Insulator cleaning device

By designing the insulator cleaning device of the U-shaped mounting bracket and the vacuum cleaner, the problem of dust floating during insulator cleaning is solved, effective dust absorption and deep cleaning of stains are achieved, and air quality and working environment are improved.

CN119098442AInactive Publication Date: 2024-12-10JIAOZHOU POWER SUPPLY CO OF STATE GRID SHANDONG ELECTRIC POWER CO
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Patent Information

Application Number
CN202411400624.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-09
Publication Date
2024-12-10
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the prior art, when cleaning insulators, the impurities and dust separated by cleaning will drift in large quantities in the surrounding air, affecting the air quality and environment, and the staff are prone to inhaling dust.

Method used

An insulator cleaning device including a U-shaped mounting bracket, four sets of rectangular cleaning brushes and a symmetrical vacuum cleaner is designed. The cleaning brush slides through the electric slide to drive the cleaning brush to rotate and clean. The vacuum cleaner absorbs dust through the vacuum cleaner, combining with deep cleaning. The mechanism uses an adsorption cleaning cloth and an electric winding roller for deep cleaning.

Benefits of technology

Effectively clean and separate the dust and stains on the surface of the insulator, and absorb the dust into the vacuum cleaner, avoiding the dust drift, improving the air quality and working environment, and ensuring the safety of staff.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of power maintenance, in particular to an insulator cleaning device. The technical problems that a large amount of cleaned and separated impurities and dust drift in surrounding air, the surrounding air quality and environment are affected, and workers easily inhale the dust are solved. According to the technical scheme, the insulator cleaning device comprises a mounting main frame, the mounting main frame is a U-shaped frame, the two branches of the mounting main frame are each rotationally provided with two sets of cleaning brushes, and the four sets of cleaning brushes are arranged in a rectangular shape and located at the same height; the cleaning device further comprises two dust collectors, the two dust collectors are installed on the two sides of the installation main frame through supports respectively, the two dust collectors are located on the outer sides of the four sets of cleaning brushes on the two sides respectively, the two dust collectors are symmetrically arranged, and dust collection nozzles of the two dust collectors face the cleaning brushes.
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Description

Technical Field

[0001] The invention relates to the technical field of electric power maintenance, and in particular to an insulator cleaning device. Background Art

[0002] Insulators are devices installed between conductors at different potentials or between conductors and grounded components, which can withstand voltage and mechanical stress. Insulators are of various types and shapes.

[0003] In the prior art, a brush-type cleaning tool can be used to clean the surface of the insulator. During the cleaning process, the cleaning brush is controlled by hand or elevator control. The dust and impurities are swept away during the high-speed rotation of the brush. However, the impurities and dust separated by the cleaning will float in the surrounding air in large quantities, affecting the surrounding air quality and environment, and the staff are prone to inhaling dust. Summary of the invention

[0004] The present invention provides an insulator cleaning device, which solves the problem in the prior art that impurities and dust separated by cleaning will be dispersed in the surrounding air in large quantities, affecting the surrounding air quality and environment, and workers are prone to inhaling dust.

[0005] The technical solution of the present invention is as follows:

[0006] An insulator cleaning device comprises a mounting frame, the mounting frame is a U-shaped frame, two groups of cleaning brushes are rotatably arranged on two branches of the mounting frame, four groups of cleaning brushes are arranged in a rectangular shape, and the four groups of cleaning brushes are located at the same height;

[0007] It also includes a vacuum cleaner, which is provided with two vacuum cleaners. The two vacuum cleaners are respectively installed on both sides of the mounting frame through brackets, and the two vacuum cleaners are respectively located on the outsides of the four groups of cleaning brushes on both sides. The two vacuum cleaners are symmetrically arranged, and the dust nozzles of the two vacuum cleaners face the cleaning brushes.

[0008] As a further technical solution, the installation frame includes:

[0009] An assembly seat, the assembly seat is used to connect an external auxiliary component;

[0010] a first slide rail, the first slide rail being mounted on the assembly seat;

[0011] The second slide rail, two of the second slide rails are provided, and the two second slide rails are slidably installed in the first slide rail through electric slide seats respectively, and two first electric slide seats are slidably provided in each of the second slide rails, and a cleaning brush is rotatably provided on the upper and lower parts of each of the first electric slide seats, and each of the cleaning brushes is connected to a built-in motor.

