Waste treatment device of autoclaved aerated concrete plate production line
By designing a comprehensively processed autoclaved aerated concrete slab waste treatment device, the problems of low environmental pollution and resource utilization in the prior art are solved, and the full process optimization and efficient resource utilization are achieved.
Patent Information
- Application Number
- CN202411306171.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-19
- Publication Date
- 2025-02-11
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing waste treatment technology for autoclaved aerated concrete slabs has problems such as serious environmental pollution, low resource utilization, large dust generation, low treatment efficiency and lack of classification and treatment of particle size.
A waste treatment device including a treatment box, a feed box, a blanking rack, a crushing assembly, a material separation assembly, a metal recycling assembly and a mixing chamber are designed. The device realizes the comprehensive treatment of waste through steps such as crushing, screening, metal recycling and slurry preparation.
It significantly improves the sustainability of the process flow and resource utilization efficiency, realizes the optimization of the entire process from dust control to material treatment, and enhances the environmental performance and resource utilization efficiency of the production line.
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Figure CN119406882A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of waste treatment of concrete slabs, and in particular to a waste treatment device of an autoclaved aerated concrete slab production line. Background Art
[0002] As a new type of energy-saving and environmentally friendly wall material, autoclaved aerated concrete board has the characteristics of convenient construction, low comprehensive cost, environmental protection, good thermal insulation, fire prevention, heat insulation, earthquake resistance and sound insulation. However, waste is inevitably generated in the production process. If these wastes are not handled properly, they will not only waste resources, but also pollute the environment.
[0003] A large amount of waste is generated during the production process of autoclaved aerated concrete slabs, and traditional waste treatment methods have problems such as serious environmental pollution and low resource utilization. The existing crushing device is mainly used to crush the waste, but it cannot make effective improvements to the defects of large dust generation and low treatment efficiency. The current metal recycling process mainly relies on manual sorting, which has the disadvantages of low efficiency, high cost, and difficulty in collection. In addition, the existing waste treatment devices generally adopt a single crushing method, lack of classification processing of particle size, and directly reuse the crushed waste, which will lead to uneven material properties in the subsequent production process, affecting product quality. At the same time, the waste is not effectively heated, resulting in low process efficiency and low thermal energy utilization.
[0004] Therefore, there is an urgent need for a device that can effectively treat autoclaved aerated concrete board waste, reduce environmental pollution, and improve resource utilization. Summary of the invention
[0005] In view of the above situation, in order to overcome the defects of the prior art, the present invention provides a waste treatment device for an autoclaved aerated concrete board production line, in order to solve the above-mentioned technical defects.
[0006] To achieve the above purpose, the present invention is implemented through the following technical solutions: a waste treatment device of an autoclaved aerated concrete board production line includes a treatment box and a feed box, a blanking rack is fixedly arranged on the left side of the treatment box, and a feed box is fixedly arranged on the top of the blanking rack, the interior of the feed box is connected to the interior of the blanking rack, and the interior of the blanking rack is connected to the interior of the treatment box, and an inclined surface is arranged at the bottom of the interior of the feed box;
[0007] A crushing assembly is arranged above the inside of the blanking rack, and the crushing assembly includes a crushing roller. Two crushing rollers are symmetrically rotated above the inside of the blanking rack. A servo motor is fixedly arranged on the back of the processing box, and one end of the output shaft of the servo motor is fixedly connected to the rear end of one of the crushing rollers. Transmission gears are fixedly arranged at the rear ends of the two crushing rollers, and the surfaces of the two transmission gears are meshed for transmission.
[0008] A material distribution component is also arranged below the inside of the blanking rack, and the material distribution component includes a screening net. A filter rack is fixedly arranged below the inside of the blanking rack, and a screening net is fixedly arranged inside the filter rack. Scraper racks are fixedly arranged on the front and rear sides of the top of the filter rack, and a scraper plate is slidably arranged between the two scraper racks through an electric slider, and a telescopic scraper plate that can be lifted up and down is arranged inside the scraper plate through electric control;
[0009] Fixed frames are fixed on the left and right sides of the top of the filter frame, and return channels are provided inside the two fixed frames. Circulation feed ports are provided on the opposite sides of the two fixed frames, and the bottom ends of the two circulation feed ports are on the same horizontal plane with the upper surface of the screening net. Circulation discharge ports are also provided on the tops of the two fixed frames, and the interior of the return channel is respectively connected with the interior of the circulation feed port and the circulation discharge port, a conveyor belt 1 is rotatably provided inside the return channel, and a plurality of feeding plates are rotatably provided on the surface of the conveyor belt 1 through torsion springs.
