Core rod circlip automatic assembly machine
By designing the automatic assembly machine of core rod springs, the automatic assembly and fixing of core rods and springs is achieved, which solves the problem of secondary use caused by the inability to effectively fix the core rods in the prior art, improves production efficiency and avoids the risk of core rod breakage.
Patent Information
- Application Number
- CN202110194184.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-02-20
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2041-02-20
AI Technical Summary
Existing syringe production equipment cannot effectively prevent the secondary use of the core rod, which causes the core rod to be unable to be fixed after being used, which may cause the core rod to break and cannot be used again.
An automatic assembly machine for core rod springs is designed, including core rod feeding mechanism, core rod turntable mechanism, spring loading mechanism, spring turntable mechanism and control cabinet. Through these mechanisms, the automatic assembly and fixation of core rods and springs is realized.
Automatic assembly of core rods and springs is achieved, production efficiency is improved, and by fixing the springs inside the core rods, ensuring that the core rods cannot be used again, avoiding the risk of core rods breaking.
Smart Images

Figure CN112935798B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of novel medical technology, and in particular relates to an automatic assembly machine for a core rod retaining spring. Background Art
[0002] Generally, the structure of syringes produced by syringe production equipment on the market is relatively simple, with one assembly line, and the internal core rod can be pulled out after completion, resulting in secondary or even multiple uses.
[0003] A new device is added on the basis of the original structure. The main function of this device is to fix the retaining spring (which acts as a limiter) at the exact center of the core rod, so that the retaining spring will be stuck inside the syringe after the syringe is used, making it impossible to pull out the core rod. If it is pulled out forcibly, the core rod will break and cannot be used again, thus achieving the effect of forcing it to be unable to be used a second time. Summary of the invention
[0004] In view of this, the main purpose of the present invention is to provide a core rod retaining spring automatic assembly machine.
[0005] To achieve the above object, the technical solution of the present invention is achieved as follows:
[0006] The embodiment of the present invention provides a core rod retaining spring automatic assembly machine, comprising a core rod feeding mechanism, a core rod turntable mechanism, a retaining spring feeding mechanism, a retaining spring turntable mechanism, and a control cabinet;
[0007] The core rod feeding mechanism is arranged on one side of the control cabinet and is used to provide the core rod to the core rod turntable mechanism;
[0008] The core rod turntable mechanism and the retaining spring feeding mechanism are both arranged on the control cabinet, and the two cooperate at the tangent point to assemble the core rod and the retaining spring;
[0009] The retaining spring turntable mechanism is arranged at the other side of the control cabinet and is used to provide retaining springs to the retaining spring turntable mechanism.
[0010] In the above scheme, the core rod feeding mechanism and the retaining spring feeding mechanism both include a material turntable, a feeding channel, and a direct vibration feeder. The discharge port of the material turntable is connected to the core rod turntable mechanism or the retaining spring turntable mechanism through the feeding channel. The direct vibration feeder is connected to the feeding channel and is located at the lower side of the feeding channel.
[0011] In the above scheme, the core rod turntable mechanism includes a first driving mechanism, a core rod turntable, and a cam follower. The first driving mechanism is connected to the core rod turntable. Several cam followers are provided and evenly arranged along the circumferential direction of the core rod turntable, and are used to clamp the core rod provided by the core rod feeding mechanism.
[0012] In the above scheme, the retaining spring turntable mechanism includes a second driving mechanism, a retaining spring turntable, and a retaining spring fixing module. The second driving mechanism is connected to the retaining spring turntable. The retaining spring fixing modules are provided in plurality and are evenly arranged along the circumferential direction of the retaining spring turntable, and are used to capture, absorb and fix the retaining springs provided by the retaining spring feeding mechanism.
[0013] In the above scheme, the retaining spring fixing module includes a base, a first fixing seat, a second fixing seat, and a fixed suction head. The base is radially fixed on the retaining spring turntable, the second fixing seat is slidably connected to the base, and is also connected to the thrust cylinder. The first fixing seat is arranged on the upper side of the second fixing seat, and the fixed suction head is clamped and fixed by the cooperation of the two. The end of the fixed suction head is also connected to the vacuum generator.
