Product machining method, product machining mold and product
By forming marks on the surface of stamping, the problem of stress distortion after stamping is solved, the flatness and pass rate of the product are improved, and the welding quality is enhanced.
Patent Information
- Application Number
- CN202310796956.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2023-06-29
- Publication Date
- 2024-12-31
AI Technical Summary
After stamping, the parts are distorted due to stress, which affects the flatness and pass rate of the product, and the welding yield is relatively low.
By compressing the part to be formed, the surface of its surface is formed, including recesses and convexes, the surface area is increased to release stress, and the planarity and pass rate are improved.
It effectively reduces the degree of distortion of the product, improves the flatness and pass rate of the product, and improves the welding yield.
Smart Images

Figure CN119216452A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of mechanical processing technology, and more specifically, to a product processing method, a product processing mold and a product. Background Art
[0002] After stamping, parts will have stress, which will cause the parts to distort, affect the flatness of the parts, and make the product qualification rate low.
[0003] In addition, welding stamped parts with other components will also result in a low welding yield.
[0004] In summary, how to release the stress caused by stamping to reduce the degree of distortion of products and improve the qualified rate of products is a problem that needs to be solved urgently by technical personnel in this field. Summary of the invention
[0005] In view of this, the object of the present invention is to provide a product processing method, a product processing mold and a product, which can release the stress generated by processing such as stamping, so as to reduce the degree of distortion of the product and improve the qualified rate of the product.
[0006] In order to achieve the above object, the present invention provides the following technical solutions:
[0007] A product processing method, comprising:
[0008] The to-be-formed part is compressed so that the surface of the compressed to-be-formed part has an imprint, wherein the imprint includes a concave portion, or the imprint includes a concave portion and a convex portion.
[0009] Optionally, compressing the to-be-molded article so that the surface of the compressed to-be-molded article has an imprint specifically includes:
[0010] Compressing the upper surface of the to-be-formed part so that the compressed upper surface of the to-be-formed part has an imprint;
[0011] And / or, compressing the lower surface of the to-be-formed piece so that the compressed lower surface of the to-be-formed piece has an imprint.
[0012] Optionally, the upper surface of the part to be formed and the lower surface of the part to be formed are compressed simultaneously.
[0013] Optionally, compressing the to-be-molded article so that the surface of the compressed to-be-molded article has an imprint specifically includes:
[0014] Compressing the to-be-molded piece so that both the upper surface and the lower surface of the compressed to-be-molded piece have concave portions, and the concave portion on the upper surface of the to-be-molded piece and the concave portion on the lower surface of the to-be-molded piece are opposite to each other;
[0015] Alternatively, compressing the to-be-formed part so that both the upper surface and the lower surface of the compressed to-be-formed part have concave portions, and the concave portions on the upper surface of the to-be-formed part and the concave portions on the lower surface of the to-be-formed part are misaligned;
[0016] Alternatively, the part to be formed is compressed so that both the upper surface and the lower surface of the compressed part to be formed have recesses, and a portion of the recesses on the upper surface of the part to be formed and a portion of the recesses on the lower surface of the part to be formed are opposite to each other, and another portion of the recesses on the upper surface of the part to be formed and another portion of the recesses on the lower surface of the part to be formed are offset.
[0017] Optionally, compressing the to-be-formed part specifically includes: compressing the to-be-formed part only once.
[0018] Optionally, compressing the to-be-formed part specifically includes: compressing the to-be-formed part at least twice.
[0019] Optionally, compressing the to-be-formed piece at least twice specifically includes: compressing the to-be-formed piece last time, and then compressing the to-be-formed piece next time;
[0020] The last time of compressing the to-be-molded piece is specifically: the last time of compressing the to-be-molded piece is such that both the upper surface and the lower surface of the compressed to-be-molded piece have concave portions, and the concave portion on the upper surface of the to-be-molded piece is opposite to the concave portion on the lower surface of the to-be-molded piece;
[0021] The next compression of the part to be formed is specifically: the next compression of the part to be formed is such that both the upper surface and the lower surface of the compressed part to be formed have concave portions, and the concave portions on the upper surface of the part to be formed and the concave portions on the lower surface of the part to be formed are misaligned.
[0022] Optionally, compressing the to-be-formed part at least twice comprises:
[0023] The part to be formed is compressed last time and then compressed next time, so that the number of the marks obtained by the last compression is equal to the number of the marks obtained by the next compression, or the number of the marks obtained by the last compression is greater than the number of the marks obtained by the next compression.
[0024] Optionally, compressing the to-be-formed part at least twice comprises:
[0025] The part to be formed is compressed last time and then compressed next time, so that the shape of the mark obtained by the last compression is the same as that of the mark obtained by the next compression, or the shape of the mark obtained by the last compression is different from that of the mark obtained by the next compression.
[0026] Optionally, between two compressions of the to-be-formed part, the part to be formed is further processed; wherein processing the part to be formed includes processing the part to be formed by stamping.
[0027] Optionally, before compressing the to-be-formed part, the method further includes: processing the to-be-formed part before compression; wherein processing the to-be-formed part before compression includes processing the to-be-formed part before compression by stamping;
[0028] And / or, after compressing the to-be-formed part, the method further includes: processing the compressed to-be-formed part; wherein processing the compressed to-be-formed part includes: processing the compressed to-be-formed part by stamping.
[0029] Optionally, the product processing method is a method for processing plates of a plate heat exchanger.
[0030] Optionally, the plate is a point wave plate or a horizontal flow plate; or, the product processing method simultaneously processes at least two of the plates, at least one of the plates is a point wave plate, and at least one of the plates is a horizontal flow plate.
[0031] Based on the product processing method provided above, the present invention also provides a product processing mold, which is used to execute any of the product processing methods described above.
[0032] Optionally, the product processing mold is a progressive die.
[0033] Based on the product processing method provided above, the present invention further provides a product, which is a stamping part, and a mark is provided on the surface of the product, and the mark includes a concave part, or the mark includes a concave part and a convex part.
[0034] Optionally, the mark is located on the upper surface and / or lower surface of the product.
[0035] Optionally, the imprint is located on the upper surface and the lower surface of the product;
[0036] Wherein, the concave portion on the upper surface of the product is opposite to the concave portion on the lower surface of the product;
[0037] Alternatively, the concave portion on the upper surface of the product and the concave portion on the lower surface of the product are misaligned;
[0038] Alternatively, a portion of the recessed portion on the upper surface of the product is opposite to a portion of the recessed portion on the lower surface of the product, and another portion of the recessed portion on the upper surface of the product is offset from another portion of the recessed portion on the lower surface of the product.
[0039] Optionally, there are at least two types of the imprints, and at least two of the imprints have different shapes.
[0040] Optionally, the product is a plate for a plate heat exchanger.
[0041] In the product processing method provided by the present invention, the workpiece to be formed is compressed so that the surface of the compressed workpiece to be formed has an imprint. Since the imprint includes a concave portion, or the imprint includes concave portions and convex portions distributed alternately, the imprint increases the surface area of the workpiece to be formed, so that the imprint can release the stress generated by processing such as stamping, thereby reducing the degree of distortion of the product, improving the flatness of the product, and improving the qualified rate of the product. BRIEF DESCRIPTION OF THE DRAWINGS
[0042] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.
[0043] Figure 1 A schematic diagram of a process flow of a product processing method provided in Embodiment 1 of the present invention;
[0044] Figure 2 A schematic diagram of a process flow of a product processing method provided in Embodiment 2 of the present invention;
[0045] Figure 3 A schematic diagram of a process flow of a product processing method provided in Embodiment 3 of the present invention;
[0046] Figure 4 A schematic flow chart of a product processing method provided in Embodiment 4 of the present invention;
[0047] Figure 5 A schematic diagram of a process flow of a product processing method provided in Embodiment 5 of the present invention;
[0048] Figure 6 A workstation distribution diagram of a product processing method provided by an embodiment of the present invention;
[0049] Figure 7 for Figure 6 A partial enlarged view of
[0050] Figure 8 for Figure 7 A partial enlarged view of
[0051] Fig. 9 for Figure 7 A partial enlarged view of part A;
[0052] Fig.10 for Figure 6 A partial enlarged view of
[0053] Fig.11 for Fig.10 A partial enlarged view of part B;
[0054] Fig.12 for Figure 6 A partial enlarged view of
[0055] Fig.13 A schematic diagram of opening a product processing mold provided by an embodiment of the present invention;
[0056] Fig.14 A schematic diagram of the compression of a product processing mold provided by an embodiment of the present invention;
[0057] Fig.15 A schematic structural diagram of a product processing mold provided by an embodiment of the present invention when the mold is a progressive die;
[0058] Fig.16 for Fig.15 A partial enlarged view of part C in the middle;
[0059] Fig.17 for Fig.15 A partial enlarged view of part D in the middle;
[0060] Fig.18 The product provided for the embodiment of the present invention is a front view of a horizontal flow plate;
[0061] Fig.19 The product provided for the embodiment of the present invention is a side view of a horizontal flow plate;
[0062] Fig. 20 The product provided for the embodiment of the present invention is a top view of a horizontal flow plate;
[0063] Fig.21 The product provided for the embodiment of the present invention is a front view of a dot wave board;
[0064] Fig. 22 The product provided by the embodiment of the present invention is a side view of a dot wave board;
[0065] Fig.23 The product provided for the embodiment of the present invention is a top view of a dot wave plate.
