Equipment debugging method and equipment debugging platform

Abstract

The invention relates to the technical field of equipment debugging engineering, in particular to an equipment debugging method and an equipment debugging platform. When the equipment in the existing equipment room is replaced and debugged, the height-adjustable equipment debugging platform is used for placing new equipment in the equipment room, so that the height of the equipment debugging platform can be adjusted to the same horizontal position as that of a forklift; therefore, new equipment on the forklift can be transversely pushed to the bearing platform manually by using an auxiliary tool, and manpower and material resources are saved; and after the new equipment is transferred to the bearing platform, the bearing platform is adjusted to a proper height through the height adjusting mechanism, so that a cable can penetrate through the bottom space of the bearing platform for wiring, and debugging operation is facilitated. Even if a plurality of devices need to be synchronously replaced when the system devices need to be subjected to large-scale transformation and replacement, the method can be adopted to transfer, carry and debug a plurality of new devices indoors, the situation that holes are punched in the ground to damage a house structure is not needed, and the construction risk is reduced.

Description

Technical Field

[0001] The invention relates to the technical field of equipment debugging engineering, in particular to an equipment debugging method and an equipment debugging platform. Background Art

[0002] The equipment in the subway and railway equipment room needs to be replaced after reaching the service life. Before the equipment is replaced, the new equipment needs to be debugged for a long time; during the debugging process, the new equipment is connected to the new bus interface, and the old equipment remains in the original connection state to ensure the normal operation of the system. After the new equipment is debugged, the new and old lines are replaced at night when the train is not in operation, so as to replace the old equipment and always keep the network communication or power unobstructed.

[0003] When the equipment room is connecting the lines, the corresponding cabinet equipment position on the ground is usually reserved for cable entry holes during the building design stage. The entry holes are connected to the cable mezzanine under the equipment room, which is convenient for cable integrated management, inspection and maintenance; considering the later expansion and reconstruction, in addition to the entry holes corresponding to the expected installation position of the equipment, an additional entry hole for the cabinet equipment position is usually designed in the equipment room. However, system equipment replacement is often a simultaneous replacement of multiple devices, and only one reserved entry hole is far from meeting the needs of multiple system equipment replacement and debugging.

[0004] In order to avoid affecting the operation of the existing line when replacing equipment, and to enable the simultaneous debugging and access of multiple devices, considering that most equipment rooms will basically block or cancel the lifting port or mechanical access channel after the line is opened and operated, resulting in a narrow transport channel and limited mechanical operation, which basically relies on manual labor, manual forklifts and other small tooling operations. The basic cabinet equipment has a deadweight between 0.8 tons and 6 tons, and most of them are 1 to 3 tons. It is difficult to transfer the cabinet equipment by manpower. For this type of existing line reconstruction construction, the existing technology uses a work shed and a debugging platform to carry out debugging operations when the outdoor space is good. After the equipment is debugged, it is manually transported to the equipment room with the help of small machinery, and the new and old equipment are directly replaced during the train window. Although this method has a large operating space outdoors, which is convenient for debugging equipment, it requires the construction of an operation shed, and the amount of cables used is large, the connection line is long, and the cost is relatively high. However, when the site environment outside the room is poor and does not meet the conditions for setting up a shed, it is usually necessary to spend a lot of effort to coordinate with the management unit for its consent before debugging can be carried out in the equipment room. In order to quickly complete the equipment replacement during the train idle period, the new equipment should be debugged during the non-idle period. In this case, when the reserved holes in the equipment room are occupied by the old equipment, it is necessary to open new holes in the floor of the room and place the equipment on the holes so that the cables in the cable mezzanine can pass through the holes and be connected from directly below the equipment for debugging, so as to ensure that the old equipment can still be in operation during the debugging of the new equipment. This method will cause damage to the existing house, and the openings in the ground will generate a lot of dust that can easily contaminate the surrounding operating equipment, and it is also easy to cause damage to the facilities on the next floor.