[0014] In the above scheme, the upper sides of the core rod turntable and the retaining spring turntable are covered with a work station marking module, and the work station marking module includes an upper fixed disk 8 and a work station marking rod. The upper fixed disk is located on the upper side of the core rod turntable or the retaining spring turntable, and a number of work station marking rods are evenly arranged on the upper fixed disk to determine the work stations of different work processes, and the lower end of each work station marking rod is connected to the upper top surface of the control cabinet.
[0015] The above scheme also includes a retaining spring distributing mechanism, which is arranged between the retaining spring feeding mechanism and the retaining spring turntable mechanism, and is used to distribute the retaining springs provided by the retaining spring feeding mechanism to the retaining spring turntable mechanism one by one.
[0016] In the above scheme, the retaining spring material distribution mechanism includes an arc material channel, a retaining spring pull-down module, a retaining spring blanking platform, and a guide and limiting module. The arc material channel is connected to the feeding channel of the retaining spring feeding mechanism. The retaining spring pull-down module is arranged on the arc material channel and is used to pull the retaining spring on the feeding channel of the retaining spring feeding mechanism down into the arc material channel. The retaining spring blanking platform is arranged at the lower end of the arc material channel, and a part of the guide and limiting module passes through the retaining spring blanking platform.
[0017] In the above scheme, the retaining spring pulling module includes a fixed rod, a tension spring, a pressure plate, and a first thrust cylinder. One end of the pressure plate abuts against a position between the arc material channel and the feeding material channel, and the other end is connected to the upper side of the fixed rod through a tension spring. Any position in the middle area of the pressure plate is hinged to the lower side of the fixed rod. A clamping cylinder is provided at the front end of the piston rod of the first thrust cylinder, and a clamping cylinder is provided with a clamping claw for clamping the retaining spring.
[0018] In the above scheme, the guide limit module includes a limit cylinder and a semi-circular core pulling device. The semi-circular core pulling device passes through the retaining spring blanking platform and is connected to the circular arc material channel. The limit cylinder is arranged on one side and is connected to the lower end of the semi-circular core pulling device to drive it to move up and down.
[0019] The above scheme also includes a retaining spring detection mechanism, which is arranged on the control cabinet and located on the rotating side of the core rod turntable mechanism, and is used to detect whether the core rod and retaining spring are qualified after assembly.
[0020] The above scheme also includes a retaining spring positioning mechanism, at least one of which is provided and is located on the side of the rotating station after the assembly station of the core rod turntable mechanism.
[0021] In the above scheme, the spring positioning mechanism includes a lifting cylinder, a connecting piece, a positioning claw, and a second propulsion cylinder. The lifting cylinder is vertically arranged on the control cabinet, and the output end is connected to the second propulsion cylinder through a horizontally arranged connecting piece. The output end of the second propulsion cylinder is connected to the positioning claw.
[0022] The above scheme also includes a discharging mechanism, which is arranged on the control cabinet and located between the loading station and the rotating station of the core rod turntable mechanism, and is used to discharge qualified products and unqualified products respectively.
[0023] In the above scheme, the discharging mechanism includes a qualified product discharging port, an unqualified product discharging port, a third propulsion cylinder, and a fourth propulsion cylinder. The qualified product discharging port is located between the loading station and the rotating station of the core rod turntable mechanism, and the third propulsion cylinder is arranged at the corresponding position of the upper fixed plate of the station marking module, which is used to push the qualified products off the core rod turntable mechanism and drop them into the qualified product discharging port. The unqualified product discharging port is located between the loading station and the qualified product discharging port of the core rod turntable mechanism, and the fourth propulsion cylinder is arranged on the lower side of the core rod turntable mechanism, which is used to push the unqualified products off the core rod turntable mechanism and drop them into the unqualified product discharging port.
