New energy flat wire motor multi-slot synchronous paper insertion equipment
By designing an automated flat wire motor multi-slot synchronous paper insertion equipment, the problems of low efficiency and low quality of the stator core paper insertion of flat wire motor are solved, and automated paper insertion is realized, saving manpower and improving production efficiency and quality.
Patent Information
- Application Number
- CN202411385036.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2024-12-27
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the production process of flat wire motors, especially in the multi-slot paper insertion process of stator cores, there are problems of low efficiency and low quality of manual paper insertion, resulting in waste of manpower and low efficiency of paper insertion.
A new energy flat wire motor multi-slot synchronous paper insertion equipment is designed. Through the setting of the molding mechanism and the insertion mechanism, the insulating paper is automatically folded and inserted into the stator, including a positioning rotating mechanism, a paper loading mechanism, a pre-folding mechanism, The molding mechanism, paper cutting mechanism and paper insertion mechanism realize automatic paper insertion.
Save manpower, improve paper insertion efficiency and quality, realize automated insulating paper forming and insertion processes, and improve overall production efficiency.
Smart Images

Figure CN119210064A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of motor paper insertion, and more specifically, to a new energy flat wire motor multi-slot synchronous paper insertion device. Background Art
[0002] With the rapid development of new energy vehicles, electric drive systems replace engines and convert electrical energy into mechanical energy to drive vehicles under motor controllers. Electric drive systems have a great impact on core indicators such as vehicle power, economy, comfort, and safety. The design of electric drive systems continues to be miniaturized, taking into account both power density and efficiency improvements. As the power density of electric drive systems continues to improve, traditional round enameled wires are transformed into square conductor enameled wires. Under a given maximum current density, the conductive cross-sectional area of the winding is higher, the effective power density of the electric drive is greater, and the power density is higher.
[0003] The development prospect of flat wire motor is good, but in the production process of flat wire motor, especially when inserting multiple slots of flat wire motor stator core, most of them are inserted manually one by one, which not only wastes a lot of manpower, but also has the problems of low paper insertion efficiency and quality. Summary of the invention
[0004] In view of the shortcomings of the prior art, the purpose of the present invention is to provide a multi-slot synchronous paper insertion device for a new energy flat wire motor, which can automatically fold and form insulating paper and insert it into the stator through the setting of a forming mechanism and a paper insertion mechanism, without the need for manual paper insertion, saving manpower and improving the efficiency and quality of paper insertion.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: A new energy flat wire motor multi-slot synchronous paper insertion device, comprising a positioning and rotating mechanism, the positioning and rotating mechanism is used to position the stator and drive the stator to rotate around its own axis; A paper unwinding mechanism, wherein the paper unwinding mechanism is used to unwind a paper roll; A pre-folding mechanism, the pre-folding mechanism is used to indent the insulating paper unrolled by the paper unwinding mechanism at a position where the insulating paper needs to be folded; A forming mechanism, the forming mechanism is used to fold and form the pre-folded insulating paper; A paper cutting mechanism, the paper cutting mechanism is used to cut the insulating paper formed by the forming mechanism from the unformed insulating paper; And a paper inserting mechanism, wherein the paper inserting mechanism is used to push the insulating paper formed on the forming mechanism upward and insert it into the stator of the positioning and rotating mechanism.
[0006] The present invention is further configured as follows: the positioning and rotating mechanism comprises a fixing plate, the position of the fixing plate is fixed; A swivel seat, the swivel seat is rotatably connected to the fixed plate with a vertical rotation axis, and the swivel seat vertically penetrates the fixed plate; A guide plate, wherein the guide plate is fixedly connected to the swivel seat, the axis of the guide plate coincides with the rotation axis of the swivel seat, the stator is supported on the guide plate, and the guide plate is provided with a plurality of clearance holes vertically penetrating the guide plate so as to facilitate the insulating paper to pass through from bottom to top, and the plurality of clearance holes respectively correspond to a plurality of stator slots on the stator for installing the insulating paper; And a positioning plate, wherein the positioning plate is fixedly connected to the top of the guide plate and is coaxially arranged with the guide plate, and the diameter of the positioning plate is equal to the inner diameter of the stator.