[0066] Figure 1-Figure 23 middle:
[0067] 1 is a stamping strip, 2 is a tearing line, 3 is a positioning structure, 4 is an overlap, 5 is a reinforcing rib, 6 is a first concave-convex portion, 7 is a second concave-convex portion, 8 is a first fine-cutting line, 9 is a second fine-cutting line, 10 is a first concave portion, and 11 is a second concave portion.
[0068] 100 is a flat flow plate, 101 is a concave portion, 102 is a convex portion, and 103 is a concave-convex portion;
[0069] 200 is a dot wave plate, 201 is a concave portion, 202 is a convex portion, 203 is a concave-convex portion, and 204 is a rice convex portion;
[0070] 310 is an upper mold assembly, 320 is a lower mold assembly, 330 is a first protrusion, 340 is a second protrusion, 350 is a first compression position, and 360 is a second compression position. DETAILED DESCRIPTION
[0071] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0072] The technical solutions in the embodiments of the present application will be described clearly and completely below in conjunction with the drawings in the embodiments of the present application. The terms used in the following embodiments are only for the purpose of describing specific embodiments and are not intended to be used as limitations on the present application. As used in the specification and the appended claims of the present application, the singular expressions "one", "a kind", "said", "above", "the" and "this" are intended to also include expressions such as "one or more", unless there is a clear contrary indication in the context. It should also be understood that in the embodiments of the present application, "one or more" refers to one, two or more; "and / or" describes the association relationship of the associated objects, indicating that three relationships may exist; for example, A and / or B can represent: A exists alone, A and B exist at the same time, and B exists alone, where A and B can be singular or plural. The character " / " generally indicates that the objects associated before and after are in an "or" relationship.
[0073] References to "one embodiment" or "some embodiments" etc. described in this specification mean that a particular feature, structure or characteristic described in conjunction with the embodiment is included in one or more embodiments of the present application. Thus, the phrases "in one embodiment", "in some embodiments", "in some other embodiments", "in some other embodiments", etc. that appear at different places in this specification do not necessarily refer to the same embodiment, but mean "one or more but not all embodiments", unless otherwise specifically emphasized in other ways. The terms "including", "comprising", "having" and their variations all mean "including but not limited to", unless otherwise specifically emphasized in other ways.
[0074] The multiple involved in the embodiments of the present application means greater than or equal to two. It should be noted that in the description of the embodiments of the present application, the words "first", "second", etc. are only used for the purpose of distinguishing the description, and cannot be understood as indicating or implying relative importance, nor can they be understood as indicating or implying an order.
[0075] The product processing method provided by the embodiment of the present invention includes: compressing a to-be-formed part so that the surface of the compressed to-be-formed part has an imprint, wherein the imprint includes a concave portion, or the imprint includes concave portions and convex portions distributed alternately.
[0076] When the mark includes a concave portion, there may be one or more than two concave portions. The shape and size of the concave portion may be selected according to actual conditions, and this embodiment does not limit this.
[0077] In the case where the imprint includes alternately distributed concave and convex parts, there may be one or more concave parts, and there may be one or more convex parts. In the case where there are more than two concave parts and more than two convex parts, there is one convex part between two adjacent concave parts, and there is one concave part between two adjacent convex parts. The shape and size of the concave parts, as well as the shape and size of the convex parts, are selected according to actual conditions, and this embodiment does not limit this.
[0078] In the above-mentioned product processing method, since the imprint includes concave portions, or the imprint includes concave portions and convex portions distributed alternately, the imprint increases the surface area of the part to be formed, so that the imprint can release the stress generated by stamping and other processing, thereby reducing the degree of distortion of the product, improving the flatness of the product, and improving the product qualification rate.
[0079] The welding yield of the product obtained by the above product processing method can be improved by welding the product with other components.
[0080] In the above production method, the surface of the compressed part to be formed has a mark, and the specific position of the mark is selected according to actual conditions.
[0081] In order to increase the range of the mark, in the above-mentioned product processing method, the part to be formed is compressed so that the surface of the compressed part to be formed has a mark, specifically including: compressing the upper surface of the part to be formed so that the upper surface of the compressed part to be formed has a mark; or, compressing the lower surface of the part to be formed so that the lower surface of the compressed part to be formed has a mark.
[0082] It should be noted that the upper surface and the lower surface of the product are relatively distributed, and the upper surface and the lower surface of the product can be two surfaces in the height direction of the product, two surfaces in the length direction of the product, or two surfaces in other directions of the product.
[0083] In order to increase the distribution range of the mark, the upper surface and / or the lower surface is the surface with the largest area among the product surfaces.
[0084] In order to maximize the range of the mark, in the above product processing method, compressing the part to be formed so that the surface of the compressed part to be formed has a mark, specifically includes: compressing the upper surface of the part to be formed so that the upper surface of the compressed part to be formed has a mark; compressing the lower surface of the part to be formed so that the lower surface of the compressed part to be formed has a mark. The shape of the mark on the upper surface and the shape of the mark on the lower surface can be the same or different, and the number of marks on the upper surface and the number of marks on the lower surface can be the same or different.
[0085] In the above-mentioned product processing method, you can choose to compress the upper surface and the lower surface of the part to be formed at the same time, or you can choose to compress the upper surface of the part to be formed first and then the lower surface of the part to be formed, or you can choose to compress the lower surface of the part to be formed first and then the upper surface of the part to be formed, according to the actual situation, and this embodiment does not limit this.
[0086] In the above-mentioned product processing method, on the one hand, the part to be formed can be selected to be compressed so that the surface of the compressed part to be formed has an imprint, which specifically includes: compressing the part to be formed so that the upper surface and the lower surface of the compressed part to be formed both have concave parts, and the concave parts on the upper surface of the part to be formed and the concave parts on the lower surface of the part to be formed are opposite to each other. In this case, the upper surface of the compressed part to be formed may also have a convex part, and / or the lower surface of the compressed part to be formed may also have a convex part. In the case where the upper surface and the lower surface of the compressed part to be formed also have convex parts, compressing the part to be formed so that the surface of the compressed part to be formed has an imprint, which specifically includes: compressing the part to be formed so that the upper surface and the lower surface of the compressed part to be formed both have concave parts and convex parts, and the concave parts on the upper surface of the part to be formed and the concave parts on the lower surface of the part to be formed are opposite to each other, and the convex parts on the upper surface of the part to be formed and the convex parts on the lower surface of the part to be formed are opposite to each other.
[0087] It should be noted that the concave portion on the upper surface of the part to be molded and the concave portion on the lower surface of the part to be molded are relative, which means that the projection of the concave portion on the upper surface of the part to be molded along the depth direction and the projection of the concave portion on the lower surface of the part to be molded along the depth direction completely overlap, or the projection of the concave portion on the upper surface of the part to be molded along the depth direction and the projection of the concave portion on the lower surface of the part to be molded along the depth direction partially overlap.
[0088] The convex portion of the upper surface of the part to be molded and the convex portion of the lower surface of the part to be molded are relative, which means that the projection of the convex portion of the upper surface of the part to be molded along the height direction and the projection of the convex portion of the lower surface of the part to be molded along the height direction completely overlap, or the projection of the convex portion of the upper surface of the part to be molded along the height direction and the projection of the convex portion of the lower surface of the part to be molded along the height direction partially overlap.
[0089] The depth direction of the concave portion is perpendicular to the upper and lower surfaces of the part to be formed, the height direction of the convex portion is perpendicular to the upper and lower surfaces of the part to be formed, and the depth direction of the concave portion is consistent with the height direction of the convex portion.
