Dust-free gem cutting device
By designing a dust-free gem cutting device, the problems of unstable clamping, inability to adjust the cutting angle and serious dust pollution in existing equipment are solved, and efficient, stable cutting and low-pollution processing of gems are achieved.
Patent Information
- Application Number
- CN202510069248.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-16
- Publication Date
- 2025-03-04
AI Technical Summary
During the cutting process, existing gem cutting equipment has problems such as unstable clamping, inability to adjust the cutting angle, and serious dust pollution, which affects the quality of gems.
A dust-free gem cutting device is designed, adopting an adjustable clamping device and a multi-function cutting base, combining the vacuum structure and cooling components to achieve stable clamping of gems, multi-angle cutting and dust filtration.
Improves the clamping stability and cutting quality of gemstones, realizes the ability to process multiple sections of gemstones, and reduces dust pollution and thermal impact through vacuuming and cooling systems.
Smart Images

Figure CN119550496A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of cutting equipment, in particular to a dust-free gemstone cutting device. Background Art
[0002] Wire cutting is to rub hard and brittle materials such as semiconductors by high-speed diamond wire sawing, so as to achieve the purpose of cutting. The single-wire cutting equipment used for sapphire processing in the prior art usually cannot change the position of the sapphire blank during the cutting process. The existing patent announcement number CN114800897B discloses a single-wire cutting device for sapphire blank processing, which clamps the sapphire blank on the rotating component, cuts the sapphire blank using the wire cutting component, and adjusts the position of the sapphire blank using the shifting component, the lifting component and the rotating component, so that sapphire cut materials of different shapes can be obtained according to the needs.
[0003] However, the above equipment has high requirements on the shape of gemstones when cutting gemstones, otherwise it is not conducive to clamping. In addition, this cutting method cannot adjust the cutting angle, which is not conducive to processing multiple facets of gemstones. In addition, dust pollution and high heat generated during the cutting process will also affect the quality of the gemstones.
[0004] Based on this, a dust-free gemstone cutting device is now provided, which can eliminate the disadvantages of the existing devices. Summary of the invention
[0005] The purpose of the present invention is to provide a dust-free gemstone cutting device to solve the problem of inconvenient processing in the prior art.
[0006] To achieve the above object, the present invention provides the following technical solutions:
[0007] A dust-free gem cutting device comprises a base, a cutting base is provided above the base, a wire cutting component for cutting a gem M is provided on the cutting base, the cutting base is connected to a displacement pushing component for driving its cutting feed, a clamping component for clamping the gem M is provided above the base, the clamping component comprises two clamping vertical plates provided on the surface of the base, the two clamping vertical plates are connected to a clamping driving component for driving their relative movement, a gripping component for clamping both sides of the gem M is provided on the clamping vertical plates, and the position locking of the gem M is completed by adjusting the opening angle of the gripping component.
[0008] On the basis of the above technical solution, the present invention also provides the following optional technical solution:
[0009] In an optional scheme: the gripping component includes a clamping mounting rod rotatably arranged on a clamping vertical plate, the clamping end of the clamping mounting rod is provided with a plurality of rotating notches, a clamping strip is rotatably provided at each rotating notch position, a plurality of floating slide columns are slidably provided on the clamping strip, a tail plate is provided at the tail end of the floating slide column, the tail plate and the clamping strip are connected by a floating spring, an adjusting screw sleeve is threadedly provided on the clamping mounting rod, an adjusting ring is rotatably provided at the end of the adjusting screw sleeve, a plurality of articulated seats are distributed in an array on the adjusting ring, the articulated seat is rotatably connected to a transmission connecting rod, and the other end of the transmission connecting rod is rotatably connected to the back of the clamping strip, by rotating the adjusting screw sleeve, the adjusting ring will slide along the surface of the clamping mounting rod under the action of the thread, and the clamping mounting rod is connected to a steering mechanism for driving it to rotate.