[0012] As a further technical solution, two first mounting plates are fixedly connected to both ends of the first slide rail, and the two vacuum cleaners are respectively fixedly connected to the two first mounting plates, and the dust nozzles of the two vacuum cleaners are both facing the cleaning brush.

[0013] As a further technical solution, the cleaning brush is disc-shaped and the bristles are radial.

[0014] As a further technical solution, a deep cleaning mechanism is also included, and the deep cleaning mechanism includes:

[0015] A first mounting frame, wherein the first mounting frame is fixedly connected to the top of the first slide rail;

[0016] A second mounting plate, wherein two second mounting plates are provided, and the two second mounting plates are respectively fixed to two ends of the first mounting frame;

[0017] A cleaning component, wherein two cleaning components are symmetrically arranged, and the two cleaning components are symmetrically mounted on two second mounting plates, and the cleaning components are located above the cleaning brush.

[0018] As a further technical solution, the cleaning component includes:

[0019] An arc-shaped slide rail, wherein the arc-shaped slide rail is fixedly connected to the second mounting plate;

[0020] An arc-shaped electric slide seat, wherein the arc-shaped electric slide seat is slidably arranged in the arc-shaped slide rail;

[0021] A second mounting frame, wherein the second mounting frame is fixedly connected to the top of the arc-shaped electric slide;

[0022] A first telescopic driving member, wherein two first telescopic driving members are provided, and the two first telescopic driving members are installed on the upper part of the second mounting frame;

[0023] A third mounting plate, the third mounting plate being mounted on the telescopic ends of the two first telescopic driving members;

[0024] A fourth mounting plate, wherein two fourth mounting plates are provided, and the two fourth mounting plates are fixedly connected to two ends of the third mounting plate;

[0025] An electric winding roller, one of which is rotatably mounted on the bottom of each of the fourth mounting plates;

[0026] An adsorption cleaning cloth is wound between the two electric winding rollers.

[0027] As a further technical solution, the cleaning assembly further includes a pressing assembly, and the pressing assembly includes:

[0028] a third mounting frame, the third mounting frame being fixedly connected to the fixed ends of the two first telescopic driving members;

[0029] a second telescopic driving member, the second telescopic driving member being mounted on a lower portion of the third mounting frame;

[0030] a fifth mounting plate, the fifth mounting plate being fixedly connected to the telescopic end of the second telescopic driving member;

[0031] An elastic telescopic rod, wherein a plurality of the elastic telescopic rods are provided, and the plurality of the elastic telescopic rods are mounted on the fifth mounting plate;

[0032] An arc-shaped pressure strip is installed on the telescopic end of the elastic telescopic rod.

[0033] As a further technical solution, the clamping assembly also includes an arc pressure plate and a connecting rod, the upper and lower ends of the arc pressure strip are each hinged with an arc pressure plate, and each elastic telescopic rod is connected to a section of the fifth mounting plate and is hinged with a connecting rod on the upper and lower sides close to one end of the arc pressure strip, and each connecting rod is hinged to the arc pressure plate at one end away from the elastic telescopic rod.

[0034] As a further technical solution, the assembly seat is installed on an extension rod, and a hand-held portion is provided at the lower portion of the extension rod.

[0035] As a further technical solution, the assembly seat is installed on a lifting control mechanism of the peripheral device.