[0010] Furthermore, mounting frames are fixedly provided on the front and rear sides of the top of the feed box, and two dustproof covers are slidably provided between the opposite sides of the two mounting frames through an electric slider, and a number of dust suction ports are provided at the bottom of the two dustproof covers, wherein a dust suction interface is provided on one side of the two dustproof covers, and the two dust suction interfaces are connected to the vacuum cleaner through a dust suction pipe.
[0011] Furthermore, a conveying rack is fixedly provided on the left side of the processing box, and the conveying rack is located directly below the blanking rack. A mixing box is also provided on the right side of the processing box, and the right side of the conveying rack extends to the left side of the mixing box. A metal recovery component is provided in the middle of the processing box, and the metal recovery component includes a recycling box. A dividing rack is fixedly provided on the left side of the recycling box, and the bottom of the dividing rack extends to a height of 1-2 cm directly above the conveying rack. A conveyor belt 2 is rotatably provided on the right side of the recycling box, and a magnetic suction sleeve is provided on the surface of the conveyor belt 2.
[0012] Furthermore, a fixed collection frame is fixedly arranged in the middle of the recycling box, and the right side of the fixed collection frame is in sliding contact with the left side of the conveyor belt 2. A unloading chute is arranged on the right side of the fixed collection frame, and a movable collection frame is movably arranged inside the fixed collection frame.
[0013] Furthermore, two mixing racks are rotatably arranged inside the mixing box, and a driving motor for driving one of the mixing racks is arranged on the top of the mixing box. Driving gears are fixedly arranged on the tops of the two mixing racks, and the surfaces of the two driving gears are meshed for transmission.
[0014] Furthermore, a discharge pipe is provided on the right side of the bottom of the mixing box, and an automatic control valve is provided at the top of the discharge pipe. A spiral heat exchange tube is also provided inside the processing box and at the bottom of the mixing box, and both ends of the spiral heat exchange tube are connected to the heat exchange system of the autoclaved aerated concrete board production line.
[0015] Furthermore, the working method of the waste treatment device of the autoclaved aerated concrete board production line comprises the following steps:
[0016] When the waste material of the autoclaved aerated concrete board production line is processed, the waste material is fed into the feed box, and then the two dust cover plates between the two mounting frames are controlled to be closed, and the dust generated during the crushing process of the waste material is sucked through the several dust suction ports at the bottom of the two dust cover plates;
[0017] The output shaft of the servo motor controls one of the crushing rollers to rotate, and two mutually meshing transmission gears are used to make the two crushing rollers rotate relatively inside the blanking rack, so as to continuously crush the waste inside the feed box;
[0018] After the waste is crushed by two crushing rollers, the crushed materials fall on the top of the filter frame, and the crushed materials are sorted by the screening net inside the filter frame, so that the crushed materials with a particle size smaller than the screen mesh holes fall into the inside of the processing box, and the crushed materials with a particle size larger than the screen mesh holes remain above the screen mesh, and the scraper plate between the two scraper frames is used to scrape the crushed materials above the screen mesh left and right;
[0019] After the crushed materials are screened by the screening net, the scraper plate is used to scrape the crushed materials left on the screen net to the inside of the fixed frames on both sides, and the crushed materials that do not meet the screening particle size requirements are sent to the return channel inside the fixed frames on both sides. The crushed materials in the return channel are sent out through the circulating discharge port by using a plurality of feeding plates arranged on the surface of the conveyor belt, and the returned crushed materials are further crushed by two crushing rollers;
[0020] After the waste materials are crushed and screened inside the blanking rack, the crushed materials with uniform particle size are transported to the inside of the mixing box through the conveying rack. Before the crushed materials enter the mixing box, the crushed materials on the conveying rack are first dispersed by the material distribution rack, and then the metal materials mixed in the crushed materials are adsorbed by the magnetic suction sleeves arranged on the second surface of the conveyor belt, and then the metal materials adsorbed on the second surface of the conveyor belt are automatically collected by the right side of the fixed collecting frame. The collected metal materials fall into the inside of the movable collecting frame. A pressure sensor is arranged at the bottom of the inner wall of the movable collecting frame. When the metal materials in the movable collecting frame are collected to a certain weight, the movable collecting frame is pulled out from the inside of the fixed collecting frame.
