One-time forming construction method of building facade ultra-wide concrete decoration line

By setting up internal and external operating frames, installing steel bars and formwork, and using foam blocks to fill the inner form, the problem of difficult formwork removal in ultra-wide concrete decorative lines is solved, and an efficient and safe construction process is achieved, reducing project costs and construction Difficulty.

CN119243986AInactive Publication Date: 2025-01-03SHANGHAI BAOYE GRP CORP
View PDF 7 Cites 0 Cited by

Patent Information

Application Number
CN202411544689.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-01-03
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

It is difficult for the prior art to effectively construct ultra-wide and large-size special-shaped concrete decorative lines, especially the internal cavity structure, which makes it difficult to remove the formwork, causing engineering waste and high construction difficulties.

Method used

The first-molding construction method is adopted, including setting up internal and external operating frames, installing bottom mold pads and steel bars, installing filling inner molds and side steel bars, installing side molds and top steel bars, and pouring fine stone concrete, and filling inner molds with foam blocks and Metal sheet protection ensures construction accuracy and safety.

Benefits of technology

It improves the operability and efficiency of construction, reduces project waste, ensures the continuity and cost control of concrete lines, and reduces construction difficulty and labor costs.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119243986A_ABST
    Figure CN119243986A_ABST
Patent Text Reader

Abstract

The invention relates to the field of building decoration, in particular to a building facade made of concrete, and particularly relates to a one-time forming construction method for an ultra-wide concrete decorative line of the building facade. The method at least comprises the steps of manufacturing a filling inner mold, erecting an outer mold, performing one-time pouring and disassembling the outer mold. When the method is used for constructing a concrete decoration line of a building external facade, a mode of prefabricating foam blocks and supporting a slightly-bent wood pattern is adopted, the outer side is supported by a slightly-bent template, a batten and a slightly-bent steel pipe, an opposite-pull screw rod is adopted for fixing, a hollow position is filled with the foam blocks, the foam blocks are fixed by metal clamping pieces, and a plastic film is covered to isolate concrete; the curved line is supported by a micro-bent steel pipe and a template, and is poured by fine aggregate concrete, so that the pouring effect is ensured, the construction efficiency is improved, a complete set of process is easy to form, the scheme is mature, the operation is simple and convenient, and the construction progress is ensured.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the field of building decoration, in particular to a building facade made of concrete, and specifically to a one-time forming construction method for ultra-wide concrete decorative lines on the building facade. Background Art

[0002] like Figure 1 When concrete is used as the line material for the facade of a high-rise building, it is necessary to ensure that the shape and style of the lines after construction meet the design and visual requirements; at the same time, it must be operable during the construction operation. If it is not operable, on the one hand, workers will not be able to carry out construction or the construction will be difficult, and on the other hand, the construction quality will not meet the requirements, and structural size deviations and concrete quality problems are likely to occur; affecting the overall beauty of the decorative lines and the overall durability of the project.

[0003] At present, the shaping of concrete lines is generally achieved by on-site formwork. However, in fact, for "special-shaped" concrete decorative lines of unconventional sizes such as extra-wide and extra-large, on-site formwork construction is generally more difficult. For example, due to the influence of force, these lines are designed as internal cavities, which makes it impossible to remove the internal formwork, resulting in a certain amount of engineering waste. Summary of the invention

[0004] The purpose of the present invention is to overcome the above-mentioned defects and to provide a one-time forming construction method for ultra-wide concrete decorative lines on building facades.

[0005] In order to achieve the above object, the present invention is achieved in the following ways: A one-time forming construction method for ultra-wide concrete decorative lines on building facades at least comprises the steps of making and filling inner molds, supporting outer molds, pouring at one time and removing the outer molds.