[0036] The beneficial effects of the present invention are as follows: dust and other impurities on the surface of the insulator are cleaned and separated, and at the same time, the vacuum cleaner absorbs the dust into the storage box inside the vacuum cleaner through the vacuum nozzle, thereby preventing the impurities and dust that fall during cleaning from being scattered into the air and affecting the air environment quality, avoiding the impact on the surrounding environment, preventing the staff from inhaling dust, and creating a good working environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0037] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

[0038] Figure 1 This is a first structural schematic diagram of the insulator cleaning device of the present invention;

[0039] Figure 2 It is a second structural schematic diagram of the insulator cleaning device of the present invention;

[0040] Figure 3 This is a schematic diagram of the first structure of the cleaning brush part of the present invention;

[0041] Figure 4 It is a second structural schematic diagram of the cleaning brush part of the present invention;

[0042] Figure 5 This is a third structural schematic diagram of the cleaning brush part of the present invention;

[0043] Figure 6 It is a schematic diagram of the cleaning mechanism structure of the present invention;

[0044] Figure 7 This is a schematic diagram of the first structure of the cleaning component in the present invention;

[0045] Figure 8 This is a schematic diagram of the second structure of the cleaning component in the present invention;

[0046] Fig. 9 This is a third structural schematic diagram of the cleaning component in the present invention;

[0047] Fig.10 This is a fourth structural schematic diagram of the cleaning component in the present invention;

[0048] Fig.11 This is a fifth structural schematic diagram of the cleaning component in the present invention;

[0049] Fig.12 This is a sixth structural schematic diagram of the cleaning component in the present invention;

[0050] In the figure: 1. extension rod; 2. assembly seat; 3. first slide rail; 4. first mounting plate; 5. second slide rail; 6. first electric slide seat; 7. cleaning brush; 8. vacuum cleaner; 9. dust nozzle; 10. first mounting frame; 11. second mounting plate; 12. arc-shaped slide rail; 13. arc-shaped electric slide seat; 14. second mounting frame; 15. first telescopic drive member; 16. third mounting plate; 17. fourth mounting plate; 18. electric winding roller; 19. suction cleaning cloth; 20. third mounting frame; 21. second telescopic drive member; 22. fifth mounting plate; 23. elastic telescopic rod; 24. arc-shaped pressure strip; 25. arc-shaped pressure plate; 26. connecting rod. DETAILED DESCRIPTION

[0051] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0052] Example 1

[0053] like Figure 1-5As shown, this embodiment proposes an insulator cleaning device, including a mounting frame, the mounting frame is a U-shaped frame, two groups of cleaning brushes 7 are rotatably arranged on two branches of the mounting frame, four groups of cleaning brushes 7 are arranged in a rectangular shape, and the four groups of cleaning brushes 7 are located at the same height;

[0054] It also includes a vacuum cleaner 8, two of which are installed on both sides of the mounting frame through brackets, and the two vacuum cleaners 8 are located on the outsides of the four groups of cleaning brushes 7 on both sides. The two vacuum cleaners 8 are symmetrically arranged, and the dust nozzles 9 of the two vacuum cleaners 8 face the cleaning brush 7.

[0055] The assembly seat 2 is installed on the extension rod 1, and a hand-held portion is provided at the lower portion of the extension rod 1.

[0056] The assembly seat 2 is installed on the lifting control mechanism of the peripheral device.

[0057] The installation frame comprises:

[0058] An assembly seat 2, the assembly seat 2 is used to connect external auxiliary components;

[0059] A first slide rail 3, wherein the first slide rail 3 is installed on the assembly seat 2;

[0060] The second slide rail 5, two second slide rails 5 are provided, and the two second slide rails 5 are slidably installed in the first slide rail 3 through electric slide seats respectively, and two first electric slide seats 6 are slidably provided in each of the second slide rails 5, and a cleaning brush 7 is rotatably provided on the upper and lower parts of each first electric slide seat 6, and each cleaning brush 7 is connected to a built-in motor.

[0061] Two first mounting plates 4 are fixedly connected to both ends of the first slide rail 3 , and the two vacuum cleaners 8 are fixedly connected to the two first mounting plates 4 , respectively. The dust nozzles 9 of the two vacuum cleaners 8 are both facing the cleaning brush 7 .

[0062] The cleaning brush 7 is disc-shaped, and the bristles are radial.