[0010] In an optional solution: the gripping component also includes a dust suction structure for dust suction, the dust suction structure includes a dust suction port arranged at the end of the clamping mounting rod, the other port of the clamping mounting rod is rotatably connected to the end of the dust suction pipe, the dust suction pipe is connected and fixed to the base through a positioning vertical rod, the other end of the dust suction pipe is connected to the air inlet of the purification box, the air suction port of the purification box is provided with an air inlet pipe, the air inlet pipe is provided with an exhaust fan for exhausting air, and a first heat dissipation filter plate and a second heat dissipation filter plate are provided inside the purification box on both sides of the axis of the two dust suction pipes.
[0011] In an optional scheme: a cooling component is provided on the cutting base, and the cooling component includes a fixed tube fixed on the surface of the cutting base, a nozzle for spraying liquid toward the cutting position is provided at the end of the fixed tube, the water inlet end of the fixed tube is connected with the water supply pipe, the lower end of the water supply pipe is connected with the cooling pump, and a water receiving pool for receiving water is provided at the upper end of the base, a filter baffle is provided at a position of the water receiving pool close to the purification box, the drainage end of the water receiving pool is connected with the purification box through an upper connecting pipe, the upper connecting pipe passes through the first heat dissipation filter plate, and a guide plate is provided in the purification box between the first heat dissipation filter plate and the second heat dissipation filter plate, and the guide plate is inclined toward the second heat dissipation filter plate, and a lower connecting pipe connected to the water inlet end of the cooling pump is provided at the bottom of the purification box.
[0012] In an optional scheme: the steering mechanism includes a steering worm wheel arranged at the end of a clamping mounting rod, the lower side of the steering worm wheel is meshed with a steering worm, the end of the steering worm is connected to the output end of the steering motor, the tail of the steering motor is connected and fixed to the steering bracket of the clamping vertical plate surface, and the end of the steering worm is rotatably connected to a fixed block of the clamping vertical plate surface.
[0013] In an optional scheme: the clamping drive component includes a clamping groove arranged on the surface of the base, the clamping groove and the clamping slider are slidably arranged, the lower end of the clamping slider is provided with a transmission screw hole, and a clamping screw is matched with the two transmission screw holes, one end of the clamping screw is rotatably connected to the fixed block at the bottom of the base, and the other end of the clamping screw is fixedly connected to the output end of the clamping motor, and the clamping motor is fixedly arranged at the lower end of the base.
[0014] In an optional scheme: the displacement pushing component includes a first adjusting slide slidably arranged on the upper end of the base, the first adjusting slide is connected to a first pushing member for driving its horizontal movement, a mounting bracket is fixedly provided on the upper end of the first adjusting slide, a flip seat is provided at the end of the mounting bracket, the flip seat is connected to a flip member for driving its rotation, a second adjusting slide is slidably arranged on the surface of the flip seat, a connecting cross bar connected to the cutting base is provided on the surface of the second adjusting slide, and the second adjusting slide is connected to a second pushing member for driving it to slide along the flip seat.
[0015] In an optional scheme: the second pushing member includes a second adjusting screw threadedly connected to the second adjusting slide seat, the end of the second adjusting screw is rotatably connected to the fixed block on the surface of the flip seat, the upper end of the second adjusting screw is fixedly connected to the output end of the second adjusting motor, and the lower end of the second adjusting screw is rotatably connected to the fixed block on the surface of the flip seat.
[0016] In an optional scheme: the flip part includes a flip shaft arranged at the center position of the flip seat, the flip shaft is rotatably connected to the mounting bracket, a flip worm gear is fixedly provided at the end of the flip shaft, the lower side of the flip worm gear is meshed with the flip worm, one end of the flip worm is rotatably connected to the mounting bracket, the other end of the flip worm is connected to the output end of the flip motor, and the flip worm is mounted on the mounting bracket.
[0017] In an optional solution: the first pushing member includes a first adjusting screw threadedly connected to the first adjusting slide seat, the end of the first adjusting screw is fixed to a fixed block at the upper end of the base, the other end of the first adjusting screw is fixedly connected to the output end of the first adjusting motor, and the first adjusting motor is fixedly set on the base.