[0006] The one-time forming construction method of the ultra-wide concrete decorative lines on the building facade specifically includes: Step 1: Set up the internal and external operating frames: According to the position and size of the concrete decorative lines, design the position and parameter scheme of the internal and external frames, and strictly locate and lay out the lines and set up the frames according to the requirements of the scheme to control the setting accuracy; Step 2, installing the bottom formwork pad and steel bar binding of the concrete decorative line: installing the bottom formwork of the concrete decorative line according to the positioning data of step 1, setting the bottom pad between the bottom formwork and the inner and outer operating frames, and binding and fixing the bottom steel bars of the concrete decorative line in the bottom formwork; Step 3, install the filling inner mold and tie the side reinforcement: set up the side reinforcement of the concrete decorative line, place the filling inner mold between the bottom reinforcement and the side reinforcement according to the positioning data of step 1, and tie the filling inner mold to the bottom reinforcement and the side reinforcement with iron wire; Step 4: Install the side formwork and top reinforcement: Install the top reinforcement of the concrete decorative lines, and use tension bolts to fix the side formwork on both sides; Step 5: Carry out the pouring of fine stone concrete to ensure accurate and full pouring construction effect of each part; complete the pouring construction of concrete decorative lines; Step 6: Remove the outer mold and maintain it.

[0007] Furthermore, in the one-time forming construction method for constructing ultra-wide concrete decorative lines on the facade, the filling inner mold refers to a foam block whose outer surface is wrapped by a plastic film. The length and width of the filling inner mold are determined according to the designed cavity size of the concrete decorative lines; and the filling inner mold is not taken out after the concrete is poured.

[0008] Furthermore, in step 4, when setting the tension bolts, a metal sheet is set at the position where the filling inner mold is passed by the tension bolts, and the metal sheet is used to prevent the filling inner mold from being damaged by the tension bolts to form a gap.

[0009] Furthermore, in step 4, when the outer surface of the concrete decorative line has a slope or a curved surface, the template and the support are slightly bent according to the curved surface to meet the modeling requirements of the outer surface of the concrete decorative line.

[0010] The one-time forming construction method of ultra-wide concrete decorative lines on building facades proposed in the present invention requires common equipment and convenient materials, is easy to construct on site, and is easy for operators to use, which is beneficial to improving work efficiency and saving labor costs for project construction.

[0011] Furthermore, this method fundamentally solves the problem of difficult formwork and casting of hollow concrete structures of building decorative lines, ensures the continuity of concrete line construction, and can adjust foam block parameters according to required sizes, saving materials and labor, and promoting project cost control and progress control; this method only requires internal fixation of foam blocks, and does not require separate setting of formwork wooden blocks and other measures, which improves the operability in concrete line construction and ensures the safety and convenience of personnel in pouring construction. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 Schematic diagram of concrete decorative lines for architectural purposes.

[0013] Figure 2 Construction diagram for this method Figure 1 .

[0014] Figure 3 Construction diagram for this method Figure 2 .

[0015] Figure 4 Construction diagram for this method Figure 3 .

[0016] Figure 5 Construction diagram for this method Figure 4 .

[0017] Figure 6 Construction diagram for this method Figure 5 . DETAILED DESCRIPTION

[0018] The technical solutions of the embodiments of the present application will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field without creative work based on the embodiments in the embodiments of the present application are within the scope of protection requested by the present application.

[0019] like Figure 2 to Figure 6 , a one-time forming construction method for ultra-wide concrete decorative lines on building facades, comprising: Step 1: Set up the internal and external operating frames: According to the position and size of the concrete decorative lines, design the position and parameter scheme of the internal and external frames, and strictly locate and lay out the lines and set up the frames according to the requirements of the scheme to control the setting accuracy; Step 2, installing the bottom formwork pad and steel bar binding of the concrete decorative line: installing the bottom formwork of the concrete decorative line according to the positioning data of step 1, setting the bottom pad between the bottom formwork and the inner and outer operating frames, and binding and fixing the bottom steel bars of the concrete decorative line in the bottom formwork; Step 3, install the filling inner mold and tie the side reinforcement: set up the side reinforcement of the concrete decorative line, place the filling inner mold between the bottom reinforcement and the side reinforcement according to the positioning data of step 1, and tie the filling inner mold to the bottom reinforcement and the side reinforcement with iron wire; Step 4, install the side formwork and top reinforcement: install and fix the top reinforcement of the concrete decorative line, and use tension bolts to install and fix the side formwork on both sides; wherein, when setting the tension bolts, set metal sheets at the positions where the tension bolts pass through the filling inner form; further, when the outer surface of the concrete decorative line has a slope or a curved curvature, slightly bend the formwork and the support according to the curved curvature to meet the modeling requirements of the outer surface of the concrete decorative line.