[0024] Compared with the prior art, the present invention can automatically assemble the retaining ring and the core rod, thereby improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] The drawings described herein are used to disclose a further understanding of the present invention and constitute a part of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:
[0026] Figure 1 A structural schematic diagram of a core rod retaining spring automatic assembly machine is provided for an embodiment of the present invention;
[0027] Figure 2 for Figure 1 A top view of
[0028] Figure 3 A structural schematic diagram of a core rod feeding mechanism and a retaining ring feeding mechanism in a core rod retaining ring automatic assembly machine is provided for an embodiment of the present invention;
[0029] Figure 4 A structural schematic diagram of a core rod feeding mechanism and a retaining ring feeding mechanism in a core rod retaining ring automatic assembly machine is provided for an embodiment of the present invention;
[0030] Figure 5 A schematic structural diagram of a retaining ring turntable mechanism in a core rod retaining ring automatic assembly machine is provided for an embodiment of the present invention;
[0031] Figure 6 A schematic structural diagram of a retaining spring turntable in an automatic assembly machine for a core rod retaining spring is provided for an embodiment of the present invention;
[0032] Figure 7 A schematic diagram of the first angle structure of a retaining spring distributing mechanism in a core rod retaining spring automatic assembly machine is provided for an embodiment of the present invention;
[0033] Figure 8 A second angle structural schematic diagram of a retaining spring distributing mechanism in a core rod retaining spring automatic assembly machine is provided for an embodiment of the present invention;
[0034] Fig. 9 A structural schematic diagram of a core rod turntable mechanism in a core rod retaining spring automatic assembly machine is provided for an embodiment of the present invention;
[0035] Fig.10 A structural schematic diagram of a combined state of a core rod rotating disc mechanism and a feeding mechanism in a core rod retaining spring automatic assembly machine is provided for an embodiment of the present invention;
[0036] Fig.11 A structural schematic diagram of the cooperation state of a core rod rotating disk mechanism and a retaining ring rotating disk mechanism in a core rod retaining ring automatic assembly machine is provided for an embodiment of the present invention. DETAILED DESCRIPTION
[0037] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0038] The embodiment of the present invention provides a core rod retaining spring automatic assembly machine, such as Figure 1 , 2 As shown, it includes a core rod feeding mechanism 1, a core rod turntable mechanism 2, a retaining spring feeding mechanism 3, a retaining spring turntable mechanism 4, and a control cabinet 5;
[0039] The core rod feeding mechanism 1 is arranged on one side of the control cabinet 5 and is used to provide core rods to the core rod turntable mechanism 2;
[0040] The core rod turntable mechanism 2 and the retaining spring feeding mechanism 3 are both arranged on the control cabinet 5, and the two cooperate at the tangent point to assemble the core rod and the retaining spring;
[0041] The circlip turntable mechanism 4 is arranged at the other side of the control cabinet 5 and is used to provide circlips to the circlip turntable mechanism 4 .
[0042] like Figure 3 As shown, the core rod feeding mechanism 1 and the retaining spring feeding mechanism 3 both include a material turntable 11, a feeding channel 12, and a direct vibration feeder 13. The discharge port of the material turntable 11 is connected to the core rod turntable mechanism 2 or the retaining spring turntable mechanism 4 through the feeding channel 12. The direct vibration feeder 13 is connected to the feeding channel 12 and is located at the lower side of the feeding channel 12.
[0043] The material turntable 11 drives the core rod or retaining spring placed in the turntable to rotate, and the material is transmitted from the discharge port of the material turntable 11 to the feeding channel 12. Under the action of the direct vibration feeder 13, the feeding channel 12 sends the core rods or retaining springs one by one through the feeding channel 12 to the core rod turntable mechanism 2 or the retaining spring turntable mechanism 4.
[0044] like Figure 4 As shown, the core rod turntable mechanism 2 includes a first driving mechanism 21, a core rod turntable 22, and a cam follower 23. The first driving mechanism 21 is connected to the core rod turntable 22. A plurality of cam followers 23 are provided and are evenly arranged along the circumferential direction of the core rod turntable 22 for clamping the core rod provided by the core rod feeding mechanism 1.
[0045] like Figure 5 As shown, the retaining spring turntable mechanism 4 includes a second driving mechanism 41, a retaining spring turntable 42, and a retaining spring fixing module 43. The second driving mechanism 41 is connected to the retaining spring turntable 42. The retaining spring fixing module 43 is provided in plurality and is evenly arranged along the circumferential direction of the retaining spring turntable 42, and is used to capture, adsorb and fix the retaining spring provided by the retaining spring feeding mechanism 3.