[0021] After the crushed material is recycled by the metal recycling component, it is sent into the mixing box through the conveyor rack, and then other auxiliary materials and water are sent into the mixing box. The two mixing racks are controlled to rotate in different directions inside the mixing box, and the crushed material of the waste is prepared into slurry inside the mixing box. The heat energy of the autoclaved aerated concrete board production line is used to heat the slurry inside the mixing box through the spiral heat exchange tube.
[0022] The beneficial effects achieved by the present invention using the above structure are as follows:
[0023] 1. The present invention realizes multiple steps such as dust control, waste material crushing, screening and sorting, metal separation and recovery, and slurry preparation in the comprehensive treatment process by setting up key links such as the blanking rack, crushing assembly, material dividing assembly, metal recovery assembly and mixing box, which significantly improves the sustainability of the process and the efficiency of resource utilization, realizes the optimization of the whole process from dust control to material processing, significantly enhances the environmental protection performance and resource utilization efficiency of the production line, and is of great significance for improving production sustainability and economic benefits.
[0024] 2. In the present invention, waste materials are sent to the feed box for preliminary collection, and the set slope is designed to provide a natural falling path for dust, thereby reducing the flying of dust. The opening and closing of the dust cover realizes the real-time absorption of dust, thereby reducing environmental pollution. This design ensures that the impact of the device on the surrounding environment is minimized during operation.
[0025] 3. The crushing assembly of the present invention adopts a double crushing roller design driven by a servo motor, which not only simplifies the transmission chain and reduces maintenance costs, but also realizes continuous and efficient waste crushing processing, improves the contact and crushing effect between materials, and ensures the uniformity and fineness of the crushed material.
[0026] 4. The screening net in the material separation component of the present invention can accurately identify crushed materials of different sizes, and the left and right scraping of the scraper plate improves the screening efficiency, ensuring the accuracy of material classification. The design of the return channel supplements the omission of any particle size in the crushing process. Through the cyclic crushing, the materials that do not meet the screening requirements are processed for the second time, ensuring the uniformity of the final waste particles and the particle size range that meets the requirements of the production line.
[0027] 5. The metal recovery component of the present invention uses magnetic suction technology to directly separate the metals mixed in the crushed materials, reducing the complexity and cost of subsequent processing. The automatic collection device simplifies the collection and processing process of metal materials and realizes efficient management and reuse of materials. Finally, the double mixing racks set in the mixing box cooperate with the drive motor to realize the mixing of materials in different directions. Combined with the heat energy transmission of the spiral heat exchange tube, it not only improves the efficiency of slurry preparation, but also effectively utilizes the waste heat in the production process. This design not only reduces energy consumption, but also maximizes the overall operating efficiency of the production line and the level of resource recycling. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0029] Figure 1 It is a schematic diagram of the structure of a waste treatment device of an autoclaved aerated concrete board production line according to an embodiment of the present invention;
[0030] Figure 2 A schematic diagram of a servo motor and a spiral heat exchange tube structure according to an embodiment of the present invention;
[0031] Figure 3 It is a schematic diagram of the internal structure of the feed box according to an embodiment of the present invention;
[0032] Figure 4 A schematic diagram of a dust cover and a dust suction port structure according to an embodiment of the present invention;
[0033] Figure 5 A schematic diagram of the internal structure of a fixing frame according to an embodiment of the present invention;
[0034] Figure 6 A schematic diagram of the internal structure of a processing box according to an embodiment of the present invention;
[0035] Figure 7 A schematic diagram of the structure of a metal recovery component according to an embodiment of the present invention;
[0036] Figure 8 Schematic diagram of the internal structure of a mixing box according to an embodiment of the present invention.