[0018] In an optional solution: the wire cutting component includes two suspension rods fixedly arranged at the lower end of the cutting base, each suspension rod is provided with a transmission wheel for rotation, the cutting base is provided with a transmission wheel and a movable wheel for rotation, a cutting wire is wound between the three transmission wheels and the movable wheel, one of the transmission wheels is connected to a driving motor for driving its rotation, and the cutting base is provided with a tensioning adjustment part for adjusting the position of the movable wheel.
[0019] In an optional scheme: the tensioning adjustment part includes a tensioning groove opened on the cutting base, a tensioning slider is slidably provided in the tensioning groove, a rotating shaft that rotates with the movable wheel is provided at the end of the tensioning slider, a tensioning mounting block is fixedly provided on the cutting base, a tensioning screw is rotatably provided on the tensioning mounting block, the tensioning screw and the tensioning slider are threadedly connected, and a tensioning adjustment disk is provided at the end of the tensioning mounting block.
[0020] Compared with the prior art, the present invention has the following beneficial effects:
[0021] 1. The present invention is designed according to existing needs and can be adjusted according to the size of the gemstone so that the opening angle of the clamping surface is more consistent with the gemstone, which helps to increase the clamping range. At the same time, the gemstone can be cut, and the cutting path can be a straight line or a curve, which ensures the processing quality. The cutting position can also be cooled, and dust pollution can be reduced by cooperating with dust suction. The dust filter position is cleaned with coolant to avoid blockage problems.
[0022] 2. The present invention can adjust the tension of the cutting line, making the cutting line easy to disassemble and assemble, thereby facilitating later maintenance.
[0023] 3. The present invention utilizes the worm gear to flip, thereby fine-tuning the position of the gemstone after clamping and positioning, without the need for re-positioning the tooling, which helps to improve processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a structural schematic diagram of one side of the present invention.
[0025] Figure 2 It is a structural schematic diagram of another side of the present invention.
[0026] Figure 3 It is a schematic diagram of the lower structure of the present invention.
[0027] Figure 4 For the present invention Figure 1 Schematic diagram of the structure of A.
[0028] Figure 5 For the present invention Figure 2 Schematic diagram of the structure of B.
[0029] Figure 6 For the present invention Figure 2 Schematic diagram of the structure of C.
[0030] Figure 7 It is a structural schematic diagram of one side of the purification box of the present invention.
[0031] Figure 8 It is a schematic structural diagram of the other side of the purification box of the present invention.
[0032] Reference numerals: base 100, first adjusting screw 101, first adjusting slide 102, mounting bracket 103, first adjusting motor 104, flip motor 105, flip worm 106, flip worm wheel 107;
[0033] Turning seat 200, second adjusting slide 201, second adjusting motor 202, connecting cross bar 203, transmission wheel 204, cutting wire 205, nozzle 206, movable wheel 207, purification box 208, upper connecting pipe 209, filter baffle 210, water receiving pool 211, lower connecting pipe 212, cooling pump 213, water supply pipe 214, second adjusting screw 215, cutting base 216, tensioning slider 217, tensioning slide 218, tensioning screw 219, tensioning mounting block 220, tensioning adjusting disk 221;
[0034] A first heat dissipation filter plate 222, a second heat dissipation filter plate 223, an air intake pipe 224, an exhaust fan 225, and a guide plate 226;
[0035] Clamping vertical plate 300, dust suction pipe 301, positioning vertical rod 302, dust suction port 303, clamping strip 304, floating sliding column 305, tail plate 306, floating spring 307, rotating notch 308, transmission connecting rod 309, hinge seat 310, adjusting screw sleeve 311, clamping mounting rod 312, adjusting ring 313, steering worm wheel 314, steering worm 315, steering motor 316, steering bracket 317;
[0036] Clamping motor 400, clamping slider 401, clamping screw 402, clamping slide 403;
[0037] Gem M. DETAILED DESCRIPTION
[0038] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0039] like Figure 1-Figure 8As shown, the embodiment of the present invention provides a dust-free gem cutting device, including a base 100, a cutting base 216 is provided above the base 100, a wire cutting component for cutting the gem M is provided on the cutting base 216, the cutting base 216 is connected to a displacement pushing component for driving its cutting feed, a clamping component for clamping the gem M is provided above the base 100, the clamping component includes two clamping vertical plates 300 provided on the surface of the base 100, the two clamping vertical plates 300 are connected to a clamping driving component for driving their relative movement, a gripping component for clamping the two sides of the gem M is provided on the clamping vertical plates 300, and the position of the gem M is locked by adjusting the opening angle of the gripping component;
