Positioning welding device for H-shaped steel stand column machining
By using positioning and pressure adjustment mechanisms in the H-shaped steel column welding device, deformation problems during welding are solved, welding quality and stability are ensured, melt dripping is reduced, and efficient welding is achieved.
Patent Information
- Application Number
- CN202411425193.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-12
- Publication Date
- 2024-12-13
AI Technical Summary
During the welding process of H-shaped steel columns, the deformation caused by the high temperature at the welding position affects the welding quality. It is difficult for the prior art to effectively prevent deformation and ensure welding stability.
A positioning welding device for H-shaped steel column processing including a positioning mechanism, a pressure adjustment mechanism and a welding mechanism is designed. The liner is positioned and clamped through the positioning mechanism. The pressure adjustment mechanism synchronously drives the H-shaped steel and the liner to adjust the welding time. The welding quality is ensured by rotating welding along the weld of the H-shaped steel and the lining plate through the welding mechanism.
The pressure adjustment mechanism drives the H-shaped steel to rotate with the lining plate to increase the pressure during welding, prevent deformation, ensure welding quality, and reduce the dripping of melt, improving welding efficiency and stability.
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Figure CN119115374A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of welding devices, and in particular to a positioning welding device for processing H-shaped steel columns. Background Art
[0002] H-beams are widely used in factory building construction, high-rise buildings, bridge construction and other large steel structures.
[0003] In the prior art, when H-shaped steel is used as a column and its length needs to be extended, it is usually connected at the ends of the H-shaped steel to form a longer column, that is, a liner is welded at one end of the H-shaped steel, and then the liner is connected and fixed with bolts; during the welding process of the H-shaped steel and the liner, the stability of the connection between the H-shaped steel and the liner must be ensured to ensure the welding quality.
[0004] However, the above-mentioned H-beam and liner positioning welding work still has the following defects:
[0005] Because H-shaped steel is large and heavy when used as a column, in the welding process, in order to ensure penetration, the temperature of the welding point is generally high, which can easily cause the welding position of the H-shaped steel to deform during the welding process, affecting the welding quality. Summary of the invention
[0006] In order to overcome the above technical problems, the purpose of the present invention is to provide a positioning welding device for processing H-shaped steel columns, which is used to solve the problem that the existing H-shaped steel columns mentioned in the above background technology are easy to deform during welding and it is difficult to ensure the welding quality.
[0007] The purpose of the present invention can be achieved through the following technical solutions:
[0008] A positioning welding device for processing an H-shaped steel column, comprising a mounting frame; a mounting seat is arranged on the mounting frame, and a positioning mechanism, a pressure regulating mechanism and a welding mechanism are arranged on the mounting seat;
[0009] The positioning mechanism is used to position and clamp the lining plate; the pressure adjustment mechanism is used to drive the H-beam and the lining plate to rotate synchronously to adjust the pressure during welding between the H-beam and the lining plate; the welding mechanism is used to move along the weld between the H-beam and the lining plate to perform rotational welding.
[0010] Preferably, the positioning mechanism includes a positioning plate, a positioning block and a plurality of positioning pins; the positioning plate is arranged on the mounting seat, the positioning block is arranged on the positioning plate, the positioning block is in conflict with the lining plate, a plurality of the positioning pins are arranged on the positioning plate, and the positioning pins are a stepped shaft structure, and the thin shaft of the stepped shaft is adaptively inserted into the mounting hole of the lining plate.
[0011] Preferably, the pressure regulating mechanism comprises a pressure sensing mechanism and a second hydraulic cylinder; the pressure sensing mechanism is arranged between the mounting seat and the positioning plate; the pressure sensing mechanism is used to detect the pressure exerted on the positioning plate; the second hydraulic cylinder is installed between the mounting frame and the mounting seat, and the mounting seat is hinged to the mounting frame; the second hydraulic cylinder is used to drive the mounting seat to rotate, so as to drive the H-shaped steel and the lining plate to rotate synchronously;
[0012] A counterweight is provided on the mounting frame at a position away from the positioning mechanism; the counterweight is used to adjust the overall center of gravity of the positioning welding device.
[0013] Preferably, the pressure sensing mechanism includes a heat insulation plate and a pressure sensor; the positioning plate is slidably connected to the mounting seat, the heat insulation plate is arranged on the positioning plate, and the pressure sensor is arranged between the heat insulation plate and the mounting seat; the pressure sensor is used to detect the pressure between the heat insulation plate and the mounting seat.