[0037] In the figure, 1. processing box; 2. feed box; 3. dust cover; 4. suction port; 5. crushing roller; 6. filter frame; 7. screening net; 8. fixed frame; 9. scraper frame; 10. scraper plate; 11. return channel; 12. conveyor belt 1; 13. feed plate; 14. blanking rack; 15. conveyor rack; 16. recovery box; 17. dividing rack; 18. conveyor belt 2; 19. fixed collection frame; 20. movable collection frame; 21. mixing box; 22. mixing frame; 23. spiral heat exchange tube; 24. discharge pipe; 25. servo motor; 26. mounting frame. DETAILED DESCRIPTION
[0038] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0039] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0040] Embodiment 1:
[0041] See also Figures 1 to 8 As shown, the waste treatment device of the autoclaved aerated concrete board production line includes a treatment box 1 and a feed box 2, a blanking rack 14 is fixedly arranged on the left side inside the treatment box 1, and the feed box 2 is fixedly arranged on the top of the blanking rack 14, the interior of the feed box 2 is communicated with the interior of the blanking rack 14, and the interior of the blanking rack 14 is communicated with the interior of the treatment box 1, an inclined surface is arranged at the lower part of the interior of the feed box 2, and mounting frames 26 are fixedly arranged on the front and rear sides of the top of the feed box 2, two dustproof covers 3 are slidably arranged between the opposite sides of the two mounting frames 26 through an electric slider, and a plurality of dust suction ports 4 are arranged at the bottom of the two dustproof covers 3, wherein a dust suction interface is arranged on one side of the two dustproof covers 3, and the two dust suction interfaces are communicated with the vacuum cleaner through a dust suction pipe.
[0042] It should be noted that when the waste is processed in the autoclaved aerated concrete board production line, the waste is fed into the feed box 2, and then the two dust covers 3 between the two mounting frames 26 are controlled to be closed, and the dust generated by the waste during the crushing process is absorbed by a plurality of dust suction ports 4 at the bottom of the two dust covers 3, thereby reducing the pollution of the surrounding environment during the operation of the device.
[0043] Specifically, a crushing assembly is arranged above the inside of the blanking rack 14, and the crushing assembly includes a crushing roller 5. Two crushing rollers 5 are symmetrically rotatably arranged above the inside of the blanking rack 14. A servo motor 25 is fixedly arranged on the back of the processing box 1, and one end of the output shaft of the servo motor 25 is fixedly connected to the rear end of one of the crushing rollers 5. The rear ends of the two crushing rollers 5 are fixedly arranged with transmission gears, and the surfaces of the two transmission gears are meshed for transmission; one of the crushing rollers 5 is controlled to rotate by the output shaft of the servo motor 25, and the two crushing rollers 5 are allowed to rotate relative to each other inside the blanking rack 14 by using two mutually meshing transmission gears, so as to continuously crush the waste inside the feed box 2.
[0044] Furthermore, a material dividing assembly is also provided at the lower part of the blanking rack 14, and the material dividing assembly includes a screening net 7, a filter rack 6 is fixedly provided at the lower part of the blanking rack 14, and a screening net 7 is fixedly provided inside the filter rack 6, scraper racks 9 are fixedly provided on the front and rear sides of the top of the filter rack 6, and a scraper plate 10 is slidably provided between the two scraper racks 9 through an electric slider, and a telescopic scraper that can be lifted up and down is provided inside the scraper plate 10 through electric control; after the waste material is crushed by the two crushing rollers 5, the crushed material falls on the top of the filter rack 6, and the screening net 7 inside the filter rack 6 is used to sort the crushed material, so that the crushed material with a particle size smaller than the holes of the screening net 7 falls into the inside of the processing box 1, and the crushed material with a particle size larger than the holes of the screening net 7 remains above the screening net 7, and the scraper plate 10 between the two scraper racks 9 is used to scrape the crushed material above the screening net 7 left and right, thereby improving the screening efficiency of the crushed material.