[0040] The gripper component includes a clamping mounting rod 312 rotatably arranged on the clamping vertical plate 300, the clamping end of the clamping mounting rod 312 is provided with a plurality of rotation notches 308, a clamping bar 304 is rotatably arranged at each rotation notch 308 position, a plurality of floating slide columns 305 are slidably arranged on the clamping bar 304, a tail plate 306 is arranged at the tail end of the floating slide column 305, the tail plate 306 is connected to the clamping bar 304 by a floating spring 307, an adjusting screw sleeve 311 is threadedly arranged on the clamping mounting rod 312, an adjusting ring 313 is rotatably arranged at the end of the adjusting screw sleeve 311, a plurality of articulated seats 310 are distributed in an array on the adjusting ring 313, and the articulated seats 310 are connected to the transmission The connecting rod 309 is rotatably connected, and the other end of the transmission connecting rod 309 is rotatably connected to the back of the clamping bar 304. By rotating the adjusting screw sleeve 311, the adjusting ring 313 will slide along the surface of the clamping installation rod 312 under the action of the thread, and the clamping bar 304 is pulled to rotate by the transmission connecting rod 309, so that the opening angle formed by multiple clamping bars 304 will change, so as to match jewelry of different sizes, thereby improving the clamping range. In addition, each clamping point can float, thereby forming a clamping surface that better matches the gem M at the gripper position, further improving the clamping effect. The clamping installation rod 312 is connected to a steering mechanism for driving its rotation, and the steering mechanism can drive the clamping installation rod 312 to rotate;
[0041] The gripper component also includes a dust suction structure for dust suction, which includes a dust suction port 303 arranged at the end of the clamping mounting rod 312, the other end of the clamping mounting rod 312 is rotatably connected to the end of the dust suction pipe 301, the dust suction pipe 301 is fixedly connected to the base 100 through a positioning vertical rod 302, the other end of the dust suction pipe 301 is connected to the air inlet of the purification box 208, the air suction port of the purification box 208 is provided with an air inlet pipe 224, the air inlet pipe 224 is provided with an exhaust fan 225 for exhausting air, the purification box 208 on both sides of the axis of the two dust suction pipes 301 is provided with a first heat dissipation filter plate 222 and a second heat dissipation filter plate 223, under the action of the exhaust fan 225, negative pressure is generated inside the purification box 208, and suction is generated at the position of the dust suction port 303, so that the dust generated at the position of the gem M is sucked away, and the dust will be blocked by the second heat dissipation filter plate 223 to complete the filtering;
[0042] The cutting base 216 is provided with a cooling component, which includes a fixed pipe fixed on the surface of the cutting base 216, a nozzle 206 for spraying liquid toward the cutting position is provided at the end of the fixed pipe, the water inlet end of the fixed pipe is connected with the water supply pipe 214, the lower end of the water supply pipe 214 is connected with the cooling pump 213, the upper end of the base 100 is provided with a water receiving pool 211 for receiving water, the water receiving pool 211 is provided with a filter baffle 210 near the purification box 208, the drainage end of the water receiving pool 211 is connected with the purification box 208 through the upper connecting pipe 209, the upper connecting pipe 209 passes through the first heat dissipation filter plate 222, and the first heat dissipation filter plate 2 A guide plate 226 is provided in the purification box 208 between the first heat dissipation filter plate 222 and the second heat dissipation filter plate 223. The guide plate 226 is inclined toward the second heat dissipation filter plate 223 and is used to guide the liquid toward the second heat dissipation filter plate 223, so that the coolant flowing down along the second heat dissipation filter plate 223 will be cooled. A lower connecting pipe 212 connected to the water inlet end of the cooling pump 213 is provided at the bottom of the purification box 208, so as to realize the recycling of the coolant. The coolant entering between the first heat dissipation filter plate 222 and the second heat dissipation filter plate 223 will be filtered. Here, the first heat dissipation filter plate 222 and the second heat dissipation filter plate 223 are detachable, which is convenient for later maintenance.