[0090] On the other hand, the part to be formed can be compressed so that the surface of the compressed part to be formed has an imprint, which specifically includes: compressing the part to be formed so that the upper surface and the lower surface of the compressed part to be formed have concave parts, and the concave parts on the upper surface of the part to be formed and the concave parts on the lower surface of the part to be formed are misaligned. In this case, the upper surface of the compressed part to be formed may also have a convex part, and / or the lower surface of the compressed part to be formed may also have a convex part. In the case where the upper surface and the lower surface of the compressed part to be formed also have convex parts, compressing the part to be formed so that the surface of the compressed part to be formed has an imprint, which specifically includes: compressing the part to be formed so that the upper surface and the lower surface of the compressed part to be formed have concave parts and convex parts, and the concave parts on the upper surface of the part to be formed and the concave parts on the lower surface of the part to be formed are misaligned, and the convex parts on the upper surface of the part to be formed and the convex parts on the lower surface of the part to be formed are misaligned. It can be understood that the concave portion on the upper surface of the to-be-formed piece and the convex portion on the lower surface of the to-be-formed piece are opposite to each other, and the convex portion on the upper surface of the to-be-formed piece and the concave portion on the lower surface of the to-be-formed piece are opposite to each other.
[0091] It should be noted that the misalignment of the concave portion on the upper surface of the part to be formed and the concave portion on the lower surface of the part to be formed means that the projection of the concave portion on the upper surface of the part to be formed along the depth direction and the projection of the concave portion on the lower surface of the part to be formed along the depth direction have no overlapping portion.
[0092] The misalignment of the convex portion on the upper surface of the part to be formed and the convex portion on the lower surface of the part to be formed means that the projection of the convex portion on the upper surface of the part to be formed along the height direction and the projection of the convex portion on the lower surface of the part to be formed along the height direction have no overlapping portion.
[0093] Of the above two aspects, the former can release more stress than the latter, and thus the former can more effectively release the stress generated by stamping and other processing than the latter, further reducing the degree of distortion of the product, further improving the flatness of the product, and thus further improving the product qualification rate.
[0094] On the other hand, the part to be formed can be compressed so that the surface of the compressed part to be formed has an imprint, specifically including: compressing the part to be formed so that the upper surface and the lower surface of the compressed part to be formed have concave parts, and a part of the concave parts on the upper surface of the part to be formed and a part of the concave parts on the lower surface of the part to be formed are opposite, and another part of the concave parts on the upper surface of the part to be formed and another part of the concave parts on the lower surface of the part to be formed are offset. In this case, the upper surface of the compressed part to be formed may also have a convex part, and / or the lower surface of the compressed part to be formed may also have a convex part. In the case that the upper surface and the lower surface of the part to be formed after compression still have convex portions, compressing the part to be formed so that the surface of the compressed part to be formed has an imprint, specifically includes: compressing the part to be formed so that the upper surface and the lower surface of the part to be formed after compression have concave portions and convex portions, and a part of the concave portions on the upper surface of the part to be formed and a part of the concave portions on the lower surface of the part to be formed are opposite to each other, another part of the concave portions on the upper surface of the part to be formed and another part of the concave portions on the lower surface of the part to be formed are offset, a part of the convex portions on the upper surface of the part to be formed and a part of the convex portions on the lower surface of the part to be formed are opposite to each other, and another part of the convex portions on the upper surface of the part to be formed and another part of the convex portions on the lower surface of the part to be formed are offset.
[0095] In the above product processing method, the molded part can be compressed only once or at least twice. The specific number of compressions is selected according to actual conditions as long as the flatness of the product is ensured, and this embodiment does not limit this.
[0096] In order to better release stress and reduce the degree of distortion of the product, the molded part can be compressed at least twice.
[0097] In the above product processing method, compressing the molded part at least twice specifically includes: first compressing the molded part last time, and then compressing the molded part next time. The specific steps of the last compression and the next compression are selected according to actual conditions.
[0098] It should be noted that, when the molded part is compressed at least twice, the last compression and the next compression may be two adjacent compressions or two non-adjacent compressions. For example, the last compression and the next compression may be the last two compressions, the first two compressions, or the middle two compressions. This embodiment does not limit this.
[0099] On the one hand, the last compression of the part to be formed can be selected, specifically: the last compression of the part to be formed is such that both the upper surface and the lower surface of the part to be formed after compression have concave parts, and the concave parts on the upper surface of the part to be formed are opposite to the concave parts on the lower surface of the part to be formed; the next compression of the part to be formed is specifically: the next compression of the part to be formed is such that both the upper surface and the lower surface of the part to be formed after compression have concave parts, and the concave parts on the upper surface of the part to be formed are misaligned with the concave parts on the lower surface of the part to be formed. In this way, a part of the concave parts on the upper surface of the part to be formed is opposite to a part of the concave parts on the lower surface of the part to be formed, and another part of the concave parts on the upper surface of the part to be formed is misaligned with another part of the concave parts on the lower surface of the part to be formed. Moreover, compared with the imprint obtained by the last compression and the imprint obtained by the next compression, the imprint obtained by the last compression can release more stress, so that the imprint obtained by the last compression can more effectively release the stress generated by processing such as stamping.
[0100] In actual situations, it is also possible to choose to compare the mark obtained by the last compression with the mark obtained by the next compression, so that the mark obtained by the next compression can release more stress, which is not limited to the above situation.
[0101] Of course, the realization that a portion of the recessed portion on the upper surface of the part to be formed is opposite to a portion of the recessed portion on the lower surface of the part to be formed, and another portion of the recessed portion on the upper surface of the part to be formed is offset from another portion of the recessed portion on the lower surface of the part to be formed, can also be achieved by compressing the part to be formed only once, and this is not limited to the present embodiment.
[0102] On the other hand, the last compression of the to-be-formed part is specifically: the last compression of the to-be-formed part is such that the upper and lower surfaces of the compressed to-be-formed part both have concave parts, and the concave parts on the upper surface of the to-be-formed part and the concave parts on the lower surface of the to-be-formed part are opposite to each other; the next compression of the to-be-formed part is specifically: the next compression of the to-be-formed part is such that the upper and lower surfaces of the compressed to-be-formed part both have concave parts, and the concave parts on the upper surface of the to-be-formed part and the concave parts on the lower surface of the to-be-formed part are opposite to each other. In this way, it can be achieved that the upper and lower surfaces of the compressed to-be-formed part both have concave parts, and the concave parts on the upper surface of the to-be-formed part and the concave parts on the lower surface of the to-be-formed part are opposite to each other.
[0103] Of course, the realization that both the upper and lower surfaces of the compressed part have recesses, and the recesses on the upper surface of the part to be formed are opposite to the recesses on the lower surface of the part to be formed, can be achieved by compressing the part to be formed only once.
[0104] On the other hand, the last compression of the to-be-formed part is specifically: the last compression of the to-be-formed part is such that the upper and lower surfaces of the compressed to-be-formed part both have concave parts, and the concave parts on the upper surface of the to-be-formed part and the concave parts on the lower surface of the to-be-formed part are misaligned; the next compression of the to-be-formed part is specifically: the next compression of the to-be-formed part is such that the upper and lower surfaces of the compressed to-be-formed part both have concave parts, and the concave parts on the upper surface of the to-be-formed part and the concave parts on the lower surface of the to-be-formed part are misaligned. In this way, it can be achieved that the upper and lower surfaces of the compressed to-be-formed part both have concave parts, and the concave parts on the upper surface of the to-be-formed part and the concave parts on the lower surface of the to-be-formed part are misaligned.
[0105] Of course, the realization that both the upper and lower surfaces of the compressed part to be formed have recesses and the recesses on the upper surface of the part to be formed and the recesses on the lower surface of the part to be formed are offset can be achieved by compressing the part to be formed only once.
[0106] In the above product processing method, the specific compression conditions of the last compression and the next compression are selected according to the actual situation.
[0107] In one aspect, the molded article may be compressed at least twice, including:
[0108] The part to be formed is compressed last time and then compressed next time, so that the number of marks obtained by the last compression is equal to the number of marks obtained by the next compression, or the number of marks obtained by the last compression is greater than the number of marks obtained by the next compression, or the number of marks obtained by the last compression is less than the number of marks obtained by the next compression.
[0109] In order to reduce the degree of distortion of the product, the part to be formed may be compressed last time before being compressed next time, so that the number of marks obtained by the last compression is greater than the number of marks obtained by the next compression.