[0005] If a self-built platform is used indoors to elevate the equipment to avoid drilling holes in the ground, the cables are thick and have a large cross-section, about 60mm in diameter, so a large space is needed under the platform to allow the cables to be bent and connected, which requires at least 40cm in height. The load-bearing height of the manual forklift used to transfer cabinet equipment is about 10cm-20cm, and the heights of the two do not match. There is a problem that it is difficult to directly move the equipment on the manual forklift to the self-built platform of fixed height; and even if you want to use the existing electric lifting platform to lift equipment between different heights, the existing electric lifting platform has a minimum height of about 30cm due to its own height design, and it cannot match the adjustable height of the manual forklift at the same height. Therefore, the platform with an electric lifting function cannot meet the requirements of on-site use for transferring and lifting cabinet equipment. Therefore, this type of platform that directly builds the platform and adds an electric lifting function is not operational in the actual construction process.

[0006] Due to various limitations of actual conditions, it is necessary to find a solution that can meet the needs of equipment replacement and debugging in existing equipment rooms while avoiding damage to existing facilities as much as possible and reducing risks, while also reducing costs and improving efficiency. Summary of the invention

[0007] The purpose of the present invention is to provide an equipment debugging method and an equipment debugging platform in view of the problems that when the prior art uses the method of building an outdoor work shed or drilling holes in the indoor ground to replace and debug equipment in an existing equipment room, the cost is high, the work efficiency is low, or the existing facilities are damaged, and the risks are great.

[0008] In a first aspect, the present invention provides a device debugging method, comprising the steps of: An adjustable height equipment debugging platform is used in the equipment room, the equipment debugging platform comprises a bearing platform and a height adjustment mechanism for adjusting the height of the bearing platform, and the bearing platform is provided with a first through hole for the cable to pass through; Use a forklift to transport the new equipment to the equipment room, and adjust the equipment debugging platform to be installed and the forklift to the same height; Pushing the new equipment on the forklift horizontally to the corresponding equipment debugging platform; Raising the device debugging platform; Wiring and debugging the new equipment.

[0009] When replacing and debugging equipment in an existing equipment room, the present invention uses an adjustable height equipment debugging platform in the equipment room to place the new equipment, so that the equipment debugging platform can be raised to the same horizontal position as the forklift, thereby facilitating the new equipment on the forklift to be pushed horizontally onto the load-bearing platform; after the new equipment is transferred to the load-bearing platform, the load-bearing platform is adjusted to a suitable height through the height adjustment mechanism, so that the cable can be inserted from the bottom space of the load-bearing platform for wiring, thereby facilitating the debugging operation. Even if multiple devices need to be replaced simultaneously when a large-scale transformation and replacement of the system is required, the above method can be used to transfer, load and debug multiple new devices in sequence, without the need to drill holes in the ground to destroy the house structure, thereby reducing construction risks. Moreover, the above method can be used to perform debugging operations directly in the equipment room, has good environmental adaptability, and does not require the construction of an off-site work shed, which is conducive to better cost control and high construction efficiency.

[0010] As a preferred embodiment of the present invention, the height adjusting mechanism is arranged at intervals along the circumference of the bearing platform, the height adjusting mechanism includes a screw and a nut, the screw and the nut are threadedly connected, the bearing platform is provided with a second through hole for the screw to move through, the nut is located below the bearing platform, and the nut is used to support and lift the bearing platform.

[0011] The equipment debugging platform in the present invention adopts a distributed arrangement of several independent height adjustment mechanisms, which is beneficial to expanding the adjustment range in the vertical direction and realizing a lower height mounting design compared to the integrated scissor-type structure height adjustment in the prior art; for example, in the present solution, a screw and nut assembly is preferably used to realize stepless height adjustment of the load-bearing platform, so that the load-bearing platform can be adjusted to a lower height position. The lower height position depends to a large extent on the thickness of the load-bearing platform and the nut itself, and the thickness of the load-bearing platform and the nut can be made smaller while meeting sufficient load-bearing strength requirements, which is sufficient to achieve the effect of consistency in height between the load-bearing platform and the existing forklift platform.

