Full-automatic silk-screen printing production line for narrow sheets

By designing a fully automatic narrow sheet screen printing production line, using multiple cylinders and servo motors to achieve automated operation, the problems of low efficiency and difficult to ensure traditional manual operation are solved, and the production efficiency and printing accuracy are improved.

CN119567710APending Publication Date: 2025-03-07NANJING WENZHOU TECH CO LTD +1

Patent Information

Application Number
CN202411314751.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-20
Publication Date
2025-03-07

AI Technical Summary

Technical Problem

Screen printing of traditional narrow sheets requires manual operation, resulting in low production efficiency and difficult to ensure accuracy, and long-term exposure of workers to ink is harmful to the body.

Method used

A narrow sheet fully automatic screen printing production line is designed, including a narrow sheet printing machine, a sheet conveyor, a drying chassis and an air-cooling machine. Through the cooperation of multiple cylinders and servo motors, automated printing, transmission, drying and air-cooling treatment are realized.

Benefits of technology

Improves production efficiency and printing accuracy, reduces manual operation, reduces the risk of workers' exposure to ink, and has high system stability and accuracy.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119567710A_ABST
    Figure CN119567710A_ABST
Patent Text Reader

Abstract

The invention discloses a full-automatic silk-screen printing production line for narrow sheets, particularly relates to the field of printing equipment, and comprises a narrow sheet printing machine, a sheet arranging conveyor, a drying machine box and an air cooling machine. The narrow sheet printing machine is formed by combining a feeding rack, a screen clamping part, a printing large arm part, a printing machine head part, a screen lifting frame part, a conveying part, a table top part and an operation panel, the feeding rack is installed at the front end of the sheet arranging conveying machine, and the drying machine box is installed on one side of the sheet arranging conveying machine. The air cooling machine is installed on one side of the drying machine box, the table top part is provided with a table top bottom frame, the table top bottom frame is installed at the top end of the feeding rack, and three supporting table tops are movably installed at the top end of the table top bottom frame; according to the invention, manual adjustment of the screen printing plate for printing by a person with shallow experience is not needed, large errors are avoided, the method has the advantages of good stability and high accuracy, and meanwhile, the processing efficiency is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the field of printing equipment, and in particular to a fully automatic screen printing production line for narrow sheet materials. Background Art

[0002] When a screen printing machine is used to print on a substrate, the ink is transferred to the substrate through the mesh holes through the extrusion of the scraper, forming the same image and text as the original. The screen printing equipment is simple and easy to operate. Printing and plate making are simple and low-cost, and the adaptability is strong. Screen printing is a commonly used printing process, which is characterized by the ability to print many types of materials.

[0003] At present, traditional narrow sheets require manual operation, and unskilled workers need to spend a lot of time on plate alignment, resulting in reduced production efficiency. In addition, it is difficult to ensure the accuracy of manual lamination, especially for some printed materials with a large aspect ratio. It is inconvenient for one person to align the plate and operate, and often two operators are required to work together. In addition, long-term contact with printing ink also has certain harm to the workers' health. Summary of the invention

[0004] The purpose of the present invention is to provide a fully automatic screen printing production line for narrow sheet materials, which solves the technical problems in the background technology.

[0005] The purpose of the present invention can be achieved through the following technical solutions:

[0006] A fully automatic screen printing production line for narrow sheet materials, comprising a narrow sheet printing machine, a sheet arrangement conveyor, a drying machine box, and an air cooling machine. The narrow sheet printing machine is composed of a feeding frame, a screen clamping component, a printing arm component, a printing head component, a screen lifting frame component, a transmission component, a table component, and an operation panel.

[0007] The feed rack is installed at the front end of the sheet conveyor, the drying box is installed on one side of the sheet conveyor, the air cooler is installed on one side of the drying box, the table component has a table bottom frame, the table bottom frame is installed on the top of the feed rack, three supporting tables are movably installed on the top of the table bottom frame, and a plurality of table suction cups are arranged on the top of the supporting table in the center, a plurality of sliding cylinders are installed at the corner positions inside the table bottom frame, and the top of the telescopic push rod of the sliding cylinder is connected to the bottom surface of the supporting table through a stopper;