[0014] Preferably, the welding mechanism includes a rotating mechanism, a positioning adjustment mechanism and a welder; the rotating mechanism is arranged on a mounting seat, and the rotating mechanism is used to drive the welder to rotate along the circumferential direction of the H-shaped steel; the positioning adjustment mechanism is arranged on the rotating mechanism, and the positioning adjustment mechanism is used to adjust the distance and angle between the welder and the weld between the H-shaped steel and the lining plate; the welder is arranged on the positioning adjustment mechanism, and the welder is used to weld the H-shaped steel and the lining plate.
[0015] Preferably, the rotating mechanism comprises a second motor, a gear set, a second driven gear, a mounting ring and an outer gear ring; the second motor is mounted on a mounting seat, the gear set is arranged between the second motor and the second driven gear, the second motor can drive the second driven gear to rotate through the gear set, the mounting ring is arranged on the mounting seat, and when the H-shaped steel is welded to the liner, the mounting ring is sleeved on the H-shaped steel, and the outer gear ring is coaxially rotatably connected to the mounting ring; the positioning adjustment mechanism is arranged on the outer gear ring;
[0016] The mounting ring and the outer gear ring are both provided with openings; when the openings on the mounting ring and the outer gear ring overlap, the H-shaped steel shell moves out from the openings.
[0017] Preferably, the positioning and adjustment mechanism includes a linear module, a rotary cylinder and a third motor; the linear module is arranged on the outer gear ring, the rotary cylinder is arranged on the output end of the linear module, the third motor is arranged on the output end of the rotary cylinder, and the welder is installed on the output end of the third motor.
[0018] Preferably, a limiting mechanism for positioning and clamping the H-beam is provided on the mounting seat; the limiting mechanism includes a clamping mechanism, a driving mechanism and two sets of positioning wheels; the two sets of positioning wheels are arranged on the mounting seat, and the two sets of positioning wheels are respectively arranged on opposite sides of the H-beam; the clamping mechanism and the driving mechanism are both arranged on the mounting seat, and the clamping mechanism is used to drive the two sets of positioning wheels to approach the H-beam to clamp the H-beam; the driving mechanism is used to drive the positioning wheel to rotate to push the H-beam to move along its axial direction, thereby keeping the end of the H-beam in contact with the liner.
[0019] Preferably, the clamping mechanism includes a connecting rod, a first hydraulic cylinder, two groups of rotating frames and rotating blocks and a plurality of connecting blocks; the connecting rod is slidably connected to the mounting seat, a plurality of connecting blocks are arranged on the connecting rod, the two groups of rotating frames are rotatably connected to the two sides of the H-shaped steel respectively, the positioning wheel is rotatably connected to the rotating frame, the axis of the positioning wheel is parallel to the rotating axis of the rotating frame, and the axis of the positioning wheel is perpendicular to the wing plate of the H-shaped steel; the rotating block is arranged on the rotating frame, a slider is arranged on the rotating block, a sliding groove is opened on the connecting block, and the slider is slidably connected to the sliding groove; the first hydraulic cylinder is arranged between the mounting seat and the connecting rod, and the first hydraulic cylinder is used to drive the connecting rod to slide along the axial direction of the H-shaped steel.
[0020] Preferably, the driving mechanism includes a first motor, a driving gear and a first driven gear; the first motor is mounted on a rotating frame, the driving gear is coaxially connected to the output end of the first motor, the first driven gear is coaxially connected to the positioning wheel, and the driving gear is meshed with the first driven gear.