[0012] As a preferred solution of the present invention, during the process of adjusting the height of the equipment debugging platform, the carrying platform is adjusted to a horizontal state according to a horizontal bubble meter to ensure that the new equipment is placed stably on the carrying platform.

[0013] In the second aspect, the present invention provides an equipment debugging platform, including a carrying platform and several height adjustment mechanisms connected to the carrying platform, the carrying platform is provided with a first through hole for the cable to pass through, and several of the height adjustment mechanisms are arranged in parallel at the bottom of the carrying platform, and the height adjustment mechanisms can adjust the height vertically.

[0014] The above equipment debugging platform can be directly used in the equipment room for simultaneous debugging of multiple devices, without the need to build an operation shed, with short cable connections and low costs. When the above equipment debugging platform is used to transport new equipment to the equipment room, the height adjustment mechanism is used to raise the load-bearing platform to be flush with the forklift load position, so as to facilitate the translation of the new equipment on the forklift onto the load-bearing platform; when wiring, the load-bearing platform can be adjusted to a suitable height again through the height adjustment mechanism, so that the cable can be connected to the bottom interface of the equipment from the bottom space of the load-bearing platform and the first perforation on the load-bearing platform. The debugging cables of multiple new equipment can be directly passed through the single wire entry hole reserved in the equipment room and divided into corresponding wires directly below each device, without the need to drill new holes on the ground, with low construction risks and high efficiency.

[0015] As a preferred solution of the present invention, the height adjustment mechanism includes a screw rod and a nut, the screw rod and the nut are threadedly connected, the bearing platform is provided with a second through hole for the screw rod to movably pass through, the nut is located below the bearing platform, and the nut is used to support and lift the bearing platform. The structure is simple, the adjustment is convenient, and the detachable assembly is convenient for secondary transfer and use.

[0016] As a preferred solution of the present invention, a base is provided at the bottom of the screw rod, which is beneficial to increase the contact area with the ground and reduce stress concentration.

[0017] As a preferred embodiment of the present invention, the sum of the thicknesses of the bearing platform, the nut and the base is less than or equal to 20 cm, and the effective height adjustment length of the screw rod is greater than or equal to 40 cm.

[0018] As a preferred solution of the present invention, adjacent screw rods are connected by a connecting beam. The provision of the connecting beam is beneficial to improving the structural stability.

[0019] As a preferred solution of the present invention, a connecting plate is provided on the screw rod, and the connecting plate is detachably connected to the connecting beam, such as by threaded connection, clamping connection, etc., to improve the stability of the detachable structure.

[0020] As a preferred solution of the present invention, the number of the height adjustment mechanisms is set to four, which facilitates adjustment and has good stability.

[0021] As a preferred solution of the present invention, a bubble level gauge is provided on the bearing platform to facilitate leveling according to the bubble level gauge.

[0022] As a preferred solution of the present invention, there are two horizontal bubble gauges, which are vertically arranged to facilitate simultaneous observation of the tilt state of the supporting platform in two mutually perpendicular directions.

[0023] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are: 1. The equipment debugging method provided by the present invention is used to transfer, load and debug multiple new equipment, without drilling holes on the ground to damage the building structure, reducing construction risks and reducing equipment operation environmental pollution; moreover, the above method can be used to perform debugging operations directly in the equipment room, with good environmental adaptability, without the need to build an off-site work shed, which is conducive to better cost control and high construction efficiency.

[0024] 2. The equipment debugging platform provided by the present invention can be directly used to transfer new equipment in the equipment room and place it in the air. When debugging the equipment, there is no need to destroy the existing facility structure, which reduces the construction safety risk and does not require the construction of an additional work shed. It has good scene adaptability, low cost, and is conducive to improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a structural diagram of a device debugging platform in Example 1; Figure 2 yes Figure 1 Rear view of.