[0046] The core rod turntable 22 and the retaining spring turntable 42 rotate synchronously towards each other, the cam follower 23 obtains the core rod from the corresponding core rod feeding mechanism 1 and clamps and rotates, the retaining spring fixing module 43 absorbs the retaining spring from the corresponding retaining spring feeding mechanism 3 and fixes and rotates, and then the two are in a tangent position, and the retaining spring is assembled to the core rod through the retaining spring fixing module 43. The assembled core rod continues to rotate with the core rod turntable 22 for detection and discharge, and the retaining spring turntable 42 continues to rotate to absorb new retaining springs for assembly.
[0047] like Figure 6As shown, the retaining spring fixing module 43 includes a base 431, a first fixing seat 432, a second fixing seat 433, and a fixed suction head 434. The base 431 is radially fixed on the retaining spring turntable 42, the second fixing seat 433 is slidably connected to the base 431, and is also connected to the propulsion cylinder. The first fixing seat 432 is arranged on the upper side of the second fixing seat 433, and the fixed suction head 434 is clamped and fixed by the cooperation of the two. The end of the fixed suction head 434 is also connected to the vacuum generator.
[0048] When the retaining ring is adsorbed, the thrust cylinder is actuated to move the first fixed seat 432 and the second fixed seat 433 of the clamping fixed suction head 434 toward the retaining ring feeding mechanism 3 for loading the retaining ring. After reaching the position, the vacuum generator is actuated, and the fixed suction head 434 adsorbs and fixes the retaining ring.
[0049] The upper sides of the core rod turntable 22 and the retaining spring turntable 42 are both covered with a work station marking module 8, and the work station marking module 8 includes an upper fixed disk 81 and a work station marking rod 82. The upper fixed disk 81 is located on the upper side of the core rod turntable 22 or the retaining spring turntable 42, and a plurality of work station marking rods 25 are evenly arranged on the upper fixed disk 81 for determining the work stations of different work processes, and the lower end of each work station marking rod 25 is connected to the upper top surface of the control cabinet 5.
[0050] In the work station marking module 8 on the core rod turntable 22, four work station marking rods 82 are arranged, and one work station marking rod 82 is arranged at the 1-2 o'clock position, one work station marking rod 82 is arranged at the 4-5 o'clock position, one working marking rod 82 is arranged at the 7-8 o'clock position, and one work station marking rod 82 is arranged at the 1-11 o'clock position. In the clockwise direction, they are the assembly station, the first rotation station, the second rotation station, and the discharge station, respectively.
[0051] In the station marking module 8 on the retaining ring turntable 42, four station marking rods 82 are arranged, and one station marking rod 82 is arranged at the 1-2 o'clock position, one station marking rod 82 is arranged at the 4-5 o'clock position, one working marking rod 82 is arranged at the 7-8 o'clock position, and one station marking rod 82 is arranged at the 1-11 o'clock position. In the clockwise direction, they are the first rotation station, the second rotation station, the third rotation station, and the assembly station respectively.
[0052] Furthermore, if Figure 7 , 8 As shown, it also includes a circlip distribution mechanism 7, which is arranged between the circlip feeding mechanism 3 and the circlip turntable mechanism 4, and is used to distribute the circlips provided by the circlip feeding mechanism 3 to the circlip turntable mechanism 4 one by one.
[0053] The retaining spring dividing mechanism 7 includes an arc material channel 71, a retaining spring pulling-down module 72, a retaining spring blanking platform 73, and a guide and limiting module 74. The arc material channel 71 is connected to the feeding channel 12 of the retaining spring feeding mechanism 3. The retaining spring pulling-down module 72 is arranged on the arc material channel 71 and is used to pull the retaining spring on the feeding channel 12 of the retaining spring feeding mechanism 3 down into the arc material channel 71. The retaining spring blanking platform 73 is arranged at the lower end of the arc material channel 71, and a part of the guide and limiting module 74 passes through the retaining spring blanking platform 73.