[0021] Beneficial effects of the present invention:
[0022] 1. By setting up a pressure sensing mechanism, that is, driving the H-beam and the lining plate to rotate through the pressure regulating mechanism, the lining plate is placed under the H-beam, and the pressure between the H-beam and the lining plate is increased by the weight of the H-beam to prevent deformation between the H-beam and the lining plate during welding, thereby ensuring the welding quality;
[0023] 2. By setting up the pressure sensing mechanism and the welding mechanism, the welding mechanism can be driven to weld around the circumference of the H-shaped steel without driving the H-shaped steel to rotate circumferentially; and during the welding process, the H-shaped steel is driven to rotate by the pressure sensing mechanism, and the welder can still always be in the upper position of the welding point, and overhead welding will not be performed, which will not cause the problem of the welding melt dripping onto the welding equipment, which can reduce the dripping of the melt and ensure the welding quality;
[0024] 3. By setting a limit mechanism, when positioning and clamping the H-beam, the clamping mechanism can drive the two sets of positioning wheels to approach each other, so as to position and clamp the web of the H-beam; then the driving mechanism drives the positioning wheels to rotate, thereby pushing the H-beam to approach the lining plate and abut against it, so as to achieve the positioning and fixing of the H-beam and the lining plate; and during the welding process, the two actions of driving the H-beam to rotate upward through the pressure regulating mechanism and driving the H-beam to continue to approach the lining plate through the driving mechanism can be performed simultaneously, so as to achieve the purpose of quickly increasing the pressure between the H-beam and the lining plate, and further improve the anti-deformation effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] The present invention will be further described below in conjunction with the accompanying drawings.
[0026] Figure 1 It is a schematic diagram of the overall first-view stereoscopic structure of the present invention;
[0027] Figure 2 is a schematic diagram of the overall second viewing angle stereoscopic structure of the present invention;
[0028] Figure 3 It is a three-dimensional enlarged structural schematic diagram of the connection state of the H-shaped steel and the liner of the present invention;
[0029] Figure 4 This is a schematic diagram of the three-dimensional structure of the present invention after removing the H-shaped steel and the lining plate;
[0030] Figure 5 It is a three-dimensional structural schematic diagram of the welding state of the present invention;
[0031] Figure 6 It is a three-dimensional enlarged schematic diagram of the partial structure of the limiting mechanism of the present invention;
[0032] Figure 7 It is a schematic diagram of the overall partially cutaway three-dimensional structure of the present invention from a first viewing angle;
[0033] Figure 8 It is a three-dimensional enlarged structural schematic diagram of the positioning mechanism of the present invention;
[0034] Fig. 9 is a schematic diagram of the overall partially cutaway three-dimensional structure of the present invention from a second viewing angle;
[0035] Fig.10 It is a three-dimensional enlarged schematic diagram of a partial structure of the welding mechanism of the present invention.
[0036] In the figure: 1, mounting frame; 2, mounting seat; 3, limiting mechanism; 31, positioning wheel; 32, clamping mechanism; 321, connecting rod; 322, connecting block; 323, slide groove; 324, rotating frame; 325, rotating block; 326, first hydraulic cylinder; 33, driving mechanism; 331, first motor; 332, driving gear; 333, first driven gear; 4, positioning mechanism; 41, positioning plate; 42, positioning block; 43, positioning pin; 5, pressure adjustment Mechanism; 51. pressure sensing mechanism; 511. heat shield; 512. pressure sensor; 52. second hydraulic cylinder; 53. counterweight; 6. welding mechanism; 61. rotating mechanism; 611. second motor; 612. gear set; 613. second driven gear; 614. mounting ring; 615. outer gear ring; 616. opening; 62. positioning and adjusting mechanism; 621. linear module; 622. rotary cylinder; 623. third motor; 63. welder. DETAILED DESCRIPTION
[0037] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0038] like Figure 1-10 As shown, a positioning welding device for processing H-shaped steel columns, such as Figure 1-3 and Figure 5 As shown, it includes a mounting frame 1; a mounting seat 2 is arranged on the mounting frame 1, and a positioning mechanism 4, a pressure regulating mechanism 5 and a welding mechanism 6 are arranged on the mounting seat 2; the positioning mechanism 4 is used to position and clamp the liner; the pressure regulating mechanism 5 is used to adjust the pressure between the H-shaped steel and the liner; the welding mechanism 6 is used to move along the weld between the H-shaped steel and the liner to perform rotational welding.
[0039] It should be noted that the lining plate is positioned and fixed by the positioning mechanism 4, and then the H-shaped steel is restricted on the mounting seat 2, so that the H-shaped steel and the lining plate are aligned and fixed, and then the top of the weld position between the H-shaped steel and the lining plate is first welded by the welding mechanism 6. During the welding process, as the welding temperature increases, the H-shaped steel and the lining plate will be deformed. At this time, the H-shaped steel and the lining plate are driven to rotate by the pressure regulating mechanism 5, so that the lining plate is under the H-shaped steel. The pressure between the H-shaped steel and the lining plate is increased by the weight of the H-shaped steel to prevent deformation between the H-shaped steel and the lining plate during welding, thereby ensuring the welding quality.