[0026] Icon: 1-carrying platform; 2-level bubble meter; 3-screw; 4-connecting beam; 5-base; 6-nut; 7-connecting plate; 8-bolt. DETAILED DESCRIPTION

[0027] The present invention will be described in detail below in conjunction with the accompanying drawings.

[0028] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0029] Example 1 This embodiment provides an equipment debugging method, which uses an adjustable height equipment debugging platform in an equipment room. The equipment debugging platform includes a bearing platform and a height adjustment mechanism for adjusting the height of the bearing platform. The bearing platform is provided with a first through hole for the cable to pass through. The implementation includes the following steps: Step 1: Use a manual forklift to transport the new equipment to the equipment room, and adjust the equipment debugging platform to be installed and the manual forklift to the same height; Step 2: Use auxiliary tools, such as a jack, to push the new equipment on the forklift horizontally to the corresponding equipment debugging platform; Step 3: Raise the equipment debugging platform so that the cable can pass through the space at the bottom of the equipment; Step 4: Connect and debug the new equipment. When inserting the line through a single reserved hole for debugging, if the number of cables required for debugging multiple devices at the same time is too large and the reserved holes cannot meet the requirements, the cables on the existing equipment can be branched through the branch box. While connecting the existing equipment, the branch provides debugging conditions for the new equipment. A protective switch device must be added to the branch line for debugging the new equipment to avoid conflicts with the existing equipment.

[0030] When adjusting the height of the equipment debugging platform, adjust the carrying platform to a horizontal state according to the level bubble meter to ensure that the new equipment is placed stably on the carrying platform.

[0031] After the new equipment is debugged, the load-bearing platform is adjusted to the installation height of the existing equipment through the height adjustment mechanism, and the old and new equipment are replaced and connected manually using auxiliary tools to finally complete the system update.

[0032] When replacing and debugging the equipment in the existing equipment room, this embodiment uses an adjustable equipment debugging platform in the equipment room to place the new equipment, so that the equipment debugging platform can be raised to the same level as the forklift, so that it is convenient to push the new equipment on the manual forklift horizontally onto the bearing platform by manual auxiliary tools, saving manpower and material resources; after the new equipment is transferred to the bearing platform, the bearing platform is adjusted to a suitable height through the height adjustment mechanism, so that the cable can be inserted from the bottom space of the bearing platform for wiring, so as to facilitate the debugging operation. Even if multiple devices need to be replaced simultaneously when a large-scale transformation and replacement of the system is required, the above method can be used to transfer, load and debug multiple new devices in sequence, without drilling holes in the ground to destroy the house structure, reducing construction risks and reducing dust pollution in the equipment room caused by drilling. Moreover, the above method can be used to perform debugging operations directly in the equipment room, with good environmental adaptability, and no need to build an off-site work shed, which is conducive to better cost control and high construction efficiency.

[0033] Specifically, the height adjustment mechanisms are preferably arranged at intervals along the circumference of the load-bearing platform, and space for cables is reserved in the middle of the load-bearing platform and between adjacent height adjustment mechanisms. The equipment debugging platform adopts a distributed arrangement of several independent height adjustment mechanisms, which is conducive to expanding the adjustment range in the vertical direction and realizing a lower height position mounting design compared to the integrated scissor-type height adjustment of the prior art.

[0034] For example, Figure 1 , Figure 2 As shown, four height adjustment mechanisms are arranged around the bearing platform 1, and the height adjustment mechanisms include a screw rod 3 and a nut 6, which are threadedly connected. A second through hole is provided on the bearing platform 1 for the screw rod 3 to pass through, and the nut 6 is located below the bearing platform 1. The nut 6 is used to support and lift the bearing platform 1. In this solution, it is preferred to use a screw rod 3 nut 6 assembly to achieve stepless height adjustment of the bearing platform 1, so that the bearing platform 1 can be adjusted to a lower height position. The lower height position depends to a large extent on the thickness of the bearing platform 1 and the nut 6. The thickness of the bearing platform 1 and the nut 6 can be made smaller while meeting the requirements of sufficient bearing strength, which is enough to achieve the effect of the bearing platform 1 and the existing forklift platform being in the same height. Moreover, the equipment debugging platform of this structural form can be disassembled for easy transportation.