[0054] When the retaining ring is adsorbed, the thrust cylinder is actuated to move the first fixed seat 432 and the second fixed seat 433 of the clamping fixed suction head 434 toward the discharge port at the lower end of the arc material channel 71 for loading the retaining ring. After reaching the position, the vacuum generator is actuated, and the fixed suction head 434 adsorbs and fixes the retaining ring.
[0055] The retaining spring pull-down module 72 includes a fixed rod 721, a tension spring 722, a pressure plate 723, and a first thrust cylinder 724. One end of the pressure plate 723 abuts against a position between the arc material channel 71 and the feeding material channel 12, and the other end is connected to the upper side of the fixed rod 721 through the tension spring 722. Any position in the middle area of the pressure plate 723 is hinged to the lower side of the fixed rod 721. A clamping cylinder 7241 is provided at the front end of the piston rod of the first thrust cylinder 724, and a clamping claw 7242 is provided on the clamping claw cylinder 7241 for clamping the retaining spring.
[0056] The clamping spring is sent to the end by the feeding channel 12, and the front clamping spring lies on the small block, and the forward direction is blocked by the pressing plate 723. When the clamping spring needs to be grabbed, the first propulsion cylinder 724 is pushed forward, and the clamping claws 7242 will be on the left and right sides of the clamping spring. The clamping claw cylinder 7241 clamps and holds the clamping spring. The first propulsion cylinder 724 is retracted again, driving the clamping claws 7242 and the clamping spring to move forward, and they will pass the small blocking point at the lowest position of the pressing plate 723. When the clamping claw cylinder 7241 is released again, the clamping spring will slide down along the arc material channel 71, and the top of the pressing plate 723 is connected to the spring 722, so that the small blocking point at the lowest position blocks the front end of the clamping spring downward, so that there is no need to worry too much about the size error of the clamping spring, and the clamping spring can be blocked, and the first propulsion cylinder 724, the clamping claw cylinder 7241 and the clamping claw 7242 can pull the clamping spring over.
[0057] A limiting column 711 is arranged on one side of the arc channel 71 close to the retaining spring turntable 42 , a fixing block 435 is arranged on the side of the first fixing seat 432 on the retaining spring fixing module 43 facing the arc channel 71 , and a matching groove is arranged on the side of the fixing block 435 facing the limiting column 711 .
[0058] The guide limit module 74 includes a limit cylinder 741 and a semicircular core puller 742. The semicircular core puller 742 passes through the retaining spring blanking platform 73 and is connected to the circular arc material channel 71. The limit cylinder 741 is arranged on one side and is connected to the lower end of the semicircular core puller 742 to drive it to move up and down.
[0059] In the initial state of the limiting cylinder 741, the semicircular core pulling 742 serves as a guide to allow the retaining spring to fall smoothly on the retaining spring blanking platform 73, and the limiting cylinder 741 drives the semicircular core pulling 742 to move downward. At this time, the upper end surface of the semicircular core pulling 742 is lower than the retaining spring blanking platform 73, and the falling retaining spring will fall on the retaining spring blanking platform 73. At the same time, it is pushed to a position close to the retaining spring by the fixed suction head 434 of the retaining spring fixing module 43, and then the vacuum generator puts the fixed suction head 434 in a negative pressure adsorption state to adsorb the retaining spring, and then the limiting cylinder 741 is reset to prepare for the next step.
[0060] Furthermore, it also includes a retaining spring detection mechanism 6, which is arranged on the control cabinet 5 and located on the rotating side of the core rod turntable mechanism 2, and is used to detect whether the core rod and the retaining spring are qualified after assembly.
[0061] The retaining spring detection module is composed of a CCD camera, and determines whether the retaining spring is assembled in a proper position according to the imaging of the core rod.
[0062] Furthermore, if Fig. 9 As shown, it also includes a retaining spring positioning mechanism 9, at least one of which is provided and is located at one side of the rotating station after the assembly station of the core rod turntable mechanism 2.