[0043] The steering mechanism includes a steering worm wheel 314 arranged at the end of the clamping mounting rod 312, the lower side of the steering worm wheel 314 is meshed with a steering worm 315, the end of the steering worm 315 is connected to the output end of the steering motor 316, the tail of the steering motor 316 is connected and fixed to a steering bracket 317 on the surface of the clamping vertical plate 300, and the end of the steering worm 315 is rotatably connected to a fixed block on the surface of the clamping vertical plate 300. Under the drive of the steering motor 316, the steering worm 315 matches the steering worm wheel 314 to drive the clamping mounting rod 312 to rotate, and the worm gear transmission here can lock the position of the gem M;
[0044] The clamping drive member includes a clamping slot 403 arranged on the surface of the base 100, the clamping slot 403 and the clamping slider 401 are slidably arranged, a transmission screw hole is arranged at the lower end of the clamping slider 401, a clamping screw 402 is matched in the two transmission screw holes, one end of the clamping screw 402 is rotatably connected to the fixed block at the bottom of the base 100, and the other end of the clamping screw 402 is fixedly connected to the output end of the clamping motor 400, and the clamping motor 400 is fixedly arranged at the lower end of the base 100. Under the drive of the clamping motor 400, the clamping slider 401 cooperates with the clamping screw 402, and under the action of the thread cutter, the clamping slider 401 will slide along the surface of the clamping slot 403, thereby providing power for clamping;
[0045] The displacement pushing component includes a first adjusting slide 102 slidably arranged on the upper end of the base 100, the first adjusting slide 102 is connected to a first pushing member for driving the horizontal movement thereof, a mounting bracket 103 is fixedly arranged on the upper end of the first adjusting slide 102, a flip seat 200 is arranged at the end of the mounting bracket 103, the flip seat 200 is connected to a flip member for driving the rotation thereof, a second adjusting slide 201 is slidably arranged on the surface of the flip seat 200, a connecting cross bar 203 connected to a cutting base 216 is arranged on the surface of the second adjusting slide 201, the second adjusting slide 201 is connected to a second pushing member for driving the second adjusting slide 201 to slide along the flip seat 200, when cutting, the cutting component is driven to move horizontally along the surface of the base 100 by the first pushing member, the cutting component is driven to move linearly along the direction of the flip seat 200 by the second pushing member, the flip seat 200 is flipped by the flip member, thereby adjusting the cutting direction, so as to realize inclined cutting, and cooperating with the horizontal movement of the first adjusting slide 102, so as to realize a cutting path as a curve;
[0046] The second pusher includes a second adjusting screw 215 threadedly connected to the second adjusting slide 201, the end of the second adjusting screw 215 is rotatably connected to the fixed block on the surface of the flip seat 200, the upper end of the second adjusting screw 215 is fixedly connected to the output end of the second adjusting motor 202, and the lower end of the second adjusting screw 215 is rotatably connected to the fixed block on the surface of the flip seat 200. Under the drive of the second adjusting motor 202, the second adjusting slide 201 and the second adjusting screw 215 rotate relative to each other. Under the action of the thread, the second adjusting slide 201 slides along the surface of the flip seat 200, thereby pushing the cutting component to cut along the direction of the flip seat 200;
[0047] The flip member includes a flip shaft arranged at the center of the flip seat 200, the flip shaft is rotatably connected to the mounting bracket 103, a flip worm gear 107 is fixedly provided at the end of the flip shaft, the lower side of the flip worm gear 107 is meshed with a flip worm 106, one end of the flip worm 106 is rotatably connected to the mounting bracket 103, the other end of the flip worm 106 is connected to the output end of the flip motor 105, the flip worm 106 is installed on the mounting bracket 103, under the drive of the flip motor 105, the flip worm 106 matches the flip worm gear 107, thereby driving the flip shaft to rotate, so as to provide power for the flipping of the flip seat 200;