[0007] The present invention is further configured as follows: a driven gear ring is fixedly connected outside the swivel seat, a gear meshing with the driven gear ring is rotatably connected on the fixed plate, and the gear is transmission-connected to a motor fixedly connected to the fixed plate.
[0008] The present invention is further configured to include an auxiliary positioning mechanism, wherein the auxiliary positioning mechanism includes a reference block, and the reference block can be moved to the upper end of the stator slot to limit the insulating paper when the insulating paper is inserted into the stator slot from bottom to top.
[0009] The present invention is further configured as follows: the auxiliary positioning mechanism further comprises an adjustment support, and the position of the adjustment support is fixed; The avoidance cylinder is arranged on the adjustment support, the avoidance cylinder can adjust the position in the vertical direction on the adjustment support, and the avoidance cylinder can drive the reference block to move in the horizontal direction; And a lifting cylinder, wherein the lifting cylinder is connected to the piston of the avoidance cylinder, and the lifting cylinder is connected to the reference block to drive the reference block to move up and down.
[0010] The present invention is further configured as follows: the forming mechanism comprises a forming die, a forming groove is provided on one side of the forming die, the forming groove vertically penetrates the forming die, and the shape of the forming groove wall is the same as the shape that the insulating paper needs to be folded and formed; And a forming knife, the forming knife can slide in the direction of approaching and moving away from the forming groove, and the side of the forming knife close to the forming groove cooperates with the forming groove so that the forming knife can press the insulating paper in the forming groove to fold and shape it.
[0011] The present invention is further configured as follows: the forming mechanism also includes a fixed seat, the position of the fixed seat is fixed, a fixed plate located on one side of the forming mold is fixedly connected to the fixed seat, and a cylinder for driving the forming knife to move is fixedly connected to the fixed plate.
[0012] The present invention is further configured as follows: the paper cutting mechanism comprises a paper cutter, and the paper cutter slides in a direction perpendicular to the insulating paper to cut the insulating paper.
[0013] The present invention is further configured as follows: the pre-folding mechanism comprises a forming wheel, and a plurality of annular protrusions corresponding to a plurality of folds on the insulating paper are fixedly connected to the outer side of the forming wheel; And an auxiliary wheel, the forming wheel is pressed against the auxiliary wheel, the insulating paper passes vertically upward between the forming wheel and the auxiliary wheel, and annular grooves corresponding to the multiple annular protrusions are arranged on the auxiliary wheel.
[0014] The present invention is further configured as follows: the paper placing mechanism, pre-folding mechanism, forming mechanism, paper cutting mechanism and paper inserting mechanism are provided with two groups, and the two groups are respectively located below the two sides of the stator of the positioning rotating mechanism to realize the simultaneous insertion of paper into the two stator slots on both sides of the stator.
[0015] In summary, compared with the prior art, the present invention has the following beneficial effects: the present invention can automatically fold the insulating paper into shape and insert it into the stator through the setting of the forming mechanism and the paper insertion mechanism, without the need for manual paper insertion, thus saving manpower and improving the efficiency and quality of paper insertion. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a schematic diagram of the overall structure of an embodiment; Figure 2 is a schematic diagram of a positioning and rotating mechanism of an embodiment; Figure 3 is a schematic diagram of a driven gear ring embodying an embodiment; Figure 4 is a schematic diagram of an auxiliary positioning mechanism of an embodiment; Figure 5 is a schematic diagram of a molding mechanism of an embodiment; Figure 6 for Figure 5 A magnified schematic diagram of part A; Figure 7 is a schematic diagram of a paper cutting mechanism of an embodiment; Figure 8 is a schematic diagram of a pre-folding mechanism of an embodiment; Fig. 9 is a schematic diagram of a paper placing mechanism of an embodiment; Fig.10 Schematic diagram of the paper insertion mechanism of the embodiment.