[0040] like Figure 1-2 Figure 4 and Figure 8As shown, the positioning mechanism 4 includes a positioning plate 41, a positioning block 42 and a plurality of positioning pins 43; the positioning plate 41 is arranged on the mounting seat 2, the positioning block 42 is arranged on the positioning plate 41, the positioning block 42 is in conflict with the lining plate, a plurality of positioning pins 43 are arranged on the positioning plate 41, and the positioning pins 43 are a stepped shaft structure, and the thin shaft of the stepped shaft is adaptively plugged into the mounting hole of the lining plate.
[0041] It should be noted that when positioning the liner, the liner is plugged into the locating pin 43 so that the locating pin 43 is plugged into the mounting hole on the liner. At this time, the thin shaft of the locating pin 43 is plugged into the mounting hole of the liner, and the thick shaft of the locating pin 43 is in contact with the liner. The thin shaft is relative to the thick shaft, that is, the diameter of the thin shaft is smaller than the diameter of the thick shaft; and at this time, the positioning block 42 just contacts with the liner, and the liner is positioned and supported by the cooperation of the locating pin 43 and the positioning block 42, and then the H-shaped steel is driven to align and contact with the liner to achieve the positioning work before welding; the positioning work of the liner is achieved through the mounting hole structure provided on the liner, and the lining is contacted by the locating pin 43 and the positioning block 42 to reduce the contact between the positioning plate 41 and the liner, thereby reducing heat transfer, reducing the influence of high temperature on the positioning mechanism 4 during welding, and preventing the positioning mechanism 4 from overheating and deformation; it can be understood that the heat resistance of the positioning mechanism 4 is stronger than that of the H-shaped steel and the liner. For example, the material of the positioning mechanism 4 can be titanium alloy.
[0042] like Figure 1-2 and Figure 4-5 As shown, the pressure regulating mechanism 5 includes a pressure sensing mechanism 51 and a second hydraulic cylinder 52; the pressure sensing mechanism 51 is arranged between the mounting seat 2 and the positioning plate 41; the pressure sensing mechanism 51 is used to detect the pressure exerted on the positioning plate 41; the second hydraulic cylinder 52 is installed between the mounting frame 1 and the mounting seat 2, and the mounting seat 2 is hinged to the mounting frame 1; the second hydraulic cylinder 52 is used to drive the mounting seat 2 to rotate, so as to drive the H-shaped steel and the lining plate to rotate synchronously; a counterweight block 53 is arranged on the mounting frame 1 at a position away from the positioning mechanism 4; the counterweight block 53 is used to adjust the overall center of gravity of the positioning welding device.
[0043] It should be noted that, during the welding process of the H-beam column, when the high temperature causes the H-beam or the lining to deform, the pressure between the H-beam and the lining increases due to thermal expansion. When the pressure sensing mechanism 51 detects the increase in pressure between the H-beam and the lining, the second hydraulic cylinder 52 drives the mounting seat 2 to rotate, thereby driving the H-beam and the lining to rotate, so that the H-beam is above the lining. Through the high weight characteristics of the H-beam, the pressure between the H-beam and the lining is increased to prevent the deformation between the H-beam and the lining caused by the high temperature during welding; the second hydraulic cylinder 52 is controlled to push the H-beam to rotate upward to adjust the pressure between the H-beam and the lining, thereby improving the anti-deformation effect.
[0044] like Figure 7-8As shown, the pressure sensing mechanism 51 includes a heat insulation plate 511 and a pressure sensor 512; the positioning plate 41 is slidably connected to the mounting seat 2, the heat insulation plate 511 is arranged on the positioning plate 41, and the pressure sensor 512 is arranged between the heat insulation plate 511 and the mounting seat 2; the pressure sensor 512 is used to detect the pressure between the heat insulation plate 511 and the mounting seat 2.