[0008] There is a gap between the three table bottom frames, and a transmission component is arranged at the top of the feed rack and in the gap, and the transmission component has a shuttle top extension cylinder and two supporting beams, and the two supporting beams are installed on the top of the feed rack by mounting bolts, and the supporting beams are located in the gap, and a linear guide is arranged at the top of the supporting beam, and a shuttle mounting plate is slidably installed at the top of the linear guide through a slider, and a linear bearing three is arranged at the front and rear end positions of the top of the shuttle mounting plate, and a cylinder three is fixedly installed at the top of the shuttle mounting plate, and a transmission shuttle is installed at the top of the telescopic rod of the cylinder three, and a plurality of vacuum suction cups are arranged at the top of the transmission shuttle;

[0009] The screen lifting frame component includes an aluminum profile frame, which is installed at the rear position of the top end of the feed frame, and the front end of the aluminum profile bracket is equipped with a second cylinder through a cylinder support, and the top end of the cylinder support is provided with a hand wheel, the end of the push rod of the second cylinder is equipped with a printing arm connecting support, and the front end of the aluminum profile is slidably equipped with a second linear bearing through a guide slide column on both sides;

[0010] The printing arm component includes a crossbeam, the rear end of which is mounted on the front end of the printing arm connecting support through a fixing bolt, the front end of the crossbeam is provided with a rodless cylinder, and the front end of the rodless cylinder is slidably mounted with a printing head mounting plate through a linear bearing;

[0011] The printing head component comprises a printing head support, an ink return knife assembly and a scraper assembly, and the printing head support is installed on the front end of the printing head mounting plate by bolts, the ink return knife assembly and the scraper assembly are movably installed under the printing head by two guide columns 2 respectively, cylinder 1 is installed on both sides of the top end of the printing head support, two guide columns 2 on the same side form a group, the top ends of the two groups of guide columns 2 are fixedly connected with a guide column connecting beam, and the push rod ends of the two cylinders 1 are connected to the guide column connecting beam through an adjusting handle assembly.

[0012] As a further solution of the present invention, the screen clamping component has two support arms, one of which is installed at a lower position on one side of the crossbeam by bolts, an off-grid cylinder is fixedly installed at the center position of the top end of one of the support arms, a guide column one is slidably installed on both sides of the top end of one of the support arms, the top end of the guide column one is connected to the end of the push rod of the off-grid cylinder through an adjustment plate, and the inner sides of the two guide columns one are installed with support beams through hinge assemblies.

[0013] As a further solution of the present invention, a support column is also installed on one side of the two support beams away from the guide column through a hinge assembly, and another support arm is movably installed on the outer ring of the two support columns, the bottom ends of the two hinge assemblies are fixedly connected with the lower jaw of the net clamp, the top end of the hinge assembly is bolted with a locking handle, and the bottom end of the locking handle is against the top end of the support beam.

[0014] As a further solution of the present invention, the shuttle top extension cylinder is installed in the center of the rear end of the feed frame, and the front end of the telescopic rod of the shuttle top extension cylinder is connected to the shuttle mounting plate through the shuttle connecting plate.

[0015] As a further solution of the present invention, the transmission shuttle, shuttle mounting plate, shuttle top extension cylinder, and shuttle connecting plate do not contact the table bottom frame and the supporting table, and after the telescopic rod of cylinder three is retracted, the height of the transmission shuttle and the vacuum suction cup does not exceed the height of the supporting table.

[0016] As a further solution of the present invention, buffer seats are provided on both sides of the rodless cylinder, guide shafts are slidably installed on both sides of the linear bearing, and both ends of the guide shafts are connected to the crossbeam by bolts.

[0017] As a further solution of the present invention, the operation panel is installed at the front position of the top of the feed rack, and a foot switch 1 matching cylinder 3 is provided at the lower position of the front end of the feed rack, and a foot switch 2 matching cylinder 2 is provided. The feed rack, crossbeam, and aluminum profile frame are provided with a number of in-place sensors that adaptably match cylinder 2, cylinder 1, and the rodless cylinder.

[0018] As a further solution of the present invention, the film arrangement conveyor has a conveying frame, and a plurality of conveying rollers are rotatably installed on the top of the conveying frame through bearings, a protective cover is arranged at the front position of the top of the film arrangement conveyor, a reduction motor is arranged at the upper position inside the conveying frame, and the driving shaft of the reduction motor is connected to the conveying rollers through a transmission chain, a lifting cylinder is arranged at the rear position inside the conveying frame, a belt transmission shuttle assembly is arranged at the top of the push rod of the lifting cylinder, and the belt transmission shuttle assembly has a pulley, a servo reduction motor and two belts, the two belts are rotatably installed at the end of the lifting cylinder through the conveying frame, the servo reduction motor is arranged at the rear position on one side of the conveying frame, and the driving shaft of the servo reduction motor is connected to the pulley of the belt transmission shuttle assembly through a transmission shaft.