[0017] In the figure: 1, frame; 2, pneumatic clamp; 3, positioning rotation mechanism; 31, fixed plate; 32, swivel seat; 33, guide plate; 34, positioning plate; 35, driven gear ring; 36, gear; 4, auxiliary positioning mechanism; 41, reference block; 42, adjustment support; 5, forming mechanism; 51, fixed seat; 52, forming die; 521, forming groove; 53, forming knife; 54, connecting plate; 55, auxiliary die; 551, forming hole; 6, Paper cutting mechanism; 61. Paper cutting knife; 62. Guide shaft; 63. Knife holder; 64. Pressing die; 641. Limiting plate; 7. Paper inserting mechanism; 71. Paper pushing head; 72. Paper pushing seat; 8. Paper placing mechanism; 81. Paper placing roller; 82. Paper stopper; 83. Connecting seat; 84. Steering wheel; 9. Pre-folding mechanism; 91. Pre-folding seat; 92. Sliding seat; 93. Forming wheel; 94. Auxiliary wheel; 95. Guide rod; 96. Spring; 97. Adjusting plate. DETAILED DESCRIPTION
[0018] In order to enable those skilled in the art to better understand the technical solution of the present invention, the technical solution of the present invention is clearly and completely described below in conjunction with the accompanying drawings of the present invention. Based on the embodiments in this application, other similar embodiments obtained by ordinary technicians in this field without making creative work should all fall within the scope of protection of this application. In addition, the directional words mentioned in the following embodiments, such as "up", "down", "left", "right", etc., are only reference to the directions of the accompanying drawings. Therefore, the directional words used are used to illustrate rather than limit the invention.
[0019] The present invention will be further described below in conjunction with the accompanying drawings and preferred embodiments.
[0020] Embodiment: A new energy flat wire motor multi-slot synchronous paper insertion device, see attached Figure 1 -Attached Fig.10 , including a positioning and rotating mechanism 3, a paper-releasing mechanism 8, a pre-folding mechanism 9, a forming mechanism 5, a paper-cutting mechanism 6 and a paper-inserting mechanism 7, wherein the positioning and rotating mechanism 3 is used to position the stator and drive the stator to rotate around its own axis; the paper-releasing mechanism 8 is used to unwind the paper roll; the pre-folding mechanism 9 is used to indent the insulating paper unrolled by the paper-releasing mechanism 8 at the position where the insulating paper needs to be folded; the forming mechanism 5 is used to fold and form the insulating paper after pre-folding; the paper-cutting mechanism 6 is used to cut the insulating paper formed by the forming mechanism 5 from the unformed insulating paper; the paper-inserting mechanism 7 is used to push the already formed insulating paper on the forming mechanism 5 upward and insert it into the stator of the positioning and rotating mechanism 3.
[0021] The paper roll is unwound by the paper unwinding mechanism 8, so that the insulating paper enters the pre-folding mechanism 9, and the position where the insulating paper needs to be folded is indented at the pre-folding mechanism 9. The indented insulating paper enters the forming mechanism 5, and is folded and formed by the forming mechanism 5. Then, the insulating paper formed in the forming mechanism 5 is cut by the paper cutting mechanism 6, and then the formed insulating paper is pushed upward by the paper inserting mechanism 7 and inserted into the stator in the positioning and rotating mechanism 3.
[0022] Specifically, the positioning and rotating mechanism 3 includes a fixed plate 31, a swivel seat 32, a guide plate 33 and a positioning plate 34. The position of the fixed plate 31 is fixed; the swivel seat 32 is rotatably connected to the fixed plate 31 and the rotation axis is vertical, and the swivel seat 32 vertically penetrates the fixed plate 31; the guide plate 33 is fixedly connected to the swivel seat 32, the axis of the guide plate 33 coincides with the rotation axis of the swivel seat 32, and the stator is supported on the guide plate 33. The guide plate 33 is provided with a plurality of clearance holes that vertically penetrate the guide plate 33 to facilitate the insulating paper to pass through from bottom to top, and the plurality of clearance holes respectively correspond to a plurality of stator slots on the stator for installing insulating paper; the positioning plate 34 is fixedly connected to the top of the guide plate 33 and is coaxially arranged with the guide plate 33, and the diameter of the positioning plate 34 is equal to the inner diameter of the stator.