[0045] Furthermore, fixed frames 8 are fixed on the left and right sides of the top of the filter frame 6, and return channels 11 are provided inside the two fixed frames 8. Circulation feed ports are provided on the opposite sides of the two fixed frames 8, and the bottom ends of the two circulation feed ports are on the same horizontal plane with the upper surface of the screening net 7. Circulation discharge ports are also provided on the tops of the two fixed frames 8, and the interior of the return channel 11 is respectively connected to the interior of the circulation feed port and the circulation discharge port, a conveyor belt 12 is rotatably provided inside the return channel 11, and a plurality of feeding plates 13 are rotatably provided on the surface of the conveyor belt 12 through a torsion spring.
[0046] It should be noted that the tops of the two fixed frames 8 extend to the interior of the feed box 2. After the crushed material is screened by the screening net 7, the scraper plate 10 is used to scrape the crushed material left above the screening net 7 to the interior of the fixed frames 8 on both sides, and the crushed material that does not meet the screening particle size requirements is sent to the return channel 11 inside the fixed frames 8 on both sides. The crushed material inside the return channel 11 is sent out through the circulating discharge port by using a plurality of feeding plates 13 arranged on the surface of the conveyor belt 12, and the returned crushed material is continued to be crushed by two crushing rollers 5, which significantly improves the crushing efficiency of the waste material, and the waste material that does not meet the particle size requirements after one crushing can be circulated and crushed until the waste material meets the screening requirements, thereby ensuring the uniformity of the particle size of the waste material after processing.
[0047] Embodiment 2:
[0048] Furthermore, a conveyor rack 15 is fixedly provided on the left side of the processing box 1, and the conveyor rack 15 is located directly below the blanking rack 14. A mixing box 21 is also provided on the right side of the processing box 1, and the right side of the conveyor rack 15 extends to the left side of the mixing box 21. A metal recovery component is provided in the middle of the processing box 1, and the metal recovery component includes a recycling box 16. A material distribution rack 17 is fixedly provided on the left side of the recycling box 16, and the bottom of the material distribution rack 17 extends to a height of 1-2 cm directly above the conveyor rack 15. A conveyor belt 18 is also rotatably provided on the right side of the recycling box 16, and the surface of the conveyor belt 18 is provided with a magnetic suction sleeve. It should be noted here that the upper surface of the conveyor belt 18 is provided with a magnetic suction sleeve. A driving rod is rotatably arranged at the bottom, and a pulley is arranged at the driving rod at the top and one end of the crushing roller 5 on the right, and the surfaces of the two pulleys are connected by a belt drive. Therefore, when the two crushing rollers 5 are controlled to rotate, the conveyor belt 18 rotates synchronously, and a servo motor 25 is used to realize the synchronous operation of the crushing component and the metal recovery component, which effectively reduces the operating cost of the device; a fixed collecting frame 19 is also fixedly arranged in the middle part of the interior of the recovery box 16, and the right side of the fixed collecting frame 19 is in sliding contact with the left side of the conveyor belt 18, a unloading chute is arranged on the right side of the fixed collecting frame 19, and a movable collecting frame 20 is also movably arranged inside the fixed collecting frame 19.
[0049] It should be noted that after the waste material is crushed and screened inside the blanking rack 14, the crushed material with uniform particle size is transported to the inside of the mixing box 21 through the conveying rack 15. Before the crushed material enters the mixing box 21, the crushed material above the conveying rack 15 is first dispersed by the dividing rack 17, and then the magnetic suction sleeve provided on the surface of the conveyor belt 18 is used to adsorb the mixed metal material in the crushed material, and then the right side of the fixed collecting frame 19 is used to automatically collect the metal material adsorbed on the surface of the conveyor belt 18, and the collected metal material falls into the inside of the movable collecting frame 20. A pressure sensor is provided at the bottom of the inner wall of the movable collecting frame 20. When the metal material inside the movable collecting frame 20 is collected to a certain weight, the movable collecting frame 20 is pulled out from the inside of the fixed collecting frame 19 to achieve flexible removal of the collected metal material.