[0063] The spring positioning mechanism 9 includes a lifting cylinder 91, a connecting piece 92, a positioning claw 93, and a second propulsion cylinder 94. The lifting cylinder 91 is vertically arranged on the control cabinet 5, and the output end is connected to the second propulsion cylinder 94 through the connecting piece 92 arranged horizontally. The output end of the second propulsion cylinder 94 is connected to the positioning claw 93.
[0064] In the initial position, the lifting cylinder 91 is in a raised state, and the second propulsion cylinder 94 is pushed forward so that the positioning claw 93 can clamp the retaining spring on the core rod, and then the lifting cylinder 91 is lowered to a specified stroke, so that the positioning claw 93 pulls the retaining spring down to a specified position, and then the second propulsion cylinder 94 retreats backward, the positioning claw 93 separates from the retaining spring, and the lifting cylinder 91 is reset, completing a process of pulling down the retaining spring.
[0065] The described circlip positioning mechanisms 9 can be provided with two in succession. If the first circlip positioning mechanism 9 fails to be pulled down, the circlip can be pulled down again by the second circlip positioning mechanism 9 .
[0066] After the clamping spring is pulled down, the clamping spring detection mechanism 6 performs detection, and according to the detection result, the material is discharged to different discharge ports through the discharge mechanism 10.
[0067] Furthermore, if Fig.10 As shown, it also includes a discharging mechanism 10, which is arranged on the control cabinet 5 and is located between the loading station and the rotating station of the core rod turntable mechanism 2, and is used to discharge qualified products and unqualified products respectively.
[0068] The discharging mechanism 10 includes a qualified product discharging port 101, an unqualified product discharging port 102, a third propulsion cylinder 103, and a fourth propulsion cylinder 104. The qualified product discharging port 101 is located between the loading station and the rotating station of the core rod turntable mechanism 2, and the third propulsion cylinder 103 is arranged at the corresponding position of the upper fixed plate 81 of the station marking module 8, which is used to push the qualified products off the core rod turntable mechanism 2 and drop them into the qualified product discharging port 101. The unqualified product discharging port 102 is located between the loading station and the qualified product discharging port 101 of the core rod turntable mechanism 2, and the fourth propulsion cylinder 104 is arranged on the lower side of the core rod turntable mechanism 2, which is used to push the unqualified products off the core rod turntable mechanism 2 and drop them into the unqualified product discharging port 102.
[0069] The third propulsion cylinder 103 is arranged on the upper side of the cam follower 23 and is used to lift the spring mechanism of the cam follower 23 , so that the core rod lacks the limit of the spring mechanism and can be separated from the U-shaped groove on the core rod turntable 22 .
[0070] Working process of the present invention:
[0071] Circlip action:
[0072] Step 1, the retaining ring is sent from the material turntable 11 to the feeding channel 12 under the action of the direct vibration feeder 13;
[0073] Step 2: The first propulsion cylinder 724 controls the pressing plate 723 from the outlet of the feeding channel 12, grabs the clip and pulls it back for a distance before releasing it, and it falls into the arc channel 71;
[0074] Step 3: After the retaining spring slides down the slideway on the arc material channel 71, the cylinder is pushed out, and the vacuum generator is turned on, so that the fixed suction head 434 sucks the retaining spring and temporarily fixes it;
[0075] Step 4: Rotate to the second rotation position, the third rotation work, no action;
[0076] Step 5. Rotate to the assembly station, push the cylinder out, and close the vacuum generator at the same time to fix the retaining ring on the core rod. If the core rod / retaining ring position deviates by chance and the two are not engaged, the retaining ring will fall off, resulting in defective products.
[0077] Step 6: Rotate to station No. 4, no action.
[0078] Step 7. Repeat steps 1-6.