[0023] By setting the positioning plate 34, the stator supported on the guide plate 33 can be supported and positioned, so that the multiple stator slots on the stator can be more easily aligned with the multiple clearance holes respectively. When inserting paper into the stator on the guide plate 33, one of the positions on one side of the guide plate 33 is used as the paper insertion position. By rotating the swivel seat 32, the stator slots on the stator are driven to move to the paper insertion position in sequence for paper insertion until all stator slots are inserted with paper. In this embodiment, in order to improve the efficiency of paper insertion, two paper insertion positions are set in this embodiment, and a group of paper placing mechanism 8, pre-folding mechanism 9, forming mechanism 5, paper cutting mechanism 6 and paper insertion mechanism 7 are set under each paper insertion position. The two paper insertion positions are respectively set on both sides of the guide plate 33, so that the stator only needs to rotate half a circle around its own axis to complete the paper insertion operation of all stator slots, which greatly improves the efficiency.
[0024] Specifically, a driven gear ring 35 is fixedly connected to the outside of the swivel seat 32 , a gear 36 meshing with the driven gear ring 35 is rotatably connected to the fixed plate 31 , and the gear 36 is drivingly connected to the motor fixedly connected to the fixed plate 31 .
[0025] Through the arrangement of the gear 36 and the motor, the driven gear 36 can be driven to rotate, thereby driving the swivel seat 32 to rotate.
[0026] Specifically, the present embodiment further includes an auxiliary positioning mechanism 4, the auxiliary positioning mechanism 4 includes a reference block 41, and the reference block 41 can be moved to the upper end of the stator slot to limit the insulating paper when the insulating paper is inserted into the stator slot from bottom to top. In the present embodiment, two auxiliary positioning mechanisms 4 are provided and are respectively arranged above the two paper insertion positions, respectively limiting the upper part of the stator slot where the paper is inserted at the two paper insertion positions.
[0027] Specifically, the auxiliary positioning mechanism 4 also includes an adjusting support 42, an avoidance cylinder and a lifting cylinder. The position of the adjusting support 42 is fixed; the avoidance cylinder is arranged on the adjusting support 42, and the avoidance cylinder can adjust the position in the vertical direction on the adjusting support 42, and the avoidance cylinder can drive the reference block 41 to move in the horizontal direction; the lifting cylinder is connected to the piston of the avoidance cylinder, and the lifting cylinder is connected to the reference block 41 to drive the reference block 41 to move up and down.
[0028] By setting the avoidance cylinder, the reference block 41 can be driven to slide in the horizontal direction so that the avoidance block can slide to the top of the stator and leave from the top of the stator, so that the reference block 41 can slide without blocking the process of the stator moving to the guide plate 33.
[0029] Specifically, the forming mechanism 5 includes a forming mold 52 and a forming knife 53. A forming groove 521 is provided on one side of the forming mold 52. The forming groove 521 vertically penetrates the forming mold 52. The shape of the forming groove wall is the same as the shape of the insulating paper that needs to be folded and formed; the forming knife 53 can slide in the direction approaching and away from the forming groove 521. The side of the forming knife 53 close to the forming groove 521 cooperates with the forming groove 521 so that the forming knife 53 can press the insulating paper into the forming groove 521 and fold it into shape.
[0030] Since all folds are in a vertical state when the insulating paper is vertically inserted into the stator slot, the forming slot 521 is set to a vertical state and the sides connecting any two adjacent slot walls of the forming slot 521 are set to vertical sides, and each fold of the insulating paper corresponds to a fold located between two adjacent slot walls.
[0031] The insulating paper moves upward from a vertical state to between the forming die 52 and the forming knife 53, and then the forming knife 53 moves toward the forming die 52, and the forming knife 53 presses the insulating paper into the forming groove 521 and makes the insulating paper fit with the groove wall in the forming groove 521, thereby realizing the folding of the insulating paper.
[0032] Specifically, the forming mechanism 5 also includes a fixed seat 51, the position of the fixed seat 51 is fixed, the forming mold 52 is arranged on one side of the fixed seat 51, the fixed seat 51 is fixedly connected to a connecting plate 54 located on one side of the forming mold 52, and the connecting plate 54 is fixedly connected to a cylinder that drives the forming knife 53 to move.