[0019] As a further solution of the present invention, the two transmission frames are in the same straight line with the transmission shuttle, and the belt transmission shuttle assembly does not contact the transmission roller. After the push rod of the lifting cylinder is retracted to the limit, the top surface of the belt transmission shuttle assembly does not exceed the transmission roller.

[0020] As a further scheme of the present invention, the drying machine box has a zone one dryer and a zone two dryer, a conveyor mesh belt is installed at a lower position inside the drying machine box through a rotating roller, and a drying reduction motor is installed at one side of the rear end of the drying machine box, and the driving shaft of the drying reduction motor is connected to the conveyor mesh belt through a transmission chain group, and the height of the conveyor mesh belt matches the height of the transmission roller, and an axial flow fan, an exhaust fan and an exhaust valve that match the zone one dryer and the zone two dryer are installed at the top of the drying machine box, a fresh air compensation device is installed at the bottom of the drying machine box, and a filter assembly is provided at the air inlet of the fresh air compensation device, a cooling fan is provided at the top of the air cooler, and the air cooling zone of the air cooler is two meters.

[0021] Beneficial effects of the present invention:

[0022] The invention sets a narrow sheet printing machine and a sheet arrangement conveyor to cooperate with each other. During printing, workers do not need to spend much time on plate alignment, which is convenient for improving production efficiency. The plate alignment is non-manual, which is convenient for improving printing accuracy. At the same time, during the process, inexperienced personnel do not need to manually adjust the screen for printing, which avoids large errors.

[0023] During use, the screen clamping parts, printing arm parts, printing head parts, screen lifting frame parts, transmission parts, table parts and film arrangement and transmission machine cooperate with each other. Only the film loading is completed manually by workers, and the positioning, printing, ink return, film unloading transmission, film arrangement, drying and air cooling of the remaining pieces are completed automatically. It has the advantages of good stability and high accuracy, and improves processing efficiency at the same time.

[0024] The whole machine is assembled and each processing step is highly integrated, which is convenient for personnel to install and debug, and also convenient for workers to observe and operate. It uses multiple cylinders for positioning and multiple servo motors for transportation, which facilitates precise control and improves printing effects. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the overall structure of a fully automatic screen printing production line for narrow sheets of the present invention;

[0026] Figure 2 It is a schematic structural diagram of a narrow sheet printing machine in the overall structure of a fully automatic screen printing production line for narrow sheet materials of the present invention;

[0027] Figure 3 It is a structural schematic diagram of a printing arm component in the overall structure of a fully automatic screen printing production line for narrow sheets of the present invention;

[0028] Figure 4 It is a schematic diagram of the structure of the screen clamping component in the overall structure of a fully automatic screen printing production line for narrow sheets of the present invention;

[0029] Figure 5 It is a schematic diagram of the structure of a printing head component in the overall structure of a fully automatic screen printing production line for narrow sheets of the present invention;

[0030] Figure 6 It is a structural schematic diagram of a screen lifting frame component in the overall structure of a fully automatic screen printing production line for narrow sheets of the present invention;

[0031] Figure 7 It is a schematic diagram of the structure of the transmission component in the overall structure of a fully automatic screen printing production line for narrow sheets of the present invention;

[0032] Figure 8 It is a top view of the structure of the transmission component in the overall structure of the slide in a fully automatic screen printing production line for narrow sheets of the present invention;

[0033] Fig. 9 It is a schematic diagram of the structure of the table component in the overall structure of a fully automatic screen printing production line for narrow sheets of the present invention;

[0034] Fig.10 It is a schematic diagram of the structure of a transmission frame in the overall structure of a fully automatic screen printing production line for narrow sheets of the present invention;

[0035] Fig.11 It is a schematic structural diagram of a first-zone dryer and a second-zone dryer in the overall structure of a fully automatic screen printing production line for narrow sheets of the present invention.