[0050] Embodiment 3:
[0051] Furthermore, two mixing racks 22 are rotatably arranged inside the mixing box 21, and a driving motor for driving one of the mixing racks 22 is arranged on the top of the mixing box 21, driving gears are fixedly arranged on the tops of the two mixing racks 22, and the surfaces of the two driving gears are meshed for transmission, a discharge pipe 24 is also arranged on the right side of the bottom of the mixing box 21, and an automatic control valve is arranged at the top of the discharge pipe 24, a spiral heat exchange tube 23 is also arranged inside the processing box 1 and at the bottom of the mixing box 21, and both ends of the spiral heat exchange tube 23 are connected to the heat exchange system of the autoclaved aerated concrete board production line.
[0052] It should be noted that after the crushed material is recycled by the metal recycling component, it is sent to the interior of the mixing box 21 through the conveying rack 15, and then other auxiliary materials and water are sent to the interior of the mixing box 21, and the two mixing racks 22 are controlled to rotate in different directions inside the mixing box 21, and the crushed material of the waste material is prepared as a slurry inside the mixing box 21, and the heat energy of the autoclaved aerated concrete board production line is used to heat the slurry inside the mixing box 21 through the spiral heat exchange tube 23, thereby improving the slurry preparation efficiency, realizing the secondary utilization of the heat energy of the autoclaved aerated concrete board production line, and greatly reducing the heat energy waste rate of the autoclaved aerated concrete board production line.
[0053] Embodiment 4:
[0054] Specifically, the present embodiment proposes a working method of a waste treatment device of an autoclaved aerated concrete board production line, comprising the following steps:
[0055] When the waste material of the autoclaved aerated concrete board production line is processed, the waste material is fed into the feed box 2, and then the two dust cover plates 3 between the two mounting frames 26 are controlled to be closed, and the dust generated by the waste material during the crushing process is sucked by using the plurality of dust suction ports 4 at the bottom of the two dust cover plates 3;
[0056] The output shaft of the servo motor 25 controls one of the crushing rollers 5 to rotate, and two mutually meshing transmission gears are used to make the two crushing rollers 5 rotate relatively inside the blanking rack 14, so as to continuously crush the waste inside the feed box 2;
[0057] After the waste is crushed by the two crushing rollers 5, the crushed material falls on the top of the filter frame 6, and the crushed material is sorted by the screen mesh 7 inside the filter frame 6, so that the crushed material with a particle size smaller than the holes of the screen mesh 7 falls into the inside of the processing box 1, and the crushed material with a particle size larger than the holes of the screen mesh 7 stays above the screen mesh 7, and the scraper plate 10 between the two scraper frames 9 is used to scrape the crushed material above the screen mesh 7 left and right;
[0058] After the crushed material is screened by the screening net 7, the scraper plate 10 is used to scrape the crushed material left on the top of the screening net 7 to the inside of the fixed frame 8 on both sides, and the crushed material that does not meet the screening particle size requirements is sent to the return channel 11 inside the fixed frame 8 on both sides. The crushed material in the return channel 11 is sent out through the circulating discharge port by a plurality of feeding plates 13 arranged on the surface of the conveyor belt 12, and the returned crushed material is further crushed by the two crushing rollers 5;
[0059] After the waste is crushed and screened inside the blanking rack 14, the crushed material with uniform particle size is transported to the inside of the mixing box 21 through the conveying rack 15. Before the crushed material enters the mixing box 21, the crushed material above the conveying rack 15 is first dispersed by the dividing rack 17, and then the metal material mixed in the crushed material is adsorbed by the magnetic suction sleeve arranged on the surface of the conveyor belt 18, and then the metal material adsorbed on the surface of the conveyor belt 18 is automatically collected by the right side of the fixed collecting frame 19, and the collected metal material falls into the inside of the movable collecting frame 20. A pressure sensor is arranged at the bottom of the inner wall of the movable collecting frame 20. When the metal material in the movable collecting frame 20 is collected to a certain weight, the movable collecting frame 20 is pulled out from the inside of the fixed collecting frame 19;
[0060] After the crushed material is recycled by the metal recycling component, it is sent to the interior of the mixing box 21 through the conveying frame 15, and then other auxiliary materials and water are sent to the interior of the mixing box 21. The two mixing frames 22 are controlled to rotate in different directions inside the mixing box 21, and the crushed material of the waste is prepared into slurry inside the mixing box 21, and the heat energy of the autoclaved aerated concrete board production line is used to heat the slurry inside the mixing box 21 through the spiral heat exchange tube 23.