[0033] An auxiliary touch fixedly connected to the fixing seat 51 is arranged above the molding groove 521, and a molding hole 551 vertically penetrating the auxiliary touch is arranged on the auxiliary touch. The molding hole 551 is located above the molding groove 521, and the molding hole 551 is matched with the shape of the cross-section of the molded insulating paper, so that the insulating paper can achieve secondary auxiliary molding in the process of moving upward under the action of the paper insertion mechanism 7.
[0034] Specifically, the paper cutting mechanism 6 includes a paper cutter 61, and the paper cutter 61 slides in a direction perpendicular to the insulating paper to cut the insulating paper. The paper cutting mechanism 6 also includes a knife holder 63 and a guide shaft 62. The knife holder 63 is provided with a guide groove for guiding the sliding direction of the paper cutter 61. Two guide shafts 62 are provided on both sides of the guide groove. The two guide shafts 62 clamp the paper cutter 61 in the middle to guide the sliding direction of the paper cutter 61.
[0035] Specifically, the paper cutting mechanism 6 also includes a die 64, which is composed of two limit plates 641 and is driven to slide by an anti-slip cylinder. When the paper cutter 61 cuts the insulating paper, the two limit plates 641 slide to the two sides of the insulating paper to limit the insulating paper, so that the paper cutter 61 can cut the insulating paper more smoothly.
[0036] Specifically, the paper feeding mechanism 8 includes a paper feeding roller 81, the paper roll is sleeved outside the paper feeding roller 81, and the two ends of the paper feeding roller 81 are provided with a paper stopper 82 to prevent the paper roll from being separated from the paper feeding roller 81; the paper feeding mechanism 8 also includes a connecting seat 83, the paper feeding roller 81 is rotatably connected to the connecting seat 83, and the connecting seat 83 is provided with a steering wheel 84 at one end away from the paper feeding roller 81, and the bottom of the connecting seat 83 is provided with a guide groove for the insulating paper to pass through. After the insulating paper unrolled on the paper feeding roller 81 passes through the guide groove, it goes around the steering wheel 84 from the bottom of the steering wheel 84 and changes direction upward. After that, the insulating paper passes through the pre-folding mechanism 9 and the forming mechanism 5 upward in sequence, the paper cutting mechanism 6 is arranged between the forming mechanism 5 and the pre-folding mechanism 9, and the paper inserting mechanism 7 is arranged below the forming mechanism 5. After the paper cutting mechanism 6 cuts the insulating paper formed on the forming mechanism 5, the paper inserting mechanism 7 pushes the insulating paper in the forming mechanism 5 upward and inserts it into the stator slot of the stator.
[0037] Specifically, the paper insertion mechanism 7 includes a paper pushing head 71, which is configured to cooperate with the molding groove 521 and can pass through the molding groove 521 upward. When the paper pushing head 71 passes through the molding groove 521, it fits with the groove wall of the molding groove 521, so that the paper pushing head 71 can push the insulating paper upward to separate from the molding groove 521 and insert it into the stator slot of the stator.
[0038] Specifically, the paper inserting mechanism 7 further includes a paper pushing seat 72, and the paper pushing head 71 is connected to the top of the paper pushing seat 72 through a vertical rod. The paper pushing seat 72 is driven by a lead screw and a nut to slide vertically, thereby driving the paper pushing head 71 to move up and down.
[0039] Specifically, the pre-folding mechanism 9 includes a forming wheel 93 and an auxiliary wheel 94, and the outer side of the forming wheel 93 is fixedly connected with a plurality of annular protrusions corresponding to the plurality of creases on the insulating paper; the forming wheel 93 is pressed against the auxiliary wheel 94, and the insulating paper passes vertically upward between the forming wheel 93 and the auxiliary wheel 94, and the auxiliary wheel 94 is provided with annular grooves corresponding to the plurality of annular protrusions.