[0045] It should be noted that when welding causes the H-beam or the liner to deform, so that the pressure between the H-beam and the liner increases, the pressure increase is detected by the pressure sensor 512 at this time, and a controller is also installed on the mounting frame 1, and the second hydraulic cylinder 52 and the pressure sensor 512 are both connected to the controller through electrical signal control; it can be understood that the controller is a prior art, which is not drawn in the figure and will not be described in detail; when the pressure sensor 512 detects that the pressure increases, the second hydraulic cylinder 52 is controlled by the controller to start, thereby driving the H-beam and the liner to rotate, so as to achieve the purpose of adjusting the pressure between the H-beam and the liner;
[0046] By setting the heat insulation plate 511, the heat transfer to the pressure sensor 512 is reduced, ensuring the effective operation of the pressure sensor 512; and the positioning block 42 is an H-shaped structure slightly larger than the cross-section of the H-shaped steel, which ensures effective support for the liner while reducing the contact between the positioning block 42 and the liner, further reducing the heat transfer; to further reduce the influence of heat on the pressure sensor 512, a heat insulation structure, such as a ceramic heat insulation layer, can be wrapped around the outside of the pressure sensor 512; it can be understood that the pressure sensor 512 is a prior art and will not be described in detail.
[0047] like Figure 1-2 and Figure 9-10 As shown, the welding mechanism 6 includes a rotating mechanism 61, a positioning adjustment mechanism 62 and a welder 63; the rotating mechanism 61 is arranged on the mounting seat 2, and the rotating mechanism 61 is used to drive the welder 63 to rotate along the circumferential direction of the H-shaped steel; the positioning adjustment mechanism 62 is arranged on the rotating mechanism 61, and the positioning adjustment mechanism 62 is used to adjust the distance and angle between the welder 63 and the weld between the H-shaped steel and the lining plate; the welder 63 is arranged on the positioning adjustment mechanism 62, and the welder 63 is used to weld the H-shaped steel and the lining plate.
[0048] It should be noted that during welding, the welder 63 is driven to rotate along the circumference of the H-beam by the rotating mechanism 61, and the position and angle of the welder 63 are controlled by the positioning adjustment mechanism 62, so that the welder 63 is always close to the weld between the H-beam and the lining plate, thereby achieving precise welding. As the H-beam and the lining plate are deformed during welding, the H-beam is driven to rotate by the pressure adjustment mechanism 5, which drives the welder 63 to rotate. During the welding process, the welding temperature continues to increase, which drives the welder 63 to rotate upward continuously. When the welder 63 rotates along the circumference of the H-beam for welding, the welder 63 can still always be above the welding point, and overhead welding will not be performed, which will not cause the welding molten material to drip onto the welding equipment. This can reduce the dripping of the molten material and ensure the welding quality.
[0049] like Figure 1-2 and Figure 9-10 As shown, it can be understood that the present application does not limit the specific structure and installation method of the rotating mechanism 61, and only a feasible technical solution is provided below; the rotating mechanism 61 includes a second motor 611, a gear set 612, a second driven gear 613, a mounting ring 614 and an outer gear ring 615; the second motor 611 is installed on the mounting seat 2, the gear set 612 is arranged between the second motor 611 and the second driven gear 613, the second motor 611 can drive the second driven gear 613 to rotate through the gear set 612, the mounting ring 614 is arranged on the mounting seat 2, and when the H-shaped steel is welded to the liner, the mounting ring 614 is sleeved on the H-shaped steel, and the outer gear ring 615 is coaxially rotatably connected to the mounting ring 614; the positioning adjustment mechanism 62 is arranged on the outer gear ring 615; the mounting ring 614 and the outer gear ring 615 are both provided with openings 616; when the openings 616 on the mounting ring 614 and the outer gear ring 615 overlap, the H-shaped steel shell moves out of the opening 616.
[0050] It should be noted that the second motor 611 drives the gear set 612 to move. The gear set 612 is a prior art. The gear set 612 includes two mutually meshing spur gears. The gear set 612 drives the second driven gear 613 to rotate, and the second driven gear 613 drives the outer gear ring 615 to rotate, thereby driving the positioning adjustment mechanism 62 on the outer gear ring 615 to rotate, thereby driving the welder 63 to rotate along the circumference of the H-shaped steel, thereby realizing the welding work of the entire weld.
[0051] After the welding work is completed, the second motor 611 can be used to drive the outer gear ring 615 to overlap with the opening 616 on the mounting ring 614, so that the H-shaped steel can be taken out from the opening 616; it can be understood that at this time, in order to ensure that the outer gear ring 615 can rotate continuously (such as Fig.10As shown in the figure, at least two sets of second motors 611, gear sets 612 and second driven gears 613 need to be provided so that the setting of the opening portion 616 does not affect the normal rotation of the driving outer gear ring 615.