[0061] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.
[0062] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0063] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is defined by the attached claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any figure mark in the claims should not be regarded as limiting the claims involved.
[0064] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A waste material treatment device for an autoclaved aerated concrete board production line, comprising a treatment box (1) and a feed box (2), wherein a blanking rack (14) is fixedly arranged on the left side inside the treatment box (1), and a feed box (2) is fixedly arranged on the top of the blanking rack (14), characterized in that: The interior of the feed box (2) is connected to the interior of the blanking rack (14), and the interior of the blanking rack (14) is connected to the interior of the processing box (1), and an inclined surface is provided at the bottom of the interior of the feed box (2); A pulverizing assembly is arranged above the inside of the blanking rack (14), and the pulverizing assembly includes a pulverizing roller (5). Two pulverizing rollers (5) are symmetrically arranged above the inside of the blanking rack (14) for rotation. A servo motor (25) is fixedly arranged on the back of the processing box (1), and one end of the output shaft of the servo motor (25) is fixedly connected to the rear end of one of the pulverizing rollers (5). Transmission gears are fixedly arranged at the rear ends of the two pulverizing rollers (5), and the surfaces of the two transmission gears are meshed for transmission. A material distribution component is also arranged below the inside of the blanking rack (14), and the material distribution component includes a screening net (7). A filter rack (6) is fixedly arranged below the inside of the blanking rack (14), and a screening net (7) is fixedly arranged inside the filter rack (6). Scraper racks (9) are fixedly arranged on the front and rear sides of the top of the filter rack (6), and a scraper plate (10) is slidably arranged between the two scraper racks (9) via an electric slider, and a telescopic scraper plate that can be lifted up and down is arranged inside the scraper plate (10) via an electric control; A fixing frame (8) is fixedly provided on the left and right sides of the top of the filter frame (6), and a return channel (11) is provided inside the two fixing frames (8). A circulating feed port is provided on the opposite side of the two fixing frames (8), and the bottom ends of the two circulating feed ports are on the same horizontal plane as the upper surface of the screening net (7). A circulating discharge port is also provided on the top of the two fixing frames (8), and the interior of the return channel (11) is respectively connected to the interior of the circulating feed port and the circulating discharge port. A conveyor belt (12) is rotatably provided inside the return channel (11), and a plurality of feeding plates (13) are rotatably provided on the surface of the conveyor belt (12) through a torsion spring.
2. The waste treatment device for the autoclaved aerated concrete board production line according to claim 1 is characterized by: The front and rear sides of the top of the feed box (2) are fixedly provided with mounting frames (26), and two dustproof covers (3) are slidably provided between the opposite sides of the two mounting frames (26) via an electric slider, and the bottoms of the two dustproof covers (3) are provided with a plurality of dust suction ports (4), wherein one side of the two dustproof covers (3) is provided with a dust suction interface, and the two dust suction interfaces are connected to the vacuum cleaner via a dust suction pipe.
3. The waste treatment device for the autoclaved aerated concrete board production line according to claim 1 is characterized by: A conveying rack (15) is fixedly arranged on the left side of the processing box (1), and the conveying rack (15) is located directly below the blanking rack (14); a mixing box (21) is also arranged on the right side of the processing box (1), and the right side of the conveying rack (15) extends to the left side of the mixing box (21); a metal recovery component is arranged in the middle of the processing box (1), and the metal recovery component includes a recycling box (16); a material distribution rack (17) is fixedly arranged on the left side of the recycling box (16), and the bottom of the material distribution rack (17) extends to a height of 1-2 cm directly above the conveying rack (15); a conveyor belt 2 (18) is rotatably arranged on the right side of the recycling box (16), and a magnetic suction sleeve is provided on the surface of the conveyor belt 2 (18).