[0110] It should be noted that, when the imprint includes concave portions, the number of the imprint is the number of the concave portions; when the imprint includes concave portions and convex portions, the number of the imprint includes the number of the concave portions and the number of the convex portions.
[0111] When the mark includes concave and convex parts, the number of marks obtained by the last compression is equal to that obtained by the next compression, that is, the number of concave parts obtained by the last compression is equal to that obtained by the next compression, and the number of convex parts obtained by the last compression is equal to that obtained by the next compression.
[0112] When the mark includes concave parts and convex parts, the number of marks obtained by the last compression is greater than the number of marks obtained by the next compression, that is, the number of concave parts obtained by the last compression is greater than the number of concave parts obtained by the next compression, and the number of convex parts obtained by the last compression is greater than the number of convex parts obtained by the next compression.
[0113] When the mark includes concave parts and convex parts, the number of marks obtained by the last compression is smaller than the number of marks obtained by the next compression, that is, the number of concave parts obtained by the last compression is smaller than the number of concave parts obtained by the next compression, and the number of convex parts obtained by the last compression is smaller than the number of convex parts obtained by the next compression.
[0114] In another aspect, the molded article is compressed at least twice, including:
[0115] The molded part is compressed last time and then compressed next time, so that the shape of the mark obtained by the last compression is the same as that of the mark obtained by the next compression, or the shape of the mark obtained by the last compression is different from that of the mark obtained by the next compression.
[0116] Of course, you can also choose to compress the part to be formed last time and then compress it next time, so that part of the mark obtained by the last compression has the same shape as part of the mark obtained by the next compression, and another part of the mark obtained by the last compression has different shapes from another part of the mark obtained by the next compression.
[0117] It should be noted that, when the imprint includes a concave portion, the shape of the imprint is the shape of the concave portion; when the imprint includes a concave portion and a convex portion, the shape of the imprint includes the shape of the concave portion and the shape of the convex portion.
[0118] When the mark includes concave and convex parts, the shape of the mark obtained by the last compression is the same as that obtained by the next compression, that is, the shape of the concave parts obtained by the last compression is the same as that obtained by the next compression, and the shape of the convex parts obtained by the last compression is the same as that obtained by the next compression.
[0119] When the mark includes concave and convex parts, the shapes of the mark obtained by the last compression are different from those of the mark obtained by the next compression, that is, the shape of the concave parts obtained by the last compression is different from the shape of the concave parts obtained by the next compression, and the shape of the convex parts obtained by the last compression is different from the shape of the convex parts obtained by the next compression.
[0120] In some embodiments, in order to effectively release the stress generated by stamping, the product processing method may further include: processing the part to be formed between two compressions of the part to be formed. The processing of the part to be formed includes processing the part to be formed by stamping.
[0121] In the above method, the part to be formed is first compressed, then processed by stamping, and then compressed again, which can better release the stress generated by stamping.
[0122] The part to be formed is processed by punching, specifically, the shape of the part to be formed is precisely cut by punching. Of course, other processing methods can also be selected to process the part to be formed by punching, and are not limited to the above-mentioned precisely cutting the shape of the part to be formed.
[0123] In actual situations, a mold may be selected to process the molded part by stamping. In order to facilitate the setting of the mold for processing the molded part by stamping, it may be selected to further include: making the molded part idle between compressing the molded part and processing the molded part by stamping. In this way, by setting the idle step, the distance between the two stations of compressing the molded part and processing the molded part by stamping is increased, thereby facilitating the setting of the mold.
[0124] In order to better illustrate the product processing method provided by this embodiment, five embodiments are described below.
[0125] Embodiment 1
[0126] like Figure 1 As shown, the product processing method provided in the first embodiment of the present invention includes:
[0127] S11: compressing the part to be formed so that both the upper surface and the lower surface of the compressed part to be formed have marks;
[0128] S12: Processing the compressed molded parts.
[0129] In the above S11, the imprint may include a concave portion, or the imprint may include concave portions and convex portions distributed alternately.
[0130] In the above S11, the molded part can be compressed by a product processing mold. Fig.13 and Fig.14 As shown, the product processing mold includes an upper mold assembly 310 and a lower mold assembly 320, the upper mold assembly 310 is provided with a first protrusion 330, and the lower mold assembly 320 is provided with a second protrusion 340. The part to be formed (the part to be formed may be a stamping strip 1) is placed on the lower mold assembly 320, and the upper mold assembly 310 moves toward the lower mold assembly 320 to compress the part to be formed. The first protrusion 330 compresses the part to be formed so that the upper surface of the part to be formed has concave parts and protrusions distributed alternately, or the upper surface of the part to be formed has a concave part. It can be understood that a concave part appears at a position opposite to the first protrusion 330 in the upper surface of the part to be formed, and a protrusion may be formed at other positions of the upper surface of the part to be formed except the position opposite to the first protrusion 330, or no protrusion may be formed. The second protrusion 340 compresses the part to be formed so that the lower surface of the part to be formed has concave parts and protrusions distributed alternately, or the lower surface of the part to be formed has a concave part. It is understandable that a concave portion appears at a position of the lower surface of the molded part opposite to the second protrusion 340 , and a convex portion may or may not be formed at other positions of the lower surface of the molded part except the position opposite to the second protrusion 340 .
[0131] The size, shape, number and distribution of the above-mentioned concave and convex parts are selected according to actual conditions, and this embodiment does not limit this.
[0132] In the above S12, the compressed part to be formed is processed to form the part to be formed into a product. The processing of the compressed part to be formed is selected according to actual conditions, and this embodiment does not limit the specific operation of the processing.
[0133] In the above S12, processing the compressed part to be formed includes: processing the compressed part to be formed by stamping. In this way, the part is compressed first and then stamped, and the mark obtained by compression can release the stress generated by stamping.
[0134] Of course, the part to be formed may also be processed by stamping before S11, between S11 and S12, or after S12, depending on the actual situation, and this embodiment does not limit this.
[0135] In the product processing method provided in the above-mentioned embodiment 1, the workpiece to be formed is compressed so that the surface of the compressed workpiece to be formed has an imprint. Since the imprint includes a concave portion, or the imprint includes concave portions and convex portions distributed alternately, the imprint increases the surface area of the workpiece to be formed, so that the imprint can release the stress generated by processing such as stamping, thereby reducing the degree of distortion of the product, improving the flatness of the product, and improving the qualified rate of the product; moreover, the workpiece to be formed is first compressed, and then the compressed workpiece to be formed is processed by stamping, so that the stress generated by stamping can be better released, further improving the qualified rate of the product.
[0136] The product processing method provided in the first embodiment can be realized by a progressive die, thereby improving the production efficiency of the product.
[0137] In the product processing method provided in the above embodiment 1, for the convenience of processing, the thickness of the molded part can be 0.1 mm to 1.0 mm. Of course, the thickness of the molded part can also be selected to be other thicknesses, which is not limited in this embodiment.
[0138] In the product processing method provided in the first embodiment, the number of times the molded part is compressed may be one or more than two times. The specific number of times the molded part is compressed is selected according to the actual situation, as long as the flatness of the molded part meets the requirements.
[0139] Embodiment 2
[0140] This embodiment 2 provides another product processing method. Figure 2 As shown, the product processing method provided in the second embodiment of the present invention includes:
[0141] S21: Processing of the molded part before compression;
[0142] S22: compressing the molded part so that both the upper surface and the lower surface of the molded part have marks after compression;
[0143] S23: making the molded part empty; S24: processing the compressed molded part.
[0144] At least one of the above S21 and S24 includes: processing the molded part by stamping. The specific processing method of processing the molded part before compression by stamping is selected according to actual conditions, and this embodiment does not limit this.
[0145] In the above-mentioned second embodiment, stamping is performed first and then compression, so that the mark obtained by compression can also release the stress generated by stamping and other processing.
[0146] The above-mentioned S23, in which an empty step is set, is to increase the distance between the station executing S22 and the station executing S24, so as to facilitate the installation of product processing molds or other equipment.
[0147] In other embodiments, the above S23 may be removed, that is, directly go from S22 to S24.
[0148] The specific contents of the above steps can be found in the previous text and will not be repeated here.