[0079] Core rod action:
[0080] Step 1, the core rod is sent to the feeding channel 12 by the material turntable 11 under the action of the direct vibration feeder 13, and the rear side of the discharge station of the core rod turntable 22 is clamped by the cam follower 23;
[0081] Step 2: The core rod is fixed to the core rod turntable mechanism 2 and rotated to the assembly station. The double turntables work together, and the right retaining ring is pushed out by the propulsion cylinder to the core rod of the corresponding station on the left, and supported. Fig.11 As shown;
[0082] Step 3, rotate to the first rotating station, the spring positioning mechanism 9 starts to work, the second propulsion cylinder 94 controls the positioning claw 93 to grab the core rod and the lifting cylinder 91 controls it to slide from top to bottom, forcing the spring to be fixed at a certain position (at the 1 / 2 position of the core rod);
[0083] Step 4: Rotate to the second rotation position, and the second clip positioning mechanism 9 starts to work;
[0084] Step 5, the circlip detection mechanism 6 starts to work, and the circlip detection mechanism 6 detects from above whether there is a circlip fixed on the core rod and determines the next action. If not, it rotates to the next station; if yes, it is pushed out by the third propulsion cylinder 103;
[0085] Step 6, rotate to the discharging station, the fourth propulsion cylinder 104 pushes out the core rod, and the core rod pushed out at this position can be manually put back into the feeding channel 12 for the next round of fitting action.
[0086] Step 7. Repeat steps 1-6.
[0087] The same or similar numbers in the drawings of this embodiment correspond to the same or similar parts; in the description of the present invention, it should be understood that the directions or positional relationships indicated by the terms "upper", "lower", "left", "right", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, the terms describing the positional relationship in the drawings are only used for illustrative purposes and cannot be understood as limitations on this patent. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.
[0088] It should be noted that, in this article, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, article or device. In the absence of more restrictions, an element defined by the sentence "includes a ..." does not exclude the existence of other identical elements in the process, article or device including the element.
[0089] The above description is only a preferred embodiment of the present invention and is not intended to limit the protection scope of the present invention.
Claims
1. A core rod retaining spring automatic assembly machine, characterized in that: It includes a core rod feeding mechanism, a core rod turntable mechanism, a retaining spring feeding mechanism, a retaining spring turntable mechanism, and a control cabinet; The core rod feeding mechanism is arranged on one side of the control cabinet and is used to provide the core rod to the core rod turntable mechanism; The core rod turntable mechanism and the retaining spring turntable mechanism are both arranged on the control cabinet, and the two cooperate at the tangent point to assemble the core rod and the retaining spring; The circlip feeding mechanism is arranged on the other side of the control cabinet, and is used to provide circlips to the circlip turntable mechanism; The clamping spring feeding mechanism includes a material turntable, a feeding channel, and a direct vibration feeder. The discharge port of the material turntable is connected to the clamping spring turntable mechanism through the feeding channel. The direct vibration feeder is connected to the feeding channel and is located at the lower side of the feeding channel. The core rod turntable mechanism comprises a first driving mechanism, a core rod turntable, and a cam follower, wherein the first driving mechanism is connected to the core rod turntable, and the cam followers are provided in a plurality and are evenly arranged along the circumferential direction of the core rod turntable, and are used to clamp the core rod provided by the core rod feeding mechanism; The circlip turntable mechanism includes a second driving mechanism, a circlip turntable, and a circlip fixing module. The second driving mechanism is connected to the circlip turntable. The circlip fixing modules are provided in multiple numbers and are evenly arranged along the circumferential direction of the circlip turntable, and are used to grab, absorb and fix the circlips provided by the circlip feeding mechanism. The clamping spring fixing module comprises a base, a first fixing seat, a second fixing seat, and a fixed suction head. The base is fixed on the clamping spring rotating disk in the radial direction. The second fixing seat is slidably connected to the base and is also connected to the propulsion cylinder. The first fixing seat is arranged on the upper side of the second fixing seat. The fixed suction head is clamped and fixed by the cooperation of the two. The end of the fixed suction head is also connected to the vacuum generator. It also includes a spring positioning mechanism, which includes a lifting cylinder, a connecting piece, a positioning claw, and a second propulsion cylinder. The lifting cylinder is vertically arranged on the control cabinet, and the output end is connected to the second propulsion cylinder through a horizontally arranged connecting piece, and the output end of the second propulsion cylinder is connected to the positioning claw.
2. The core rod retaining spring automatic assembly machine according to claim 1, characterized in that: The core rod feeding mechanism includes the material turntable, the feeding channel, and the straight vibration feeder. The discharge port of the material turntable is connected to the core rod turntable mechanism through the feeding channel. The straight vibration feeder is connected to the feeding channel and is located at the lower side of the feeding channel.