[0020] Step 5: Carry out the pouring of fine stone concrete to ensure accurate and full pouring construction effect of each part; complete the pouring construction of concrete decorative lines; Step 6: Remove the outer mold and maintain it.

[0021] In the one-time forming construction method for constructing ultra-wide concrete decorative lines on the facade, the filling inner mold refers to a foam block whose outer surface is wrapped with a plastic film. The length and width of the filling inner mold are determined according to the designed cavity size of the concrete decorative lines; and the filling inner mold is not taken out after the concrete is poured.

[0022] In this embodiment, when constructing the concrete decorative lines of the building facade, prefabricated foam blocks + slightly curved wooden formwork support are adopted, the outside is supported by slightly curved formwork, wooden squares and slightly curved steel pipes, fixed by tension screws, and the hollow position is filled with foam blocks. The foam blocks are fixed by metal clips and covered with plastic film to isolate the concrete. The curved lines are supported by slightly curved steel pipes and formworks, and fine stone concrete is poured. While ensuring the pouring effect, the construction efficiency is improved, and a complete set of processes is easy to form. The solution is mature, easy to operate, and the construction progress is guaranteed.

[0023] The above are only embodiments provided for the present application and are not intended to limit the present application. Although the present application is described in detail with reference to the embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. However, any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present application should be included in the protection scope of the present application.

Claims

1. A one-time forming construction method for ultra-wide concrete decorative lines on building facades, characterized by: The method at least includes the steps of making and filling the inner mold, supporting the outer mold, pouring in one go, and removing the outer mold.

2. The one-step forming construction method for ultra-wide concrete decorative lines on building facades according to claim 1 is characterized by: The method comprises: Step 1: Set up the internal and external operating frames: According to the position and size of the concrete decorative lines, design the position and parameter scheme of the internal and external frames, and strictly locate and lay out the lines and set up the frames according to the requirements of the scheme to control the setting accuracy; Step 2, installing the bottom formwork pad and steel bar binding of the concrete decorative line: installing the bottom formwork of the concrete decorative line according to the positioning data of step 1, setting the bottom pad between the bottom formwork and the inner and outer operating frames, and binding and fixing the bottom steel bars of the concrete decorative line in the bottom formwork; Step 3, install the filling inner mold and tie the side reinforcement: set up the side reinforcement of the concrete decorative line, place the filling inner mold between the bottom reinforcement and the side reinforcement according to the positioning data of step 1, and tie the filling inner mold to the bottom reinforcement and the side reinforcement with iron wire; Step 4: Install the side formwork and top reinforcement: Install the top reinforcement of the concrete decorative lines, and use tension bolts to fix the side formwork on both sides; Step 5: Carry out the pouring of fine stone concrete to ensure accurate and full pouring construction effect of each part; complete the pouring construction of concrete decorative lines; Step 6: Remove the outer mold and maintain it.

3. The one-step forming construction method for building super-wide concrete decorative lines on exterior facades according to claim 1 or 2, characterized in that: The filling inner mold refers to a foam block whose outer surface is wrapped by a plastic film. The length and width of the filling inner mold are determined according to the design cavity size of the concrete decorative line; the filling inner mold is not taken out after the concrete is poured.

4. The one-step forming construction method for building ultra-wide concrete decorative lines on exterior facades according to claim 2 is characterized by: In step 4, when setting the tension bolts, a metal sheet is set at the position where the filling inner mold is passed by the tension bolts, and the metal sheet is used to prevent the filling inner mold from being damaged by the tension bolts to form a gap.

5. The one-step forming construction method for building super-wide concrete decorative lines on exterior facades according to claim 2 is characterized by: In step 4, when the outer surface of the concrete decorative line has a slope or a curved surface, the template and the support are slightly bent according to the curved surface to meet the modeling requirements of the outer surface of the concrete decorative line.

Citation Information

Patent Citations

  • Hollow shear wall structure for cross diagonal reinforcing bar and construction method thereof

    CN102979220A

  • Concrete one-step forming process of building appearance moulding and main structure

    CN103470038A

  • Building facade sealing method

    CN114809612A

  • Overall construction method for over-limit beam, lower hanging plate and canopy

    CN117071901A

  • Dismounting-free inner mold for cast-in-situ large-span floors

    CN201695680U