[0149] Embodiment 3
[0150] This embodiment 3 provides another product processing method. Figure 3 As shown, the product processing method provided in the third embodiment of the present invention includes:
[0151] S31: Processing of the molded part before compression;
[0152] S32: compressing the to-be-molded piece for the first time, so that both the upper surface and the lower surface of the to-be-molded piece after the first compression have first concave portions and first convex portions distributed alternately;
[0153] S33: making the part to be formed empty;
[0154] S34: Processing the molded part after the first compression;
[0155] S35: making the part to be formed empty;
[0156] S36: compressing the molded part for a second time, so that both the upper surface and the lower surface of the molded part after the second compression have second concave portions and second convex portions distributed alternately;
[0157] S37: making the part to be formed empty;
[0158] S38: Processing the molded part after the second compression.
[0159] At least one of the above S31, S34, S38 includes: processing the to-be-formed part by stamping.
[0160] In the case where S31 includes processing the molded part by stamping, the above S32 releases the stress generated by stamping for the first time, and the above S36 releases the stress generated by stamping for the second time. The magnitude of the stress that can be released by S32 and the magnitude of the stress that can be released by S36 are selected according to actual conditions, and this embodiment 3 does not limit it.
[0161] In other embodiments, at least one of the above S33, S35 and S37 may be removed.
[0162] In the above-mentioned third embodiment, the concave portion on the upper surface of the part to be formed includes a first concave portion and a second concave portion, the convex portion on the upper surface of the part to be formed includes a first convex portion and a second convex portion, the concave portion on the lower surface of the part to be formed includes a first concave portion and a second concave portion, and the convex portion on the lower surface of the part to be formed includes a first convex portion and a second convex portion.
[0163] The specific contents of the above steps can be found in the previous text and will not be repeated here.
[0164] Embodiment 4
[0165] When the product is a plate for a plate heat exchanger, the product can be selected as a point wave plate. Figure 21-23 As shown, the surface of the dot wave plate 200 has a concave-convex portion 203, and the concave-convex portion 203 extends along the length direction of the dot wave plate 200. The upper surface of the dot wave plate 200 has concave portions 201 and convex portions 202 that are distributed alternately. The upper surface of the dot wave plate 200 also has a convex portion 204. The lower surface of the dot wave plate 200 has concave portions and convex portions that are distributed alternately. The convex portions 204 are distributed in a set manner. It should be noted that the distribution of the convex portions 204 is not limited to Fig.21 The distribution shown.
[0166] Based on the structure of the dot wave plate 200 and the above-mentioned embodiment 2, this embodiment 4 provides another product processing method. Figure 4 , Figure 6 , Figure 7 , Fig.10 and Fig.12 As shown, the product processing method provided in the fourth embodiment includes:
[0167] S41: Processing of the molded part before compression;
[0168] S42: compressing the to-be-formed part so that both the upper surface and the lower surface of the compressed to-be-formed part have alternately distributed concave portions and convex portions;
[0169] S43: making the part to be formed empty;
[0170] S44: Processing the compressed part to be formed so as to form the part to be formed into a product.
[0171] In the above fourth embodiment, S41 includes:
[0172] S411: Punching a positioning hole 3 on the overlap 4 of the stamping strip 1, the positioning hole 3 being used for positioning with a matching die;
[0173] S412: tearing a portion of the stamped strip 1 to divide the stamped strip 1 into a plurality of blank areas;
[0174] S413: providing a reinforcing rib 5 on the overlap 4; S414: placing a blank in the blank area, and connecting the blank and the overlap 4;
[0175] S415: making the blank empty;
[0176] S416: stretching the blank so that a portion of the blank is recessed from the upper surface of the blank toward the lower surface of the blank to form a concave-convex portion.
[0177] In S41, the stamped strip material 1 and the blank can both be referred to as parts to be formed.
[0178] In S411, the positioning hole 3 may be replaced by other positioning structures and is not limited to the positioning hole 3. S411 may be referred to as punching the positioning hole.
[0179] In S412, a portion of the punched strip material 1 is torn along the tearing line 2. S412 may be referred to as tearing. In this way, the thinning of the blank due to the stretching in S416 is avoided.
[0180] S413 can be referred to as reinforcing ribs. In other embodiments, S413 can be removed, that is, directly go from S412 to S414.
[0181] S414 can be referred to as material cutting. S415 can be referred to as empty step.
[0182] In other embodiments, the above S415 may be removed, that is, the process goes directly from S414 to S416.
[0183] In S416, since part of the blank is recessed from the upper surface of the blank toward the lower surface of the blank to form a concave-convex portion, the flatness of the blank may be lowered.
[0184] In S416, the stretched blank specifically includes the first stretched blank, the second stretched blank, the third stretched blank and the fourth stretched blank. Among them, the first stretched blank can be referred to as stretched one, the second stretched blank can be referred to as stretched two, the third stretched blank can be referred to as stretched three, and the fourth stretched blank can be referred to as stretched four. Figure 7As shown, the first concavoconvex part 6 is formed after the blank is stretched for the first time, the second time and the third time, and the second concavoconvex part 7 is formed after the blank is stretched for the fourth time. The first concavoconvex part 6 and the second concavoconvex part 7 form the concavoconvex part 203 of the dot wave plate 200.
[0185] In actual situations, the number of times of stretching the blank may be other, for example, the number of times of stretching the blank may be one, two, three or more than five times.
[0186] In the above S41, S411, S413, S414, and S416 can all be operated by stamping.
[0187] In other embodiments, S43 may be removed.
[0188] In the above fourth embodiment, S44 includes:
[0189] S441: The first fine cutting of the shape of the part to be formed;
[0190] S442: Second fine cutting of the shape of the part to be formed;
[0191] S443: punching a convex portion on the part to be formed for the first time;
[0192] S444: punching a convex portion on the part to be formed for the second time;
[0193] S445: Performing the first shaping of the concave and convex parts of the molded part;
[0194] S446: making the part to be formed empty;
[0195] S447: preforming the part to be formed;
[0196] S448: making the part to be formed empty;
[0197] S449: Fine punching on the part to be formed;
[0198] S4410: setting chamfers in the through holes obtained by fine punching; S4411: flattening the material points;
[0199] S4412: Shape the curved surface of the part to be formed;
[0200] S4413: Performing a second shaping on the concave and convex parts of the molded part;
[0201] S4414: Drop products;
[0202] S4415: Cutting waste.
[0203] In S44, S441 can be referred to as precision cutting shape one, S442 can be referred to as precision cutting shape two, S443 can be referred to as beating convex part one, S444 can be referred to as beating convex part two, S445 can be referred to as concave and convex part shaping one, S446 can be referred to as empty step, S447 can be referred to as pre-forming, S448 can be referred to as empty step, S449 can be referred to as precision punching, S4410 can be referred to as hole chamfering, S4411 can be referred to as arc surface shaping, and S4412 can be referred to as concave and convex part shaping two.
[0204] In other embodiments, the concave-convex portion of the molded part may be shaped only once, that is, only one of S445 and S4413 is included. Figure 6 , Figure 7 , Fig.10 and Fig.12 In the figure, only the shaping of the concave-convex part of the part to be formed is shown after the shaping of the curved surface of the part to be formed. In this case, the shaping of the concave-convex part of the part to be formed can be referred to as concave-convex part shaping.
[0205] like Figure 7 and Figure 8 As shown, in S441, fine cutting can be performed according to the first fine cutting line 8; in S442, fine cutting can be performed according to the second fine cutting line 9.
[0206] After S443 and S444, the convex portion 204 of the dot wave plate 200 may be formed. In other embodiments, S443 and / or S444 may be removed.
[0207] In other embodiments, S4410 may be removed.
[0208] In S4411, the material point is the connection point between the blank and the overlap. S4411 can be simply referred to as flattening the material point. In other embodiments, S4411 can be removed.
[0209] In other embodiments, S4414 and S4415 may be removed.
[0210] In S44, S441, S442, S443, S444, S445, S447, S449, S4410, S4412, S4413, S4414 and S4415 are all operated by stamping.
[0211] Embodiment 5
[0212] In the case where the product is a plate heat exchanger plate, the product can be selected as a horizontal flow plate. Figure 18-Figure 20As shown, the plate surface of the flat flow plate 100 has concave and convex parts 103, and the concave and convex parts 103 extend along the length direction of the flat flow plate 100. The upper surface of the flat flow plate 100 has concave parts 101 and convex parts 102 distributed alternately, and the lower surface of the flat flow plate 100 has concave parts and convex parts distributed alternately.