[0063] In this embodiment, when the insulator cleaning device is used, it can be installed on the extension rod 1 through the assembly base 2 and used by hand, or the assembly base 2 can be installed on the lifting control mechanism of the external device for use;

[0064] When in use, the cleaning device is moved so that the cleaning brush 7 is close to the insulator, so that the four groups of cleaning brushes 7 surround the insulator, and then the first electric slide 6 moves in the second slide rail 5 to drive the cleaning brushes 7 to approach each other, and the second slide rail 5 in the other direction slides in the first slide rail 3, driving the cleaning brushes 7 to approach in the other direction. Thus, firstly, the four groups of cleaning brushes 7 are close to each other, so that the bristles extend into the gaps of the insulators, and the bristles completely cover the outer surface and the gaps of the insulators, and then rotate to clean and separate the dust and other impurities on the surface of the insulator, and at the same time, the vacuum cleaner 8 absorbs the dust into the storage box inside the vacuum cleaner 8 through the dust suction nozzle 9, thereby avoiding the impurities and dust dropped by cleaning from being scattered into the air, affecting the quality of the air environment, avoiding the impact on the surrounding environment, avoiding the staff from inhaling dust, and creating a good working environment.

[0065] Example 2

[0066] On the basis of the first specific implementation method, Figure 1-12 As shown, it also includes a deep cleaning mechanism, and the deep cleaning mechanism includes:

[0067] A first mounting frame 10, wherein the first mounting frame 10 is fixedly connected to the top of the first slide rail 3;

[0068] A second mounting plate 11, wherein two second mounting plates 11 are provided, and the two second mounting plates 11 are respectively fixed to two ends of the first mounting frame 10;

[0069] The cleaning assembly is provided with two symmetrical cleaning assemblies, and the two cleaning assemblies are symmetrically mounted on the two second mounting plates 11 , and the cleaning assembly is located above the cleaning brush 7 .

[0070] The cleaning component comprises:

[0071] An arc-shaped slide rail 12, wherein the arc-shaped slide rail 12 is fixedly connected to the second mounting plate 11;

[0072] An arc-shaped electric slide 13, wherein the arc-shaped electric slide 13 is slidably disposed in the arc-shaped slide rail 12;

[0073] A second mounting frame 14, wherein the second mounting frame 14 is fixedly connected to the top of the arc-shaped electric slide 13;

[0074] A first telescopic driving member 15, wherein two first telescopic driving members 15 are provided, and the two first telescopic driving members 15 are installed on the upper part of the second mounting frame 14;

[0075] A third mounting plate 16, the third mounting plate 16 is mounted on the telescopic ends of the two first telescopic driving members 15;

[0076] A fourth mounting plate 17, wherein two fourth mounting plates 17 are provided, and the two fourth mounting plates 17 are fixedly connected to two ends of the third mounting plate 16;

[0077] An electric winding roller 18, wherein one electric winding roller 18 is rotatably mounted at the bottom of each of the fourth mounting plates 17;

[0078] An adsorption cleaning cloth 19 is wound between the two electric winding rollers 18 .

[0079] The cleaning assembly further comprises a pressing assembly, wherein the pressing assembly comprises:

[0080] A third mounting frame 20, wherein the third mounting frame 20 is fixedly connected to the fixed ends of the two first telescopic driving members 15;

[0081] a second telescopic driving member 21, wherein the second telescopic driving member 21 is mounted on a lower portion of the third mounting frame 20;

[0082] a fifth mounting plate 22, wherein the fifth mounting plate 22 is fixedly connected to the telescopic end of the second telescopic driving member 21;

[0083] An elastic telescopic rod 23, wherein a plurality of the elastic telescopic rods 23 are provided, and the plurality of the elastic telescopic rods 23 are installed on the fifth mounting plate 22;

[0084] The arc-shaped pressure strip 24 is installed at the telescopic end of the elastic telescopic rod 23 .

[0085] The clamping assembly also includes an arc-shaped pressure plate 25 and a connecting rod 26. The upper and lower ends of the arc-shaped pressure strip 24 are each hinged with an arc-shaped pressure plate 25. Each elastic telescopic rod 23 is connected to a section of the fifth mounting plate 22 and is hinged with a connecting rod 26 on the upper and lower sides near one end of the arc-shaped pressure strip 24. Each connecting rod 26 is hinged to the arc-shaped pressure plate 25 at one end away from the elastic telescopic rod 23.