3. The core rod retaining spring automatic assembly machine according to claim 1, characterized in that: The upper sides of the core rod turntable and the retaining spring turntable are covered with a work station marking module, and the work station marking module includes an upper fixed disk and a work station marking rod. The upper fixed disk is located on the upper side of the core rod turntable or the retaining spring turntable, and a plurality of work station marking rods are evenly arranged on the upper fixed disk to determine the work stations of different work processes, and the lower end of each work station marking rod is connected to the upper top surface of the control cabinet.
4. The core rod retaining spring automatic assembly machine according to claim 3, characterized in that It also includes a circlip distributing mechanism, which is arranged between the circlip feeding mechanism and the circlip turntable mechanism and is used to distribute the circlips provided by the circlip feeding mechanism to the circlip turntable mechanism one by one.
5. The core rod retaining spring automatic assembly machine according to claim 4, characterized in that: The retaining spring material distribution mechanism includes an arc material channel, a retaining spring pulling-down module, a retaining spring blanking platform, and a guide and limiting module. The arc material channel is connected to the feeding channel of the retaining spring feeding mechanism. The retaining spring pulling-down module is arranged on the arc material channel and is used to pull the retaining spring on the feeding channel of the retaining spring feeding mechanism down into the arc material channel. The retaining spring blanking platform is arranged at the lower end of the arc material channel, and a part of the guide and limiting module passes through the retaining spring blanking platform.
6. The core rod retaining spring automatic assembly machine according to claim 5, characterized in that: The retaining spring pulling die set includes a fixed rod, a tension spring, a pressure plate, and a first thrust cylinder. One end of the pressure plate abuts against a position between the circular arc material channel and the feeding material channel, and the other end is connected to the upper side of the fixed rod through a tension spring. Any position in the middle area of the pressure plate is hinged to the lower side of the fixed rod. A clamping cylinder is provided at the front end of the piston rod of the first thrust cylinder, and a clamping cylinder is provided with a clamping claw for clamping the retaining spring.
7. The core rod retaining spring automatic assembly machine according to claim 6, characterized in that: The guide limit module includes a limit cylinder and a semi-circular core puller. The semi-circular core puller passes through the retaining spring blanking platform and is connected to the circular arc material channel. The limit cylinder is arranged on one side and is connected to the lower end of the semi-circular core puller to drive it to move up and down.
8. The core rod retaining spring automatic assembly machine according to claim 7, characterized in that: It also includes a retaining spring detection mechanism, which is arranged on the control cabinet and located on the rotating side of the core rod turntable mechanism, and is used to detect whether the core rod and the retaining spring are qualified after assembly.
9. The core rod retaining spring automatic assembly machine according to claim 8, characterized in that: At least one of the clamping spring positioning mechanisms is provided and is located at one side of the rotating station behind the assembly station of the core rod turntable mechanism.
10. The core rod retaining spring automatic assembly machine according to claim 9, characterized in that: It also includes a discharging mechanism, which is arranged on the control cabinet and located between the loading station and the rotating station of the core rod turntable mechanism, and is used to discharge qualified products and unqualified products respectively.
11. The core rod retaining spring automatic assembly machine according to claim 10, characterized in that: The discharging mechanism includes a qualified product discharging port, an unqualified product discharging port, a third propulsion cylinder, and a fourth propulsion cylinder. The qualified product discharging port is located between the loading station and the rotating station of the core rod turntable mechanism, and the third propulsion cylinder is arranged at the corresponding position of the upper fixed plate of the station marking module, which is used to push the qualified products off the core rod turntable mechanism and drop them into the qualified product discharging port. The unqualified product discharging port is located between the loading station and the qualified product discharging port of the core rod turntable mechanism, and the fourth propulsion cylinder is arranged on the lower side of the core rod turntable mechanism, which is used to push the unqualified products off the core rod turntable mechanism and drop them into the unqualified product discharging port.
Citation Information
Patent Citations
Automatic assembling machine for core rod clamp spring
CN215035210U