[0052] like Figure 1-2 and Figure 9-10 As shown, it can be understood that the present application does not limit the specific structure and installation method of the positioning adjustment mechanism 62, and only a feasible technical solution is provided below; the positioning adjustment mechanism 62 includes a linear module 621, a rotary cylinder 622 and a third motor 623; the linear module 621 is arranged on the outer gear ring 615, the rotary cylinder 622 is arranged at the output end of the linear module 621, the third motor 623 is arranged at the output end of the rotary cylinder 622, and the welder 63 is installed at the output end of the third motor 623.
[0053] It should be noted that in the process of the rotating mechanism 61 driving the positioning adjustment mechanism 62 to rotate, the linear module 621 drives the welder 63 to approach or move away from the weld, and the rotating cylinder 622 and the third motor 623 drive the welder 63 to rotate, so as to control the angle between the welder 63 and the weld and achieve the purpose of precise control; it should be noted that the linear module 621, the rotating cylinder 622 and the third motor 623 are all connected to the controller through electrical signal control, and the controller can be a PLC control system, which can realize precise control of the movement of the welder 63 according to different types of H-shaped steel structures to ensure the welding quality.
[0054] like Figure 1-2 , Figure 4 and Figure 6 As shown, a limiting mechanism 3 for positioning and clamping the H-beam is provided on the mounting seat 2; the limiting mechanism 3 includes a clamping mechanism 32, a driving mechanism 33 and two sets of positioning wheels 31; the two sets of positioning wheels 31 are provided on the mounting seat 2, and the two sets of positioning wheels 31 are respectively provided on the opposite sides of the H-beam; the clamping mechanism 32 and the driving mechanism 33 are both provided on the mounting seat 2, and the clamping mechanism 32 is used to drive the two sets of positioning wheels 31 to approach the H-beam to clamp the H-beam; the driving mechanism 33 is used to drive the positioning wheel 31 to rotate to push the H-beam to move along its axial direction, thereby keeping the end of the H-beam in contact with the liner.
[0055] It should be noted that when positioning and clamping the H-beam, the H-beam is first placed between the two sets of positioning wheels 31 by means of lifting equipment, and then the two sets of positioning wheels 31 are driven close to each other by the clamping mechanism 32 to position and clamp the web of the H-beam; then the positioning wheels 31 are driven to rotate by the driving mechanism 33, thereby pushing the H-beam to approach and contact the lining plate, thereby achieving the positioning and fixing of the H-beam and the lining plate; during the welding process, the pressure regulating mechanism 5 drives the H-beam to rotate upward and the driving mechanism 33 drives the H-beam to continue to approach the lining plate. These two actions can be performed simultaneously, thereby achieving the purpose of quickly increasing the pressure between the H-beam and the lining plate, thereby further improving the anti-deformation effect.
[0056] like Figure 1-2 , Figure 4 and Figure 6 As shown, it can be understood that the present application does not limit the specific structure and use of the clamping mechanism 32. The following only provides a feasible technical solution; the clamping mechanism 32 includes a connecting rod 321, a first hydraulic cylinder 326, two sets of rotating frames 324 and a rotating block 325 and a plurality of connecting blocks 322; the connecting rod 321 is slidably connected to the mounting seat 2, a plurality of connecting blocks 322 are arranged on the connecting rod 321, the two sets of rotating frames 324 are respectively rotatably connected to the two sides of the H-shaped steel, and the positioning wheel 31 rotates It is connected to the rotating frame 324, the axis of the positioning wheel 31 is parallel to the rotating axis of the rotating frame 324, and the axis of the positioning wheel 31 is perpendicular to the wing plate of the H-shaped steel; the rotating block 325 is arranged on the rotating frame 324, and a slider is arranged on the rotating block 325, a sliding groove 323 is opened on the connecting block 322, and the slider is slidably connected to the sliding groove 323; the first hydraulic cylinder 326 is arranged between the mounting seat 2 and the connecting rod 321, and the first hydraulic cylinder 326 is used to drive the connecting rod 321 to slide along the axial direction of the H-shaped steel.
[0057] It should be noted that the first hydraulic cylinder 326 pushes the connecting rod 321 to move, thereby driving the connecting block 322 to move. Through the cooperation of the slide groove 323 and the slider, the rotating block 325 is pushed to rotate, thereby driving the rotating frame 324 to rotate, and the rotating frame 324 drives the positioning wheel 31 to rotate. It can be understood that the axis of the positioning wheel 31 does not coincide with the axis of the rotating frame 324, that is, when the rotating frame 324 rotates, it can drive the positioning wheel 31 to move closer to or farther away from the H-shaped steel, thereby realizing the clamping work of the H-shaped steel.