[0086] In the prior art, brush-like cleaning tools can be used to clean the surface of insulators. However, since insulators are outdoors for a long time, there will be relatively strong stains on the surface of the insulators, such as stains in rainwater, bird droppings, etc., which are difficult to clean using a brush.

[0087] In this embodiment, after the cleaning brush 7 finishes cleaning one position, it starts to move down to clean the next position of the insulator. At this time, the cleaning component on the upper side moves to the position cleaned by the cleaning brush 7 for secondary deep cleaning. At this time, the insulator is located between the two cleaning components on both sides, and then the first telescopic drive member 15 extends to drive the third mounting plate 16, the fourth mounting plate 17, the electric winding roller 18, and the adsorption cleaning cloth 19 to move and translate, so that the adsorption cleaning cloth 19 surrounds the surface of the insulator. The adsorption cleaning cloth 19 can be attached to the surface of the insulator and tightened, and then the arc-shaped electric slide 13 slides in the arc-shaped slide rail 12, which can drive the adsorption cleaning cloth 19 to make a circular motion on the insulator, and the adsorption cleaning cloth 19 on the other side also makes a circular motion. The adsorption cleaning cloth 19 rubs against the surface of the insulator in a tightened state, and the stains on the surface of the insulator are adsorbed and rubbed onto the adsorption cleaning cloth 19, thereby the outer surface of the insulator can be completely cleaned.

[0088] When encountering the gap position of the insulator, at this time, due to the narrow gap, it is difficult for the adsorption cleaning cloth 19 to fit tightly against the upper and lower sides of the inner surface of the gap. First, move the adsorption cleaning cloth 19 to embed and fit it to the inner side of the gap. At this time, the adsorption cleaning cloth 19 is U-shaped and fits the inner side of the gap. Then the second telescopic driving member 21 is extended to drive the fifth mounting plate 22, the elastic telescopic rod 23, the arc pressure strip 24, the arc pressure plate 25, and the connecting rod 26 to move. Then the arc pressure strip 24 and the arc pressure plate 25 are embedded in the gap and pressed on the outer side of the adsorption cleaning cloth 19. The arc pressure strip 24 presses against the gap. After reaching the deepest point, the second telescopic driving member 21 continues to extend and compresses the elastic telescopic rod 23, and then the elastic telescopic rod 23 will push the connecting rod 26 to move, and then the other end of the connecting rod 26 will push the two arc-shaped pressing plates 25 to the upper and lower sides, and then the two arc-shaped pressing plates 25 will press the adsorption cleaning cloth 19 at the upper and lower positions tightly against the upper and lower surfaces in the gap. In this state, the adsorption cleaning cloth 19 is then frictionally cleaned to completely clean the stains that the cleaning brush 7 cannot clean, thereby completely cleaning the stains on the surface of the insulator and in the gap.

[0089] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An insulator cleaning device, comprising a mounting frame, the mounting frame being a U-shaped frame, two groups of cleaning brushes (7) being rotatably arranged on two branches of the mounting frame, four groups of cleaning brushes (7) being arranged in a rectangular shape, and the four groups of cleaning brushes (7) being located at the same height; It is characterized in that It also includes a vacuum cleaner (8), wherein two vacuum cleaners (8) are provided, and the two vacuum cleaners (8) are respectively installed on both sides of the mounting frame through brackets, and the two vacuum cleaners (8) are respectively located outside the four groups of cleaning brushes (7) on both sides, and the two vacuum cleaners (8) are symmetrically arranged, and the dust suction nozzles (9) of the two vacuum cleaners (8) face the cleaning brushes (7).

2. An insulator cleaning device according to claim 1, characterized in that: The installation frame comprises: An assembly seat (2), the assembly seat (2) being used to connect an external auxiliary component; A first slide rail (3), the first slide rail (3) being mounted on the assembly seat (2); A second slide rail (5), wherein two second slide rails (5) are provided, and the two second slide rails (5) are respectively slidably installed in the first slide rail (3) via electric slide seats, and two first electric slide seats (6) are slidably provided in each second slide rail (5), and a cleaning brush (7) is rotatably provided on the upper and lower parts of each first electric slide seat (6), and each cleaning brush (7) is connected to a built-in motor.