[0213] Based on the structure of the horizontal flow plate 100 and the above-mentioned embodiment 3, this embodiment 5 provides another product processing method. Figure 5 , Figure 6 , Figure 7 , Fig.10 and Fig.12 As shown, the product processing method provided in this embodiment 5 includes:
[0214] S51: Processing of the molded parts before compression;
[0215] S52: compressing the to-be-molded piece for the first time, so that both the upper surface and the lower surface of the to-be-molded piece after the first compression have first concave portions and first convex portions distributed alternately;
[0216] S53: making the part to be formed empty;
[0217] S54: processing the molded part after the first compression;
[0218] S55: making the part to be formed empty;
[0219] S56: compressing the molded part for the second time, so that the upper surface and the lower surface of the molded part after the second compression have second concave portions and second convex portions distributed alternately;
[0220] S57: making the part to be formed empty;
[0221] S58: Processing the molded part after the second compression to mold the molded part into a product.
[0222] In the above fifth embodiment, S51 includes:
[0223] S511: Punching a positioning hole 3 on the overlap 4 of the stamping strip 1, the positioning hole 3 being used for positioning with a matching die;
[0224] S512: tearing a portion of the stamped strip 1 to divide the stamped strip 1 into a plurality of blank areas;
[0225] S513: Arrange a reinforcing rib 5 on the overlap 4;
[0226] S514: placing a blank in the blank area, and connecting the blank to the overlap 4;
[0227] S515: Make the blank empty;
[0228] S516: stretching the blank so that a portion of the blank is recessed from the upper surface of the blank toward the lower surface of the blank to form a concave-convex portion.
[0229] In S51, the stamped strip and the blank may both be referred to as parts to be formed.
[0230] In S511, the positioning hole 3 can be replaced by other positioning structures and is not limited to the positioning hole 3. S511 can be simply referred to as punching the positioning hole.
[0231] In S512, a portion of the punched strip material 1 is torn along the tearing line 2. S512 may be referred to as tearing. In this way, the thinning of the blank due to the stretching in S516 is avoided.
[0232] S513 can be referred to as reinforcing ribs. In other embodiments, S513 can be removed, that is, directly go from S512 to S514.
[0233] S514 can be referred to as unloading, and S515 can be referred to as empty step.
[0234] In other embodiments, the above S515 may be removed, that is, the process goes directly from S514 to S516.
[0235] In S516, since part of the blank is recessed from the upper surface of the blank toward the lower surface of the blank to form a concave-convex portion, the flatness of the blank may be lowered.
[0236] In S516, the stretched blank specifically includes the first stretched blank, the second stretched blank, the third stretched blank and the fourth stretched blank. Among them, the first stretched blank can be referred to as stretched one, the second stretched blank can be referred to as stretched two, the third stretched blank can be referred to as stretched three, and the fourth stretched blank can be referred to as stretched four. Figure 7 As shown, the first concavo-convex portion 6 is formed after the blank is stretched for the first time, stretched for the second time and stretched for the third time, and the second concavo-convex portion 7 is formed after the blank is stretched for the fourth time.
[0237] In actual situations, the number of times of stretching the blank may be other, for example, the number of times of stretching the blank may be one, two, three or more than five times.
[0238] In the above S51, S511, S513, S514, and S516 can all be operated by stamping.
[0239] In the above fifth embodiment, S52 can be referred to as compression one, S53 can be referred to as an empty step, S55 can be referred to as an empty step, S56 can be referred to as compression two, S57 can be referred to as an empty step, and S58 can be referred to as processing the part to be formed.
[0240] In other embodiments, at least one of S53, S55, and S57 may be removed.
[0241] In the above fifth embodiment, S54 includes:
[0242] S541: The first fine cutting of the shape of the part to be formed;
[0243] S542: The second fine cutting of the shape of the part to be formed.
[0244] Among them, S541 can be referred to as fine cutting shape 1, and S542 can be referred to as fine cutting shape 2. The above S541 and S542 are both operated by stamping. Figure 7 and Figure 8 As shown, in S541, fine cutting can be performed according to the first fine cutting line 8; in S542, fine cutting can be performed according to the second fine cutting line 9.
[0245] In the above fifth embodiment, S58 includes:
[0246] S581: preforming the part to be formed;
[0247] S582: making the part to be formed empty;
[0248] S583: Fine punching on the part to be formed;
[0249] S584: Setting a chamfer in the through hole obtained by fine punching;
[0250] S585: flatten the material point;
[0251] S586: shaping the curved surface of the part to be formed;
[0252] S587: shaping the concave and convex parts of the molded part;
[0253] S588: Drop product;
[0254] S589: Cutting waste.
[0255] S581 can be referred to as preforming, S582 can be referred to as blanking, S583 can be referred to as fine punching, S584 can be referred to as hole chamfering, S586 can be referred to as curved surface shaping, and S587 can be referred to as concave-convex part shaping.
[0256] In other embodiments, S582 may be removed.
[0257] In S585, the material point is the connection point between the blank and the overlap. S585 can be simply referred to as flattening the material point. In other embodiments, S585 can be removed.
[0258] In other embodiments, S588 and S589 may be removed.
[0259] In S58, S581, S583, S584, S586, S587, S588 and S589 are all operated by stamping.
[0260] like Figure 7 and Fig. 9 As shown, in S52, the molded part is compressed for the first time, so that the upper surface of the molded part has the first concave part 10 and the first convex part distributed alternately, and the lower surface of the molded part has the first concave part and the first convex part distributed alternately. The first concave part 10 on the upper surface of the molded part is opposite to the first concave part on the lower surface of the molded part, and the first convex part on the upper surface of the molded part is opposite to the first convex part on the lower surface of the molded part.
[0261] It can be understood that, in the upper surface of the part to be formed, the first convex portion is located between two adjacent first concave portions 10 ; and in the lower surface of the part to be formed, the first convex portion is located between two adjacent first concave portions.
[0262] like Fig.10 and Fig.11 As shown, in S56, the molded part is compressed for the second time, so that the upper surface of the molded part has the second concave part 11 and the second convex part distributed alternately, and the lower surface of the molded part has the second concave part and the second convex part distributed alternately. The second concave part 11 on the upper surface of the molded part is opposite to the second convex part on the lower surface of the molded part, and the second convex part on the upper surface of the molded part is opposite to the second concave part on the lower surface of the molded part.
[0263] It can be understood that, in the upper surface of the part to be formed, the second convex portion is located between two adjacent second concave portions 11 ; and in the lower surface of the part to be formed, the second convex portion is located between two adjacent second concave portions.
[0264] The product processing method provided in the embodiment of the present invention can process two products at the same time, and the two products are different. Taking the product as a plate as an example, the above product processing method can process a point wave plate and a parallel flow plate at the same time.
[0265] Of course, the above-mentioned product processing method may be selected to process more than three products at the same time, or the above-mentioned product processing method may only process one product, and this embodiment does not limit this.
[0266] Based on the product processing method provided in the above embodiment, an embodiment of the present invention further provides a product processing mold, which is used to execute the product processing method provided in the above embodiment.
[0267] Since the product processing method provided in the above embodiment has the above technical effect, and the above product processing mold is used to execute the product processing method provided in the above embodiment, the above product processing mold also has the corresponding technical effect, which will not be repeated herein.
[0268] like Fig.13 and Fig.14 As shown, the product processing mold mainly includes an upper mold assembly 310 and a lower mold assembly 320. The bottom surface of the upper mold assembly 310 has a first protrusion 330, and the top surface of the lower mold assembly 320 has a second protrusion 340. The first protrusion 330 of the upper mold assembly 310 acts on the upper surface of the stamping strip 1, and the second protrusion 340 of the lower mold assembly 320 acts on the lower surface of the stamping strip 1. During use, the upper mold assembly 310 and the lower mold assembly 320 are first separated, and the stamping strip 1 is placed on the top surface of the lower mold assembly 320, as shown in FIG. Fig.13 Then the upper mold assembly 310 is pressed against the lower mold assembly 320, so that the first protrusion 330 of the upper mold assembly 310 and the second protrusion 340 of the lower mold assembly 320 compress the stamping strip 1, as Fig.14 As shown, the upper and lower surfaces of the stamping strip 1 have concave and convex portions distributed alternately. It can be understood that the position on the stamping strip 1 opposite to the first protrusion 330 and the position opposite to the second protrusion 340 form a concave portion, and a convex portion may or may not be formed between two adjacent concave portions.
[0269] In order to facilitate the setting of the first protrusion 330 and the second protrusion 340, the upper mold assembly 310 can be optionally provided with an upper punching plate, the first protrusion 330 is provided on the upper punching plate, and the lower mold assembly 320 is provided with a lower punching plate, the second protrusion 340 is provided on the lower punching plate.