[0048] The first pusher includes a first adjusting screw 101 threadedly connected to the first adjusting slide 102, an end of the first adjusting screw 101 is connected to a fixing block at the upper end of the base 100, and the other end of the first adjusting screw 101 is fixedly connected to an output end of a first adjusting motor 104, and the first adjusting motor 104 is fixedly arranged on the base 100. Under the drive of the first adjusting motor 104, the first adjusting slide 102 and the first adjusting screw 101 rotate relative to each other, thereby driving the first adjusting slide 102 to move horizontally along the base 100;
[0049] The wire cutting component includes two suspension rods fixedly arranged at the lower end of the cutting base 216, each suspension rod is rotatably provided with a transmission wheel 204, the cutting base 216 is rotatably provided with a transmission wheel 204 and a movable wheel 207, and a cutting wire 205 is wound between the three transmission wheels 204 and the movable wheel 207, one of the transmission wheels 204 is connected to a driving motor for driving the rotation thereof, and the driving motor drives the transmission wheel 204 to rotate, thereby rotating the cutting wire 205 to provide power for cutting, and a tensioning adjustment member for adjusting the position of the movable wheel 207 is provided on the cutting base 216, and the position of the movable wheel 207 is adjusted by the tensioning adjustment member so as to adjust the tension of the cutting wire 205, which is also convenient for later maintenance:
[0050] The tensioning adjustment member includes a tensioning groove 218 opened on the cutting base 216, and a tensioning slider 217 is slidably provided in the tensioning groove 218. A rotating shaft that rotates with the movable wheel 207 is provided at the end of the tensioning slider 217. A tensioning mounting block 220 is fixedly provided on the cutting base 216, and a tensioning screw 219 is rotatably provided on the tensioning mounting block 220. The tensioning screw 219 and the tensioning slider 217 are threadedly connected. A tensioning adjustment disk 221 is provided at the end of the tensioning mounting block 220. Under the action of the tensioning adjustment disk 221, the tensioning screw 219 and the tensioning slider 217 rotate relative to each other, so that the tensioning slider 217 slides along the tensioning groove 218 to provide power for adjustment.
[0051] Working principle: In actual use, by rotating the adjusting screw sleeve 311, the adjusting ring 313 will slide along the surface of the clamping mounting rod 312 under the action of the thread, and the clamping bar 304 will be pulled to rotate by the transmission connecting rod 309, so that the opening angle formed by multiple clamping bars 304 will change, so as to match jewelry of different sizes, and improve the clamping range. In addition, each clamping point can float, so as to form a clamping surface that better matches the gem M at the gripper position, fix the gem M between the two clamping surfaces, and drive the two clamping surfaces to approach each other through the clamping drive member to complete the fixation of the gem M;
[0052] The driving motor drives the transmission wheel 204 to rotate, thereby causing the cutting wire 205 to rotate, providing power for cutting. During cutting, the first pusher drives the cutting component to move horizontally along the surface of the base 100, and the second pusher drives the cutting component to move linearly along the direction of the flip seat 200. The flip member drives the flip seat 200 to flip, thereby adjusting the cutting direction, so as to achieve inclined cutting, and cooperates with the horizontal movement of the first adjustment slide 102, so as to achieve a curved cutting path;
[0053] During cutting, the cooling pump 213 provides cooling liquid to the nozzle 206, and then cools the cutting position to ensure the cutting quality. The cooling liquid will be received by the water tank 211, and the cooling liquid will be filtered by the filter baffle 210 first, and then enter the purification box 208 along the upper connecting pipe 209. The guide plate 226 is inclined toward the second heat dissipation filter plate 223 to guide the liquid toward the second heat dissipation filter plate 223, so that the cooling liquid flowing down along the second heat dissipation filter plate 223 will be cooled. The bottom of the purification box 208 is provided with a lower connecting pipe 212 connected to the water inlet end of the cooling pump 213, so as to realize the recycling of the cooling liquid.