[0058] like Figure 1-2 , Figure 4 and Figure 6As shown, it can be understood that the present application does not limit the specific structure and installation method of the driving mechanism 33, and only a feasible technical solution is provided below; the driving mechanism 33 includes a first motor 331, a driving gear 332 and a first driven gear 333; the first motor 331 is installed on the rotating frame 324, the driving gear 332 is coaxially connected to the output end of the first motor 331, the first driven gear 333 is coaxially connected to the positioning wheel 31, and the driving gear 332 is meshed with the first driven gear 333.
[0059] It should be noted that the first motor 331 drives the driving gear 332 to rotate, and the driving gear 332 drives the first driven gear 333 to rotate, so that the first driven gear 333 drives the positioning wheel 31 to rotate, thereby driving the positioning wheel 31 to rotate along its axis, and then through the cooperation of the two sets of positioning wheels 31, the H-shaped steel is pushed to move and contact and align with the liner.
[0060] In the description of the present invention, it should be understood that the terms "upper", "lower", "left", "right", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction and a specific direction structure and operation, and therefore, cannot be understood as a limitation on the present invention. In addition, "first" and "second" are only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.
[0061] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", etc. should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0062] The above is a detailed description of an embodiment of the present invention, but the content is only a preferred embodiment of the present invention and cannot be considered to limit the scope of implementation of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the patent coverage of the present invention.
Claims
1. A positioning welding device for processing an H-shaped steel column, comprising a mounting frame (1); characterized in that: The mounting frame (1) is provided with a mounting seat (2), and the mounting seat (2) is provided with a positioning mechanism (4), a pressure adjustment mechanism (5) and a welding mechanism (6); The positioning mechanism (4) is used to position and clamp the lining plate; The pressure regulating mechanism (5) is used to drive the H-shaped steel and the lining plate to rotate synchronously, so as to regulate the pressure during welding between the H-shaped steel and the lining plate; The welding mechanism (6) is used to move along the weld between the H-shaped steel and the lining plate to perform rotational welding.
2. A positioning welding device for processing H-shaped steel columns according to claim 1, characterized in that: The positioning mechanism (4) comprises a positioning plate (41), a positioning block (42) and a plurality of positioning pins (43); the positioning plate (41) is arranged on the mounting seat (2), the positioning block (42) is arranged on the positioning plate (41), the positioning block (42) is in conflict with the lining plate, the plurality of positioning pins (43) are arranged on the positioning plate (41), and the positioning pins (43) are of a stepped shaft structure, and the thin shaft of the stepped shaft is adaptively plugged into the mounting hole of the lining plate.
3. The positioning welding device for processing an H-shaped steel column according to claim 1 is characterized in that: The pressure regulating mechanism (5) comprises a pressure sensing mechanism (51) and a second hydraulic cylinder (52); the pressure sensing mechanism (51) is arranged between the mounting seat (2) and the positioning plate (41); the pressure sensing mechanism (51) is used to detect the pressure exerted on the positioning plate (41); the second hydraulic cylinder (52) is installed between the mounting frame (1) and the mounting seat (2), and the mounting seat (2) is hinged to the mounting frame (1); the second hydraulic cylinder (52) is used to drive the mounting seat (2) to rotate, so as to drive the H-shaped steel and the lining plate to rotate synchronously; A counterweight (53) is provided on the mounting frame (1) at a position away from the positioning mechanism (4); the counterweight (53) is used to adjust the overall center of gravity of the positioning welding device.
4. The positioning welding device for processing an H-shaped steel column according to claim 3 is characterized in that: The pressure sensing mechanism (51) comprises a heat insulation plate (511) and a pressure sensor (512); the positioning plate (41) is slidably connected to the mounting seat (2), the heat insulation plate (511) is arranged on the positioning plate (41), and the pressure sensor (512) is arranged between the heat insulation plate (511) and the mounting seat (2); the pressure sensor (512) is used to detect the pressure between the heat insulation plate (511) and the mounting seat (2).