[0040] The insulating paper passes through the pre-folding mechanism 9 vertically upward. Since the creases of the insulating paper are all vertical creases when folding, the axes of the forming wheel 93 and the auxiliary wheel 94 in the pre-folding mechanism 9 are horizontal and arranged along the width direction of the insulating paper. The insulating paper passes between the forming wheel 93 and the auxiliary wheel 94. Under the pressure of the forming wheel 93 and the auxiliary wheel 94, an indentation can be formed on the insulating paper, thereby facilitating the subsequent folding of the insulating paper by the forming mechanism 5; in this embodiment, the arrangement direction of the axes of the forming wheel 93 and the auxiliary wheel 94 is perpendicular to the insulating paper passing through the forming wheel 93 and the auxiliary wheel 94.
[0041] Specifically, the pre-folding mechanism 9 also includes a pre-folding seat 91 and a sliding seat 92, the auxiliary wheel 94 is rotatably connected to the pre-folding seat 91, and the forming wheel 93 is rotatably connected to the sliding seat 92. A plurality of guide rods 95 arranged along the length direction of the forming wheel 93 and the auxiliary wheel 94 are fixedly connected to the pre-folding seat 91, and the guide rod 95 passes through the sliding seat 92 along its own length direction, and the sliding seat 92 can slide on the guide rod 95 along the length direction of the guide rod 95; two springs 96 are sleeved on each guide rod 95, and the two springs 96 are respectively located on both sides of the sliding seat 92; an adjustment plate 97 is sleeved on one end of the plurality of guide rods 95 away from the pre-folding seat 91, and the adjustment plate 97 can slide along the length direction of the guide rod 95 and can be fixed on the guide rod 95, and by adjusting the position of the adjustment plate 97 on the guide rod 95, the elastic force applied by the spring 96 to the sliding seat 92 can be adjusted, thereby changing the pressure of the forming wheel 93 on the auxiliary wheel 94.
[0042] Specifically, the present embodiment further includes a frame 1, and a plurality of mechanisms are arranged in the frame 1. A pneumatic clamp 2 is also arranged in the frame 1 and is located above the positioning and rotating mechanism 3. The pneumatic clamp 2 can move in the frame 1 in the horizontal, longitudinal and vertical directions, so as to grasp and move the stator through the pneumatic clamp 2, so as to grasp and place the stator on the positioning and rotating mechanism 3, and also to send out the stator after paper insertion on the positioning and rotating mechanism 3.
[0043] The above is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.
Claims
1. A new energy flat wire motor multi-slot synchronous paper insertion device, characterized in that: It comprises a positioning and rotating mechanism (3), wherein the positioning and rotating mechanism (3) is used to position the stator and drive the stator to rotate around its own axis; A paper unwinding mechanism (8), wherein the paper unwinding mechanism (8) is used to unwind a paper roll; A pre-folding mechanism (9), the pre-folding mechanism (9) being used to indent the insulating paper unrolled by the paper unwinding mechanism (8) at a position where the insulating paper needs to be folded; A forming mechanism (5), wherein the forming mechanism (5) is used to fold and form the pre-folded insulating paper; A paper cutting mechanism (6), the paper cutting mechanism (6) being used to cut the insulating paper formed by the forming mechanism (5) from the unformed insulating paper; And a paper inserting mechanism (7), wherein the paper inserting mechanism (7) is used to push the insulating paper that has been formed on the forming mechanism (5) upward and insert it into the stator of the positioning rotating mechanism (3).
2. According to claim 1, a new energy flat wire motor multi-slot synchronous paper insertion device is characterized in that: The positioning and rotating mechanism (3) comprises a fixing plate (31), and the position of the fixing plate (31) is fixed; A swivel seat (32), wherein the swivel seat (32) is rotatably connected to the fixed plate (31) and the rotation axis is vertical, and the swivel seat (32) vertically penetrates the fixed plate (31); A guide plate (33), wherein the guide plate (33) is fixedly connected to the swivel seat (32), the axis of the guide plate (33) coincides with the rotation axis of the swivel seat (32), the stator is supported on the guide plate (33), and the guide plate (33) is provided with a plurality of clearance holes vertically penetrating the guide plate (33) so as to facilitate the insulating paper to pass through from bottom to top, and the plurality of clearance holes respectively correspond to a plurality of stator slots on the stator for installing the insulating paper; and a positioning plate (34), wherein the positioning plate (34) is fixedly connected to the top of the guide plate (33) and is coaxially arranged with the guide plate (33), and the diameter of the positioning plate (34) is equal to the inner diameter of the stator.