4. The waste treatment device for the autoclaved aerated concrete board production line according to claim 3 is characterized by: A fixed collection frame (19) is also fixedly arranged in the middle of the recycling box (16), and the right side of the fixed collection frame (19) is in sliding contact with the left side of the second conveyor belt (18), a material discharge slide is arranged on the right side of the fixed collection frame (19), and a movable collection frame (20) is also movably arranged inside the fixed collection frame (19).
5. The waste treatment device for the autoclaved aerated concrete board production line according to claim 3 is characterized by: Two mixing racks (22) are rotatably arranged inside the mixing box (21), and a driving motor for driving one of the mixing racks (22) is arranged on the top of the mixing box (21), and driving gears are fixedly arranged on the tops of the two mixing racks (22), and the surfaces of the two driving gears are meshed for transmission.
6. The waste treatment device for the autoclaved aerated concrete board production line according to claim 3 is characterized by: A discharge pipe (24) is also provided on the right side of the bottom of the mixing box (21), and an automatic control valve is provided at the top of the discharge pipe (24). A spiral heat exchange tube (23) is also provided inside the processing box (1) and at the bottom of the mixing box (21), and both ends of the spiral heat exchange tube (23) are connected to the heat exchange system of the autoclaved aerated concrete board production line.
7. The waste treatment device for the autoclaved aerated concrete board production line according to any one of claims 1 to 6, characterized in that: The working method of the waste treatment device of the autoclaved aerated concrete board production line comprises the following steps: When processing waste materials in an autoclaved aerated concrete slab production line, the waste materials are fed into a feed box (2), and then two dust cover plates (3) between two mounting frames (26) are controlled to be closed, and dust generated during the crushing process of the waste materials is sucked out using a plurality of dust suction ports (4) at the bottom of the two dust cover plates (3); The output shaft of the servo motor (25) controls one of the crushing rollers (5) to rotate, and two mutually meshing transmission gears are used to make the two crushing rollers (5) rotate relatively inside the blanking rack (14), so as to continuously crush the waste inside the feed box (2); After the waste material is crushed by two crushing rollers (5), the crushed material falls on the top of the filter frame (6), and the crushed material is sorted by the screening net (7) inside the filter frame (6), so that the crushed material with a particle size smaller than the holes of the screening net (7) falls into the inside of the processing box (1), and the crushed material with a particle size larger than the holes of the screening net (7) stays above the screening net (7), and the scraper plate (10) between the two scraper frames (9) is used to scrape the crushed material above the screening net (7) left and right; After the crushed material is screened by the screening net (7), the scraper plate (10) is used to scrape the crushed material remaining on the top of the screening net (7) to the inside of the fixed frames (8) on both sides, and the crushed material that does not meet the screening particle size requirements is sent to the return channel (11) inside the fixed frames (8) on both sides. The crushed material inside the return channel (11) is sent out through the circulation discharge port by using a plurality of feeding plates (13) arranged on the surface of the conveyor belt (12), and the returned crushed material is further crushed by using two crushing rollers (5); After the waste material is crushed and screened inside the blanking rack (14), the crushed material with uniform particle size is transported to the inside of the mixing box (21) through the conveying rack (15). Before the crushed material enters the inside of the mixing box (21), the crushed material above the conveying rack (15) is first dispersed by the material distribution rack (17), and then the metal material mixed in the crushed material is adsorbed by the magnetic suction sleeve arranged on the surface of the conveyor belt 2 (18). Then, the metal material adsorbed on the surface of the conveyor belt 2 (18) is automatically collected by the right side of the fixed collection frame (19). The collected metal material falls into the inside of the movable collection frame (20). A pressure sensor is arranged at the bottom of the inner wall of the movable collection frame (20). When the metal material in the movable collection frame (20) reaches a certain weight, the movable collection frame (20) is pulled out from the inside of the fixed collection frame (19); After the crushed material is recycled by the metal recycling component, the crushed material is sent into the interior of the mixing box (21) through the conveying frame (15), and then other auxiliary materials and water are sent into the interior of the mixing box (21). The two mixing frames (22) are controlled to rotate in different directions inside the mixing box (21), and slurry is prepared for the crushed material of the waste inside the mixing box (21), and the heat energy of the autoclaved aerated concrete board production line is used to heat the slurry inside the mixing box (21) through the spiral heat exchange tube (23).
Citation Information
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