[0036] In the figure: 1, narrow sheet printing machine; 2, sheet conveyor; 3, drying machine box; 4, air cooling machine; 101, screen clamping component; 1011, support arm; 1012, support column; 1013, hinge assembly; 1014, locking handle; 1015, lower jaw of screen clamp; 1016, guide column 1; 1017, off-screen cylinder; 201, printing arm component; 2011, rodless cylinder; 2012, printing machine Head mounting plate; 2013, linear bearing 1; 2014, buffer seat; 2015, guide shaft; 301, printing head component; 3011, scraper assembly; 3012, ink return knife assembly; 3013, guide column 2; 3014, cylinder 1; 3015, guide column connecting beam; 3016, adjustment handle assembly; 401, screen lifting frame component; 4011, cylinder support; 4012, cylinder 2; 4013, printing arm connecting support; 4014, hand wheel; 4015, linear bearing 2; 4016, guide slide column; 501, transmission component; 5011, support beam; 5012, linear guide rail; 5013, mounting plate; 5014, linear bearing 3; 5015, vacuum suction cup; 5016, cylinder 3; 5017, shuttle top extension cylinder; 5018, shuttle connecting plate; 601, table component; 6011, table bottom frame; 6012, table suction cup; 6013, slide cylinder; 6014, stopper; 701, operation panel; 202, transmission rack; 2021, reduction motor 1; 2022, transmission roller; 2023, belt transmission shuttle assembly; 2024, servo reduction motor; 2025, lifting cylinder; 2026, protective cover; 3031, zone 1 dryer; 3032, zone 2 dryer. DETAILED DESCRIPTION

[0037] The technical solution of the present invention will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0038] See also Figure 1-11 As shown, a fully automatic screen printing production line for narrow sheet materials includes a narrow sheet printing machine 1, a sheet arrangement conveyor 2, a drying machine box 3, and an air cooling machine 4. The narrow sheet printing machine 1 is composed of a feeding frame, a screen clamping component 101, a printing arm component 201, a printing head component 301, a screen lifting frame component 401, a transmission component 501, a table component 601, and an operation panel 701.

[0039] The feed rack is installed at the front end of the sheet conveyor 2, the drying machine box 3 is installed on one side of the sheet conveyor 2, and the air cooler 4 is installed on one side of the drying machine box 3. The table component 601 has a table bottom frame 6011, and the table bottom frame 6011 is installed on the top of the feed rack. Three supporting tables are movably installed on the top of the table bottom frame 6011, and a plurality of table suction cups 6012 are arranged on the top of the supporting table in the center. A plurality of slide cylinders 6013 are installed at the corners of the inner side of the table bottom frame 6011, and the top of the telescopic push rod of the slide cylinder 6013 is connected to the bottom surface of the supporting table through a stopper 6014;

[0040] There is a gap between the three table bottom frames 6011, and a transmission component 501 is arranged at the top of the feed rack and in the gap. The transmission component 501 has a shuttle top extension cylinder 5017 and two supporting beams 5011. The two supporting beams 5011 are installed on the top of the feed rack by mounting bolts, and the supporting beams 5011 are located in the gap. A linear guide 5012 is arranged at the top of the supporting beam 5011, and a shuttle mounting plate 5013 is slidably installed on the top of the linear guide 5012 through a slider, and a linear bearing three 5014 is arranged at the front and rear ends of the top of the shuttle mounting plate 5013, a cylinder three 5016 is fixedly installed on the top of the shuttle mounting plate 5013, a transmission shuttle is installed on the top of the telescopic rod of the cylinder three 5016, and a plurality of vacuum suction cups 5015 are arranged on the top of the transmission shuttle;

[0041] The screen lifting frame component 401 includes an aluminum profile frame, which is installed at the rear position of the top of the feed frame, and the front end of the aluminum profile bracket is installed with a cylinder 4012 through a cylinder support 4011, and a hand wheel 4014 is provided at the top of the cylinder support 4011, and a printing arm connecting support 4013 is installed at the end of the push rod of the cylinder 4012, and the front end of the aluminum profile is slidably installed with a linear bearing 4015 on both sides through a guide slide column 4016;

[0042] The printing arm component 201 includes a crossbeam, the rear end of which is mounted on the front end of the printing arm connecting support 4013 through fixing bolts, the front end of the crossbeam is provided with a rodless cylinder 2011, and the front end of the rodless cylinder 2011 is slidably mounted with a printing head mounting plate 2012 through a linear bearing 213;