3. An insulator cleaning device according to claim 2, characterized in that: Two first mounting plates (4) are fixedly connected to both ends of the first slide rail (3); the two vacuum cleaners (8) are respectively fixedly connected to the two first mounting plates (4); and the dust nozzles (9) of the two vacuum cleaners (8) are both facing the cleaning brush (7).

4. The insulator cleaning device according to claim 1, characterized in that: The cleaning brush (7) is disc-shaped, and the bristles are radially arranged.

5. The insulator cleaning device according to claim 3, characterized in that: Also included is a deep cleaning mechanism, the deep cleaning mechanism comprising: A first mounting frame (10), the first mounting frame (10) being fixedly connected to the top of the first slide rail (3); A second mounting plate (11), wherein two second mounting plates (11) are provided, and the two second mounting plates (11) are respectively fixed to two ends of the first mounting frame (10); A cleaning component, wherein two cleaning components are symmetrically arranged, the two cleaning components are symmetrically mounted on two second mounting plates (11), and the cleaning components are located above the cleaning brush (7).

6. An insulator cleaning device according to claim 5, characterized in that: The cleaning component comprises: An arc-shaped slide rail (12), wherein the arc-shaped slide rail (12) is fixedly connected to the second mounting plate (11); An arc-shaped electric slide seat (13), the arc-shaped electric slide seat (13) being slidably disposed in the arc-shaped slide rail (12); A second mounting frame (14), the second mounting frame (14) being fixedly connected to the top of the arc-shaped electric slide seat (13); a first telescopic driving member (15), wherein two first telescopic driving members (15) are provided, and the two first telescopic driving members (15) are mounted on an upper portion of the second mounting frame (14); a third mounting plate (16), the third mounting plate (16) being mounted on the telescopic ends of the two first telescopic driving members (15); a fourth mounting plate (17), wherein two fourth mounting plates (17) are provided, and the two fourth mounting plates (17) are fixedly connected to two ends of the third mounting plate (16); An electric winding roller (18), wherein one electric winding roller (18) is rotatably mounted on the bottom of each of the fourth mounting plates (17); An adsorption cleaning cloth (19), wherein an adsorption cleaning cloth (19) is wound between the two electric winding rollers (18).

7. An insulator cleaning device according to claim 6, characterized in that: The cleaning assembly further comprises a pressing assembly, wherein the pressing assembly comprises: a third mounting frame (20), the third mounting frame (20) being fixedly connected to the fixed ends of the two first telescopic driving members (15); a second telescopic driving member (21), wherein the second telescopic driving member (21) is mounted on a lower portion of the third mounting frame (20); a fifth mounting plate (22), the fifth mounting plate (22) being fixedly connected to the telescopic end of the second telescopic driving member (21); An elastic telescopic rod (23), wherein a plurality of the elastic telescopic rods (23) are provided, and the plurality of the elastic telescopic rods (23) are mounted on the fifth mounting plate (22); An arc-shaped pressure strip (24), wherein the arc-shaped pressure strip (24) is mounted on the telescopic end of the elastic telescopic rod (23).

8. An insulator cleaning device according to claim 7, characterized in that: The clamping assembly also includes an arc-shaped pressure plate (25) and a connecting rod (26), wherein the upper end and the lower end of the arc-shaped pressure strip (24) are each hinged with an arc-shaped pressure plate (25), and each elastic telescopic rod (23) is connected to a section of the fifth mounting plate (22) and is hinged with an upper side and a lower side thereof near one end of the arc-shaped pressure strip (24), and each connecting rod (26) is hinged with an end of the arc-shaped pressure plate (25) away from the elastic telescopic rod (23).

9. An insulator cleaning device according to claim 8, characterized in that: The assembly seat (2) is mounted on the extension rod (1), and a hand-held portion is provided at the lower portion of the extension rod (1).

10. An insulator cleaning device according to claim 8, characterized in that: The assembly seat (2) is installed on a lifting control mechanism of the peripheral device.