5. The positioning welding device for processing an H-shaped steel column according to claim 1, characterized in that: The welding mechanism (6) comprises a rotating mechanism (61), a positioning adjustment mechanism (62) and a welder (63); the rotating mechanism (61) is arranged on the mounting seat (2), and the rotating mechanism (61) is used to drive the welder (63) to rotate along the circumference of the H-shaped steel; the positioning adjustment mechanism (62) is arranged on the rotating mechanism (61), and the positioning adjustment mechanism (62) is used to adjust the distance and angle between the welder (63) and the weld between the H-shaped steel and the lining plate; the welder (63) is arranged on the positioning adjustment mechanism (62), and the welder (63) is used to weld the H-shaped steel and the lining plate.
6. A positioning welding device for processing an H-shaped steel column according to claim 5, characterized in that: The rotating mechanism (61) comprises a second motor (611), a gear set (612), a second driven gear (613), a mounting ring (614) and an outer gear ring (615); the second motor (611) is mounted on the mounting seat (2); the gear set (612) is arranged between the second motor (611) and the second driven gear (613); the second motor (611) can drive the second driven gear (613) to rotate through the gear set (612); the mounting ring (614) is arranged on the mounting seat (2); and when the H-shaped steel is welded to the liner plate, the mounting ring (614) is sleeved on the H-shaped steel; the outer gear ring (615) is coaxially rotatably connected to the mounting ring (614); the positioning adjustment mechanism (62) is arranged on the outer gear ring (615); The mounting ring (614) and the outer gear ring (615) are both provided with openings (616); when the mounting ring (614) and the openings (616) on the outer gear ring (615) overlap, the H-shaped steel shell is moved out from the openings (616).
7. A positioning welding device for processing an H-shaped steel column according to claim 6, characterized in that: The positioning adjustment mechanism (62) comprises a linear module (621), a rotary cylinder (622) and a third motor (623); the linear module (621) is arranged on the outer gear ring (615), the rotary cylinder (622) is arranged on the output end of the linear module (621), the third motor (623) is arranged on the output end of the rotary cylinder (622), and the welder (63) is installed on the output end of the third motor (623).
8. The positioning welding device for processing an H-shaped steel column according to claim 1, characterized in that: The mounting seat (2) is provided with a limiting mechanism (3) for positioning and clamping the H-shaped steel; the limiting mechanism (3) comprises a clamping mechanism (32), a driving mechanism (33) and two groups of positioning wheels (31); the two groups of positioning wheels (31) are arranged on the mounting seat (2), and the two groups of positioning wheels (31) are respectively arranged on two opposite sides of the H-shaped steel; the clamping mechanism (32) and the driving mechanism (33) are both arranged on the mounting seat (2), and the clamping mechanism (32) is used to drive the two groups of positioning wheels (31) to approach the H-shaped steel so as to clamp the H-shaped steel; the driving mechanism (33) is used to drive the positioning wheels (31) to rotate so as to push the H-shaped steel to move along its axial direction, thereby causing the end of the H-shaped steel to maintain contact with the liner.
9. The positioning welding device for processing an H-shaped steel column according to claim 8, characterized in that: The clamping mechanism (32) comprises a connecting rod (321), a first hydraulic cylinder (326), two groups of rotating frames (324), a rotating block (325) and a plurality of connecting blocks (322); the connecting rod (321) is slidably connected to the mounting seat (2); the plurality of connecting blocks (322) are arranged on the connecting rod (321); the two groups of rotating frames (324) are respectively rotatably connected to the two sides of the H-shaped steel; the positioning wheel (31) is rotatably connected to the rotating frame (324); the axis of the positioning wheel (31) is aligned with the rotating frame (32 4), and the axis of the positioning wheel (31) is perpendicular to the wing plate of the H-shaped steel; the rotating block (325) is arranged on the rotating frame (324), a sliding block is arranged on the rotating block (325), a sliding groove (323) is opened on the connecting block (322), and the sliding block is slidably connected to the sliding groove (323); a first hydraulic cylinder (326) is arranged between the mounting seat (2) and the connecting rod (321), and the first hydraulic cylinder (326) is used to drive the connecting rod (321) to slide along the axial direction of the H-shaped steel.
10. A positioning welding device for processing an H-shaped steel column according to claim 9, characterized in that: The driving mechanism (33) comprises a first motor (331), a driving gear (332) and a first driven gear (333); the first motor (331) is mounted on a rotating frame (324), the driving gear (332) is coaxially connected to an output end of the first motor (331), the first driven gear (333) is coaxially connected to a positioning wheel (31), and the driving gear (332) is meshed with the first driven gear (333).
Citation Information
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