3. According to claim 2, a new energy flat wire motor multi-slot synchronous paper insertion device is characterized in that: A driven gear ring (35) is fixedly connected to the outside of the slewing seat (32), a gear (36) meshing with the driven gear ring (35) is rotatably connected to the fixed plate (31), and the gear (36) is transmission-connected to a motor fixedly connected to the fixed plate (31).
4. The new energy flat wire motor multi-slot synchronous paper insertion device according to claim 1 is characterized in that: It also includes an auxiliary positioning mechanism (4), the auxiliary positioning mechanism (4) including a reference block (41), the reference block (41) being movable to the upper end of the stator slot to limit the position of the insulating paper when the insulating paper is inserted into the stator slot from bottom to top.
5. The new energy flat wire motor multi-slot synchronous paper insertion device according to claim 4 is characterized in that: The auxiliary positioning mechanism (4) further comprises an adjustment support (42), the position of the adjustment support (42) being fixed; An avoidance cylinder, the avoidance cylinder being arranged on an adjustment support (42), the avoidance cylinder being able to adjust its position in a vertical direction on the adjustment support (42), and the avoidance cylinder being able to drive the reference block (41) to move in a horizontal direction; and a lifting cylinder, wherein the lifting cylinder is connected to the piston of the avoidance cylinder, and the lifting cylinder is connected to the reference block (41) to drive the reference block (41) to move up and down.
6. The new energy flat wire motor multi-slot synchronous paper insertion device according to claim 1, characterized in that: The forming mechanism (5) comprises a forming die (52), a forming groove (521) is provided on one side of the forming die (52), the forming groove (521) vertically penetrates the forming die (52), and the shape of the forming groove wall is the same as the shape that the insulating paper needs to be folded and formed; and a forming knife (53), wherein the forming knife (53) can slide in a direction approaching and away from the forming groove (521), and a side of the forming knife (53) close to the forming groove (521) cooperates with the forming groove (521) so that the forming knife (53) can press the insulating paper tightly into the forming groove (521) to fold and shape it.
7. The new energy flat wire motor multi-slot synchronous paper insertion device according to claim 6, characterized in that: The forming mechanism (5) further comprises a fixed seat (51), the position of the fixed seat (51) being fixed, the fixed seat (51) being fixedly connected to a fixed plate (31) located on one side of the forming die (52), and the fixed plate (31) being fixedly connected to a cylinder for driving the forming knife (53) to move.
8. The new energy flat wire motor multi-slot synchronous paper insertion device according to claim 1, characterized in that: The paper cutting mechanism (6) comprises a paper cutter (61), and the paper cutter (61) slides in a direction perpendicular to the insulating paper to cut the insulating paper.
9. The new energy flat wire motor multi-slot synchronous paper insertion device according to claim 1, characterized in that: The pre-folding mechanism (9) comprises a forming wheel (93), and a plurality of annular protrusions corresponding to a plurality of folds on the insulating paper are fixedly connected to the outer side of the forming wheel (93); and an auxiliary wheel (94), wherein the forming wheel (93) is pressed against the auxiliary wheel (94), the insulating paper passes vertically upward between the forming wheel (93) and the auxiliary wheel (94), and the auxiliary wheel (94) is provided with annular grooves corresponding to the plurality of annular protrusions.
10. The new energy flat wire motor multi-slot synchronous paper insertion device according to claim 1, characterized in that: The paper placing mechanism (8), the pre-folding mechanism (9), the forming mechanism (5), the paper cutting mechanism (6) and the paper inserting mechanism (7) are provided in two groups, and the two groups are respectively located below the two sides of the stator of the positioning rotating mechanism (3) to achieve the simultaneous insertion of paper into the two stator slots on the two sides of the stator.
Citation Information
Patent Citations
Insulation paper forming mechanism of stator paper-inserting machine
CN101764481A
Paper folding mechanism and stator insulation paper forming method
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Flat wire motor stator copper wire flaring equipment
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