[0035] Example 2 Based on Example 1, this embodiment provides a device debugging platform, such as Figure 1 , Figure 2 As shown, it includes a carrying platform 1 and several height-adjusting mechanisms connected to the carrying platform 1. The carrying platform 1 is used to place equipment. The carrying platform 1 is provided with a first through-hole for the cable to pass through. Several height-adjusting mechanisms are arranged in parallel at the bottom of the carrying platform 1. The height-adjusting mechanisms can adjust the height vertically.

[0036] The above-mentioned equipment debugging platform can be used for the free placement of multiple new equipment in the equipment room. When wiring, the carrying platform 1 can be adjusted to a suitable height through the height-adjusting mechanism, so that the cable can be connected to the bottom interface of the equipment from the bottom space of the carrying platform 1 and the first perforation on the carrying platform 1. There is no need to drill holes in the ground, which is conducive to improving construction efficiency, and the cable connections between equipment are short and the cost is low. The above-mentioned equipment debugging platform can be directly used in the equipment room for simultaneous debugging of multiple equipment without building a work shed. When transporting new equipment to the equipment room, the height-adjusting mechanism is used to raise the carrying platform 1 to be flush with the forklift carrying position, so as to facilitate the translation of the new equipment on the forklift to the carrying platform 1, saving manpower and material resources, and directly opening or closing the corresponding lines to transfer the old equipment when replacing the old equipment with the new one in the future.

[0037] Specifically, in the present embodiment, the height adjustment mechanism includes a screw rod 3 and a nut 6, the screw rod 3 and the nut 6 are threadedly connected, the bearing platform 1 is provided with a second through hole for the screw rod 3 to pass through, the nut 6 is located below the bearing platform 1, and the nut 6 is used to support and lift the bearing platform 1. The size of the second through hole is slightly larger than the outer size of the screw rod 3, so that the screw rod 3 can slide up and down along the second through hole. The height of the bearing platform 1 is adjusted by rotating the nut 6, the structure is simple, and the adjustment is convenient. The height adjustment mechanism and the bearing platform 1 can be disassembled and assembled, which is convenient for transportation and storage. Preferably, the number of height adjustment mechanisms is set to three or four, preferably four, which is convenient for adjustment and has good stability. A base 5 is correspondingly provided at the bottom of each screw rod 3, and the base 5 increases the contact area with the ground and reduces stress concentration.

[0038] Furthermore, adjacent screw rods 3 are connected by connecting beams 4. The setting of connecting beams 4 is conducive to improving the stability of the structure. Furthermore, a connecting plate 7 is provided on the screw rod 3, and the connecting plate 7 is sleeved on the screw rod 3 and connected to the base 5 at the bottom. Four positioning holes are provided on the connecting plate 7 along the circumference for connection with the connecting beam 4 through nails or bolts 8, so that the overall structure can be disassembled and the stability of the disassembled structure is improved.

[0039] Furthermore, a bubble level 2 is provided on the carrying platform 1, which is convenient for leveling according to the bubble level 2. In this embodiment, there are two bubble levels 2, which are arranged vertically, so as to conveniently observe the tilt state of the carrying platform 1 in two mutually perpendicular directions at the same time.

[0040] In this embodiment, the sum of the thicknesses of the bearing platform 1, the nut 6 and the base 5 is less than or equal to 20 cm, and the effective height adjustment length of the screw rod 3 (the range of positions to which the nut 6 can rotate on the screw rod 3) is greater than or equal to 40 cm.

[0041] Due to limited conditions, the machine cannot reach the equipment room for assistance, and the equipment is basically transported into the equipment room by a manual forklift, which has a limited lifting height (approximately within 20 cm). The lowest height of the electric platform does not meet the height translation of the manual forklift platform. After using the above-mentioned equipment debugging platform, the platform can be lowered to the same height as the manual forklift (approximately within 20 cm) by twisting the nut 6, and then the equipment is translated from the manual forklift to the platform, and then the nut 6 on the screw 3 is synchronously twisted and lifted to the required height for debugging (40-50 cm).