[0054] Under the action of the exhaust fan 225, negative pressure will be generated inside the purification box 208, and suction will be generated at the dust suction port 303, so as to suck away the dust generated at the gem M position. The dust will be blocked by the second heat dissipation filter plate 223 to complete the filtration. The combination of dust suction and filtration here can assist the cooling liquid filtration, killing two birds with one stone.
[0055] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A dust-free gemstone cutting device, comprising a base (100), a cutting base (216) being arranged above the base (100), a wire cutting component for cutting a gemstone M being arranged on the cutting base (216), characterized in that: The cutting base (216) is connected to a displacement pushing component for driving its cutting feed, and a clamping component for clamping the gem M is provided above the base (100), and the clamping component includes two clamping vertical plates (300) opened on the surface of the base (100), and the two clamping vertical plates (300) are connected to a clamping driving component for driving their relative movement, and a gripping component for clamping the two sides of the gem M is provided on the clamping vertical plates (300).
2. The dust-free gemstone cutting device according to claim 1, characterized in that: The gripper component comprises a clamping mounting rod (312) rotatably arranged on a clamping vertical plate (300), a clamping end of the clamping mounting rod (312) is provided with a plurality of rotation notches (308), a clamping strip (304) is rotatably arranged at the position of each rotation notch (308), a plurality of floating slide columns (305) are slidably arranged on the clamping strip (304), a tail plate (306) is arranged at the tail end of the floating slide column (305), the tail plate (306) is connected to the clamping strip (304) via a floating spring (307), and a threaded spring (306) is arranged on the clamping mounting rod (312). An adjusting screw sleeve (311) is rotatably provided with an adjusting ring (313) at the end of the adjusting screw sleeve (311), and a plurality of hinge seats (310) are arranged in an array on the adjusting ring (313), and the hinge seat (310) is rotatably connected to a transmission connecting rod (309), and the other end of the transmission connecting rod (309) is rotatably connected to the back of a clamping bar (304), and by rotating the adjusting screw sleeve (311), under the action of a thread, the adjusting ring (313) will slide along the surface of a clamping mounting rod (312), and the clamping mounting rod (312) is connected to a steering mechanism for driving the rotation thereof.
3. The dust-free gemstone cutting device according to claim 2, characterized in that: The gripper component also includes a dust suction structure for dust suction, the dust suction structure includes a dust suction port (303) arranged at the end of the clamping mounting rod (312), the other end of the clamping mounting rod (312) is rotatably connected to the end of the dust suction pipe (301), the dust suction pipe (301) is connected and fixed to the base (100) through a positioning vertical rod (302), the other end of the dust suction pipe (301) is connected to the air inlet of the purification box (208), the air suction port of the purification box (208) is provided with an air inlet pipe (224), and the air inlet pipe (224) is provided with an exhaust fan (225) for exhausting air, and the purification box (208) on both sides of the axis of the two dust suction pipes (301) is provided with a first heat dissipation filter plate (222) and a second heat dissipation filter plate (223).