[0270] The number and distribution of the first protrusions 330 and the second protrusions 340 are selected according to actual conditions, and are not limited in this embodiment.
[0271] The first protrusion 330 and the second protrusion 340 may both be referred to as protrusions. In order to release the stress generated by stamping, the protrusion may be selected to be a tapered structure, and the protrusion tapers from the connection end to the free end. The connection end of the first protrusion 330 is the end where the first protrusion 330 is connected to the upper mold assembly 310, and the free end of the first protrusion 330 is the end of the first protrusion 330 away from the upper mold assembly 310. The connection end of the second protrusion 340 is the end where the second protrusion 340 is connected to the lower mold assembly 320, and the free end of the second protrusion 340 is the end where the second protrusion 340 is away from the lower mold assembly 320.
[0272] The protrusion may be in the shape of a truncated cone or a prism, which is not limited in this embodiment.
[0273] In actual situations, the protrusions may also be selected to have other structures, such as a cube or a rectangular parallelepiped, etc., which is not limited in this embodiment.
[0274] Fig.13 and Fig.14The product processing mold shown is suitable for the following product processing methods:
[0275] The part to be formed is compressed so that both the upper surface and the lower surface of the compressed part to be formed have marks.
[0276] In some embodiments, the upper mold assembly 310 is not provided with the first protrusion 330, and the top surface of the lower mold assembly 320 has the second protrusion 340. In this case, the product processing method applicable to the product processing mold is:
[0277] The parts to be formed are compressed so that the lower surfaces of the compressed parts to be formed have marks.
[0278] In some embodiments, the bottom surface of the upper mold assembly 310 is also selected to have the first protrusion 330, and the lower mold assembly 320 is not provided with the second protrusion 340. In this case, the product processing method applicable to the product processing mold is:
[0279] The parts to be formed are compressed so that the upper surfaces of the compressed parts to be formed have marks.
[0280] In order to improve production efficiency, the product processing mold can be selected as a progressive die. In this case, the product processing methods provided in the above embodiments 1, 2, 3, 4 and 5 can all be completed by a progressive die.
[0281] like Figure 15-17 As shown, the product processing die is a progressive die, which mainly includes: an upper die assembly 310 and a lower die assembly 320 , and the stamping strip 1 is located between the upper die assembly 310 and the lower die assembly 320 . Fig.15 The status shown is the working status of the product processing mold.
[0282] In the case of two compressions, the first compression is performed at the first compression position 350 of the progressive die, and the second compression is performed at the second compression position 360 of the progressive die. In the case of one compression, compression may be performed only at the first compression position 350 of the progressive die.
[0283] like Fig.15 and Fig.16 As shown, in the first compression position 350 of the progressive die, the first protrusion 330 of the upper die assembly 310 and the second protrusion 340 of the lower die assembly 320 are arranged opposite to each other, so that after the first compression, the concave portion of the upper surface of the stamped strip 1 and the concave portion of the lower surface of the stamped strip 1 are opposite to each other, and the convex portion of the upper surface of the stamped strip 1 and the convex portion of the lower surface of the stamped strip 1 are opposite to each other; as shown in FIG. Fig.15 and Fig.17As shown, in the second compression position 360 of the progressive die, the first protrusion 330 of the upper mold assembly 310 and the second protrusion 340 of the lower mold assembly 320 are staggered, that is, the positions of the first protrusion 330 and the two adjacent second protrusions 340 in the lower mold assembly 320 are relative, so that the concave portion of the upper surface obtained after the second compression is opposite to the convex portion of the lower surface obtained after the second compression, and the convex portion of the upper surface obtained after the second compression is opposite to the concave portion of the lower surface obtained after the second compression.
[0284] In actual situations, the relative positions of the first protrusion 330 and the second protrusion 340 in the compression position (the first compression position 350 and / or the second compression position 360) of the progressive film can be adjusted, and are not limited to Fig.16 and Fig.17 The relative positions shown.
[0285] Based on the product processing method provided in the above embodiment, an embodiment of the present invention further provides a product, which is a stamping part, and a mark is provided on the surface of the product, and the mark includes a concave portion, or the mark includes concave portions and convex portions distributed alternately.
[0286] When the mark includes a concave portion, there may be one or more than two concave portions. The shape and size of the concave portion may be selected according to actual conditions, and this embodiment does not limit this.
[0287] In the case where the imprint includes alternately distributed concave and convex parts, there may be one or more concave parts, and there may be one or more convex parts. In the case where there are more than two concave parts and more than two convex parts, there is one convex part between two adjacent concave parts, and there is one concave part between two adjacent convex parts. The shape and size of the concave parts, as well as the shape and size of the convex parts, are selected according to actual conditions, and this embodiment does not limit this.
[0288] In the above-mentioned product, since the mark includes a concave portion, or the mark includes alternately distributed concave portions and convex portions, the mark increases the surface area of the part to be formed, so that the mark can release the stress generated by stamping and other processing, thereby reducing the degree of distortion of the product, improving the flatness of the product, and improving the qualified rate of the product. The above-mentioned product can be welded with other parts to improve the welding yield of the product.
[0289] In the above product, the imprint is at least located on at least one surface of the product surface. The specific location of the imprint is selected according to actual conditions.
[0290] To facilitate the placement of the imprint, the imprint may be located on the upper and / or lower surface of the product.
[0291] It should be noted that the upper surface and the lower surface of the product are relatively distributed, and the upper surface and the lower surface of the product can be two surfaces in the height direction of the product, two surfaces in the length direction of the product, or two surfaces in other directions of the product.
[0292] In order to increase the distribution range of the mark, the upper surface and / or the lower surface is the surface with the largest area among the product surfaces.
[0293] In some embodiments, in order to maximize the range of the imprint, the imprint is located on the upper surface and the lower surface of the product. The shape of the imprint on the upper surface and the shape of the imprint on the lower surface may be the same or different, and the number of imprints on the upper surface and the number of imprints on the lower surface may be the same or different.
[0294] In the above embodiment, on one hand, the concave portion on the upper surface of the product and the concave portion on the lower surface of the product can be selected to be opposite. In this case, the upper surface of the product can also have a convex portion, and / or the lower surface of the product can also have a convex portion.
[0295] When both the upper and lower surfaces of the product have convex portions, or both the upper and lower surfaces of the product have concave portions, the concave portions on the upper surface of the product and the concave portions on the lower surface of the product are opposite to each other, and the convex portions on the upper surface of the product and the convex portions on the lower surface of the product are opposite to each other.
[0296] It should be noted that the concave portion on the upper surface of the product and the concave portion on the lower surface of the product are relative, which means that the projection of the concave portion on the upper surface of the product along the depth direction and the projection of the concave portion on the lower surface of the product along the depth direction completely overlap with each other, or the projection of the concave portion on the upper surface of the product along the depth direction and the projection of the concave portion on the lower surface of the product along the depth direction partially overlap with each other.
[0297] The convex portion of the upper surface of the product and the convex portion of the lower surface of the product are relative to each other, which means that the projection of the convex portion of the upper surface of the product along the height direction and the projection of the convex portion of the lower surface of the product along the height direction completely overlap with each other, or the projection of the convex portion of the upper surface of the product along the height direction and the projection of the convex portion of the lower surface of the product along the height direction partially overlap with each other.
[0298] The depth direction of the concave portion is perpendicular to the upper surface and the lower surface of the product, the height direction of the convex portion is perpendicular to the upper surface and the lower surface of the product, and the depth direction of the concave portion and the height direction of the convex portion are consistent.
[0299] On the other hand, the recessed portion on the upper surface of the product and the recessed portion on the lower surface of the product may be staggered. In this case, the upper surface of the product may also have a convex portion, and / or the lower surface of the product may also have a convex portion.
[0300] In the case where both the upper and lower surfaces of the product have convex portions, or both the upper and lower surfaces of the product have concave portions, the concave portions on the upper surface of the product and the concave portions on the lower surface of the product are misaligned, and the convex portions on the upper surface of the product and the convex portions on the lower surface of the product are misaligned, that is, the concave portions on the upper surface of the product and the convex portions on the lower surface of the product are opposite to each other, and the convex portions on the upper surface of the product and the concave portions on the lower surface of the product are opposite to each other.
[0301] It should be noted that the misalignment of the concave portion on the upper surface of the product and the concave portion on the lower surface of the product means that there is no overlapping portion between the projection of the concave portion on the upper surface of the product and the projection of the concave portion on the lower surface of the product along the depth direction.