[0042] In this embodiment, the bearing platform 1 can be made of a steel plate with high structural strength, the screw rod 3 can be a lifting screw rod, and the connecting beam 4 can be made of angle steel for easy connection; the connecting plate 7 can be made of the waste material left over when the steel plate platform is made. When processing the above-mentioned equipment debugging platform, it is necessary to select screw rods, steel plates and other components that meet the load-bearing requirements according to the bottom size and weight of the new equipment.

[0043] The equipment debugging platform in this embodiment has a simple design structure, and the materials are easily available, easy to disassemble and carry, and can be reused, which reduces material loss. The equipment replacement and debugging operations in the operating line machine room can be carried out through the platform, which can effectively improve work efficiency and reduce costs, avoid opening holes on the ground in the existing equipment room, reduce dust pollution, and reduce the risk of damaging existing facilities.

[0044] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A device debugging method, characterized in that: Includes steps: An adjustable height equipment debugging platform is used in the equipment room, the equipment debugging platform comprising a bearing platform (1) and a height adjustment mechanism for adjusting the height of the bearing platform (1), the bearing platform (1) being provided with a first through hole for the cable to pass through; Use a forklift to transport the new equipment to the equipment room, and adjust the equipment debugging platform to be installed and the forklift to the same height; Pushing the new equipment on the forklift horizontally to the corresponding equipment debugging platform; Raising the device debugging platform; Wiring and debugging the new equipment.

2. The device debugging method according to claim 1, characterized in that: The height adjustment mechanism is arranged at intervals along the circumference of the bearing platform (1), and comprises a screw rod (3) and a nut (6), wherein the screw rod (3) and the nut (6) are threadedly connected, and the bearing platform (1) is provided with a second through hole for the screw rod (3) to movably pass through, and the nut (6) is located below the bearing platform (1), and the nut (6) is used to support and lift the bearing platform (1).

3. The device debugging method according to claim 1 or 2, characterized in that: In the process of adjusting the height of the equipment debugging platform, the carrying platform (1) is adjusted to a horizontal state according to the horizontal bubble meter (2).

4. A device debugging platform, characterized in that: It comprises a bearing platform (1) and a plurality of height-adjusting mechanisms connected to the bearing platform (1), the bearing platform (1) being provided with a first through hole for a cable to pass through, a plurality of the height-adjusting mechanisms being arranged in parallel at the bottom of the bearing platform (1), and the height-adjusting mechanisms being capable of adjusting the height vertically.

5. The device debugging platform according to claim 4, characterized in that: The height adjustment mechanism comprises a screw rod (3) and a nut (6), wherein the screw rod (3) and the nut (6) are threadedly connected, the bearing platform (1) is provided with a second through hole for the screw rod (3) to movably pass through, the nut (6) is located below the bearing platform (1), and the nut (6) is used to support and lift the bearing platform (1).

6. The device debugging platform according to claim 5, characterized in that: A base (5) is provided at the bottom of the screw rod (3).

7. The device debugging platform according to claim 6, characterized in that: The sum of the thicknesses of the bearing platform (1), the nut (6) and the base (5) is less than or equal to 20 cm, the effective height adjustment length of the screw rod (3) is greater than or equal to 40 cm, and the number of the height adjustment mechanisms is set to four.

8. The device debugging platform according to any one of claims 4 to 7, characterized in that: Adjacent screw rods (3) are connected via a connecting beam (4).

9. The device debugging platform according to claim 8, characterized in that: A connecting plate (7) is provided on the screw rod (3), and the connecting plate (7) is detachably connected to the connecting beam (4).

10. The device debugging platform according to any one of claims 4 to 7, characterized in that: The carrying platform (1) is provided with a horizontal bubble meter (2); the number of the horizontal bubble meters (2) is two, and the two horizontal bubble meters (2) are arranged vertically.

Images