4. The dust-free gemstone cutting device according to claim 3, characterized in that: The cutting base (216) is provided with a cooling component, the cooling component comprising a fixed pipe fixed on the surface of the cutting base (216), a nozzle (206) for spraying liquid toward the cutting position is provided at the end of the fixed pipe, a water inlet end of the fixed pipe is connected to a water supply pipe (214), a lower end of the water supply pipe (214) is connected to a cooling pump (213), a water receiving pool (211) for receiving water is provided at the upper end of the base (100), and a filter partition (210) is provided at a position of the water receiving pool (211) close to the purification box (208), The drainage end of the water receiving pool (211) is connected to the purification box (208) through an upper connecting pipe (209), and the upper connecting pipe (209) passes through the first heat dissipation filter plate (222). A guide plate (226) is provided in the purification box (208) between the first heat dissipation filter plate (222) and the second heat dissipation filter plate (223), and the guide plate (226) is inclined toward the second heat dissipation filter plate (223). A lower connecting pipe (212) connected to the water inlet end of the cooling pump (213) is provided at the bottom of the purification box (208).
5. The dust-free gemstone cutting device according to claim 2, characterized in that: The steering mechanism comprises a steering worm wheel (314) arranged at the end of the clamping mounting rod (312); the lower side of the steering worm wheel (314) is meshed with a steering worm (315); the end of the steering worm (315) is connected to the output end of a steering motor (316); the tail of the steering motor (316) is connected and fixed to a steering bracket (317) on the surface of the clamping vertical plate (300); and the end of the steering worm (315) is rotatably connected to a fixed block on the surface of the clamping vertical plate (300).
6. The dust-free gemstone cutting device according to claim 1, characterized in that: The clamping drive member comprises a clamping groove (403) arranged on the surface of the base (100), the clamping groove (403) and the clamping slider (401) are slidably arranged, a transmission screw hole is arranged at the lower end of the clamping slider (401), a clamping screw (402) is matched in the two transmission screw holes, one end of the clamping screw (402) is rotatably connected to a fixed block at the bottom of the base (100), and the other end of the clamping screw (402) is fixedly connected to the output end of the clamping motor (400), and the clamping motor (400) is fixedly arranged at the lower end of the base (100).
7. The dust-free gemstone cutting device according to claim 1, characterized in that: The displacement pushing component comprises a first adjusting slide (102) slidably arranged on the upper end of the base (100); the first adjusting slide (102) is connected to a first pushing member for driving the horizontal movement thereof; a mounting bracket (103) is fixedly arranged on the upper end of the first adjusting slide (102); a flip seat (200) is arranged at the end of the mounting bracket (103); the flip seat (200) is connected to a flip member for driving the rotation thereof; a second adjusting slide (201) is slidably arranged on the surface of the flip seat (200); a connecting cross bar (203) connected to a cutting base (216) is arranged on the surface of the second adjusting slide (201); and the second adjusting slide (201) is connected to a second pushing member for driving the second adjusting slide to slide along the flip seat (200).
8. The dust-free gemstone cutting device according to claim 1, characterized in that: The wire cutting component comprises two suspension rods fixedly arranged at the lower end of a cutting base (216), each suspension rod being provided with a transmission wheel (204) rotatably, the cutting base (216) being provided with a transmission wheel (204) and a movable wheel (207) rotatably, a cutting wire (205) being wound between the three transmission wheels (204) and the movable wheel (207), one of the transmission wheels (204) being connected to a driving motor for driving the same to rotate, and a tensioning adjusting member for adjusting the position of the movable wheel (207) being provided on the cutting base (216).
9. The dust-free gemstone cutting device according to claim 8, characterized in that: The tensioning adjustment member comprises a tensioning groove (218) provided on the cutting base (216), a tensioning slider (217) being slidably disposed in the tensioning groove (218), a rotating shaft rotating with the movable wheel (207) being disposed at the end of the tensioning slider (217), a tensioning mounting block (220) being fixedly disposed on the cutting base (216), a tensioning screw (219) being rotatably disposed on the tensioning mounting block (220), the tensioning screw (219) being threadedly connected to the tensioning slider (217), and a tensioning adjustment disk (221) being disposed at the end of the tensioning mounting block (220).
Citation Information
Patent Citations
Single-wire cutting device for processing sapphire blanks
CN114800897B