A high-frequency wire surface polishing wire drawing equipment according to claim 1, characterized in that: The detection component (4) comprises a light source, an interferometer and a detector, wherein the light source is used to irradiate the high-frequency line surface, the interferometer is used to generate measurement light and reference light and adjust the light path to cause interference, and the detector is used to obtain and analyze the interference fringe image.
3. A high-frequency wire surface polishing wire drawing equipment according to claim 2, characterized in that: The detector includes an image acquisition module, an image processing module and a comparison module; The image acquisition module is used to acquire the image of the interference fringes as the image to be analyzed; The image processing module is provided with a high-frequency line model, which reflects the form of interference fringes in a flat state, obtains target interference fringes image information in the image to be analyzed, compares the target interference fringes image information with the high-frequency line model, and generates a flatness deviation value; A deviation threshold is preset in the comparison module, and the flatness deviation and the deviation threshold are compared. If the flatness deviation value is less than the deviation threshold, the high-frequency line is qualified; if the flatness deviation value is less than the deviation threshold, the high-frequency line is unqualified and an unqualified signal is generated.
4. A high-frequency wire surface polishing wire drawing equipment according to claim 3, characterized in that: The system also includes an execution module, which is used to receive an unqualified signal and control the marking unit to mark the high-frequency line in the unqualified area.
5. A high-frequency wire surface polishing wire drawing equipment according to claim 3, characterized in that: The invention also includes an adjustment module, which is used to receive the unqualified signal in the comparison module and adjust the parameters of the polishing component (1) according to the flatness deviation value.
6. A high-frequency wire surface polishing wire drawing equipment according to claim 3, characterized in that: The detection component (4) is provided with a detection area, the output end of the stain removal component (3) is provided with a driving wheel (31), the high-frequency wire after stain removal is wound around the driving wheel (31), the stain removal high-frequency wire bypasses the detection component (4) and then passes through the detection area, the image acquisition module is used to obtain an interference fringe image of the stain removal high-frequency wire as a stain removal analysis image; the image analysis module is provided with a stain removal analysis subunit, the stain removal analysis subunit is used to obtain the stain removal analysis image and identify interference fringes in the stain removal analysis image; if interference fringes exist in the stain removal analysis image, lubricating oil remains on the surface of the stain removal high-frequency wire, and a stain removal command is generated.
7. A high-frequency wire surface polishing wire drawing equipment according to claim 6, characterized in that: A dirt removal component (5) is arranged above the polishing component (1), and the dirt removal component (5) comprises a first dirt removal block (51) and a second dirt removal block (52), the first dirt removal block (51) and the second dirt removal block (52) are arranged opposite to each other, and a dirt removal channel for passing a high-frequency line is arranged between the first dirt removal block (51) and the second dirt removal block (52), and a driving member is arranged on both the first dirt removal block (51) and the second dirt removal block (52), and when the dirt removal component (5) receives a dirt removal command, the driving member moves so that the first dirt removal block (51) and the second dirt removal block (52) move relative to each other until they are pressed onto the high-frequency line.
8. The high-frequency wire surface polishing wire drawing equipment according to claim 1, characterized in that: The stain removal component (3) comprises a stain removal tank (32) and a conveying wheel. The stain removal tank (32) contains cleaning liquid, and a first conveying wheel (33) and a second conveying wheel (34) are arranged in the stain removal tank (32). The bottoms of the first conveying wheel (33) and the second conveying wheel (34) are immersed in the stain removal tank (32). The high-frequency line is arranged in the stain removal tank (32), and the first conveying wheel (33) and the second conveying wheel (34) are pressed on the high-frequency line.
9. A high-frequency wire surface polishing wire drawing equipment according to claim 1, characterized in that: The spray structure (2) comprises a spray ring (21) and a return disk (22); a plurality of groups of spray holes are arranged on the inner wall of the spray ring (21); the high-frequency line penetrates the spray ring (21); and the return disk (22) is arranged below the spray ring (21) and communicates with the return ring.