[0302] The misalignment of the convex portion on the upper surface of the product and the convex portion on the lower surface of the product means that there is no overlapping portion between the projection of the convex portion on the upper surface of the product along its height direction and the projection of the convex portion on the lower surface of the product along its height direction.
[0303] On the other hand, a part of the concave portion on the upper surface of the product and a part of the concave portion on the lower surface of the product may be opposite, and another part of the concave portion on the upper surface of the product and another part of the concave portion on the lower surface of the product may be offset. In this case, the upper surface of the product may also have a convex portion, and / or the lower surface of the product may also have a convex portion.
[0304] In the case where both the upper and lower surfaces of the product have convexities, or both the upper and lower surfaces of the product have concaveities, it can be selected that a portion of the concave portions on the upper surface of the product is opposite to a portion of the concave portions on the lower surface of the product, another portion of the concave portions on the upper surface of the product is staggered with another portion of the concave portions on the lower surface of the product, a portion of the convex portions on the upper surface of the product is opposite to a portion of the convex portions on the lower surface of the product, and another portion of the convex portions on the upper surface of the product is staggered with another portion of the convex portions on the lower surface of the product.
[0305] In the above products, the imprint can be one or more than two, which can be selected according to actual conditions. In some embodiments, the imprint is at least two, and the shapes of at least two imprints are different.
[0306] Of course, when any two marks have the same shape, at least two marks may be selected to have different sizes. In this case, there are also at least two marks.
[0307] The types of the above products are selected according to actual conditions. In some embodiments, the product is a plate of a plate heat exchanger.
[0308] The plates of the plate heat exchanger can be horizontal flow plates. Figure 18-Figure 20 As shown, the plate surface of the flat flow plate 100 has concave and convex parts 103, and the concave and convex parts 103 extend along the length direction of the flat flow plate 100. The upper surface of the flat flow plate 100 has concave parts 101 and convex parts 102 distributed alternately, and the lower surface of the flat flow plate 100 has concave parts and convex parts distributed alternately.
[0309] The plates of the plate heat exchanger can be point wave plates. Figure 21-23 As shown, the surface of the dot wave plate 200 has a concave-convex portion 203, and the concave-convex portion 203 extends along the length direction of the dot wave plate 200. The upper surface of the dot wave plate 200 has concave portions 201 and convex portions 202 that are distributed alternately. The upper surface of the dot wave plate 200 also has a convex portion 204. The lower surface of the dot wave plate 200 has concave portions and convex portions that are distributed alternately. The convex portions 204 are distributed in a set manner. It should be noted that the distribution of the convex portions 204 is not limited to Fig.21 The distribution shown.
[0310] In actual situations, the plates of the plate heat exchanger may also be selected to have other structures, and this embodiment does not limit the specific structure of the plates of the plate heat exchanger.
[0311] The product provided in the above embodiment may also be other components, such as a cover plate, etc. This embodiment does not limit the specific type of the product.
[0312] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A product processing method, characterized in that: include: The part to be formed is compressed so that the surface of the compressed part to be formed has an imprint, wherein the imprint includes a concave portion, or the imprint includes concave portions and convex portions distributed alternately.
2. The product processing method according to claim 1, characterized in that: Compressing the to-be-molded article so that the surface of the compressed to-be-molded article has an imprint, specifically comprising: Compressing the upper surface of the to-be-formed part so that the compressed upper surface of the to-be-formed part has an imprint; And / or, compressing the lower surface of the to-be-formed piece so that the compressed lower surface of the to-be-formed piece has an imprint.
3. The product processing method according to claim 2, characterized in that: The upper surface of the to-be-formed part and the lower surface of the to-be-formed part are compressed simultaneously.
4. The product processing method according to claim 1, characterized in that: Compressing the to-be-molded article so that the surface of the compressed to-be-molded article has an imprint, specifically comprising: Compressing the to-be-molded piece so that both the upper surface and the lower surface of the compressed to-be-molded piece have concave portions, and the concave portion on the upper surface of the to-be-molded piece and the concave portion on the lower surface of the to-be-molded piece are opposite to each other; Alternatively, compressing the to-be-formed part so that both the upper surface and the lower surface of the compressed to-be-formed part have concave portions, and the concave portions on the upper surface of the to-be-formed part and the concave portions on the lower surface of the to-be-formed part are misaligned; Alternatively, the part to be formed is compressed so that both the upper surface and the lower surface of the compressed part to be formed have recesses, and a portion of the recesses on the upper surface of the part to be formed and a portion of the recesses on the lower surface of the part to be formed are opposite to each other, and another portion of the recesses on the upper surface of the part to be formed and another portion of the recesses on the lower surface of the part to be formed are offset.
5. The product processing method according to claim 1, characterized in that: Compressing the to-be-formed part specifically includes: compressing the to-be-formed part only once.
6. The product processing method according to claim 1, characterized in that: Compressing the to-be-formed part specifically includes: compressing the to-be-formed part at least twice.
7. The product processing method according to claim 6, characterized in that: Compressing the to-be-molded piece at least twice, specifically comprising: compressing the to-be-molded piece last time, and then compressing the to-be-molded piece next time; The last time of compressing the to-be-molded piece is specifically: the last time of compressing the to-be-molded piece is such that both the upper surface and the lower surface of the compressed to-be-molded piece have concave portions, and the concave portion on the upper surface of the to-be-molded piece is opposite to the concave portion on the lower surface of the to-be-molded piece; The next compression of the part to be formed is specifically: the next compression of the part to be formed is such that both the upper surface and the lower surface of the compressed part to be formed have concave portions, and the concave portions on the upper surface of the part to be formed and the concave portions on the lower surface of the part to be formed are misaligned.
8. The product processing method according to claim 6, characterized in that: Compressing the to-be-formed part at least twice specifically comprises: The part to be formed is compressed last time and then compressed next time, so that the number of the marks obtained by the last compression is equal to the number of the marks obtained by the next compression, or the number of the marks obtained by the last compression is greater than the number of the marks obtained by the next compression.
9. The product processing method according to claim 6, characterized in that: Compressing the to-be-formed part at least twice specifically comprises: The part to be formed is compressed last time and then compressed next time, so that the shape of the mark obtained by the last compression is the same as that of the mark obtained by the next compression, or the shape of the mark obtained by the last compression is different from that of the mark obtained by the next compression.
10. The product processing method according to claim 6, characterized in that: Between the two compressions of the to-be-formed part, the to-be-formed part is further processed; wherein processing the to-be-formed part includes processing the to-be-formed part by stamping.
11. The product processing method according to claim 1, characterized in that: Before compressing the part to be formed, the method further includes: processing the part to be formed before compression; wherein processing the part to be formed before compression specifically includes processing the part to be formed before compression by stamping; And / or, after compressing the part to be formed, the method further includes: processing the compressed part to be formed; wherein processing the compressed part to be formed specifically includes: processing the compressed part to be formed by stamping.
12. The product processing method according to any one of claims 1 to 11, characterized in that: The product processing method is a method for processing plates of a plate heat exchanger.
13. The product processing method according to claim 12, characterized in that: The plate is a point wave plate or a horizontal flow plate; or, the product processing method processes at least two of the plates at the same time, at least one of the plates is a point wave plate, and at least one of the plates is a horizontal flow plate.
14. A product processing mold, characterized in that: The product processing mold is used to execute the product processing method according to any one of claims 1 to 13.
15. The product processing mold according to claim 14, characterized in that: The product processing die is a progressive die.
16. A product, characterized in that The product is a stamping part, and a mark is arranged on the surface of the product, wherein the mark includes a concave portion, or the mark includes concave portions and convex portions distributed alternately.
17. The product according to claim 16, characterized in that The imprint is located on the upper surface and / or the lower surface of the product.
18. The product according to claim 16, characterized in that The imprint is located on the upper surface and the lower surface of the product; Wherein, the concave portion on the upper surface of the product is opposite to the concave portion on the lower surface of the product; Alternatively, the concave portion on the upper surface of the product and the concave portion on the lower surface of the product are misaligned; Alternatively, a portion of the recessed portion on the upper surface of the product is opposite to a portion of the recessed portion on the lower surface of the product, and another portion of the recessed portion on the upper surface of the product is offset from another portion of the recessed portion on the lower surface of the product.
19. The product according to claim 16, characterized in that There are at least two types of the marks, and at least two of the marks have different shapes.
20. The product according to any one of claims 16 to 19, characterized in that The product is a plate for a plate heat exchanger.