[0043] The printing head component 301 comprises a printing head support, an ink return knife assembly 3012 and a scraper assembly 3011, and the printing head support is mounted on the front end of the printing head mounting plate 2012 by bolts, the ink return knife assembly 3012 and the scraper assembly 3011 are movably mounted under the printing head by two guide columns 2 3013 respectively, cylinders 1 3014 are mounted on both sides of the top end of the printing head support, the two guide columns 2 3013 on the same side form a group, the top ends of the two groups of guide columns 2 3013 are fixedly connected with a guide column connecting beam 3015, and the push rod ends of the two cylinders 1 3014 are connected to the guide column connecting beam 3015 via an adjusting handle assembly 3016.

[0044] As a technical optimization solution of the present invention, the screen clamping component 101 has two support arms 1011, one of which is installed at a lower position on one side of the beam by bolts, an off-grid cylinder 1017 is fixedly installed at the center position of the top end of one of the support arms 1011, and a guide column 1016 is slidably installed on both sides of the top end of one of the support arms 1011, the top end of the guide column 1016 is connected to the end of the push rod of the off-grid cylinder 1017 through an adjustment plate, and the inner sides of the two guide columns 1016 are installed with support beams through hinge assemblies 1013.

[0045] By slowly extending the off-grid cylinder 1017, the mesh panel can be slowly lifted so that the panel is at a suitable height, and the off-grid cylinder 1017 is fixed to the crossbeam through the support arm 1011 to facilitate movement and position adjustment.

[0046] As a technical optimization solution of the present invention, the side of the two support beams away from the guide column 1016 is also installed with a support column 1012 through a hinge assembly 1013, and another support arm 1011 is movably installed on the outer ring of the two support columns 1012, the bottom ends of the two hinge assemblies 1013 are fixedly connected with the lower jaw 1015 of the net clamp, the top end of the hinge assembly 1013 is bolted with a locking handle 1014, and the bottom end of the locking handle 1014 is against the top end of the support beam.

[0047] The locking handle 1014 can be loosened to release the fixation of the support arm 1011, and then the support arm 1011 can be pushed to adjust. It has high flexibility in use and is convenient for adjusting the distance between the lower jaws 1015 of the two net clamps as needed.

[0048] As a technical optimization solution of the present invention, the shuttle top extension cylinder 5017 is installed in the center of the rear end of the feed frame, and the front end of the telescopic rod of the shuttle top extension cylinder 5017 is connected to the shuttle mounting plate 5013 through the shuttle connecting plate 5018.

[0049] By controlling the activity mode of the shuttle top extension cylinder 5017, it is convenient to drive the two shuttles in the transmission component 501 to move backward along the linear guide rail 5012, so as to facilitate the transmission of the sheet.

[0050] As a technical optimization solution of the present invention, the transmission shuttle, the shuttle mounting plate 5013, the shuttle top extension cylinder 5017, and the shuttle connecting plate 5018 do not contact the table bottom frame 6011 and the supporting table, and after the telescopic rod of the cylinder three 5016 is retracted, the height of the transmission shuttle and the vacuum suction cup 5015 does not exceed the height of the supporting table.

[0051] They do not contact each other, which can prevent the table bottom frame 6011 from causing major interference to the activities of the transmission shuttle, shuttle mounting plate 5013, shuttle top extension cylinder 5017, and shuttle connecting plate 5018, and the height of the transmission shuttle and the vacuum suction cup 5015 does not exceed the height of the supporting table after retracting, avoiding major interference to the temporary fixation of the plate.

[0052] As a technical optimization solution of the present invention, a buffer seat 2014 is provided on both sides of the rodless cylinder 2011, a guide shaft 2015 is slidably installed on both sides of the linear bearing 2013, and both ends of the guide shaft 2015 are connected to the crossbeam by bolts.

[0053] The guide shaft 2015 is provided to improve the sliding stability, and the buffer seat 2014 is provided to prevent the linear bearing 2013 from directly colliding with the beam due to an increase in stroke due to unexpected circumstances, thereby facilitating protection.

[0054] As a technical optimization scheme of the present invention, the operation panel 701 is installed at the front position of the top of the feed rack, and a foot switch 1 matching the cylinder 3 5016 is provided at the lower position of the front end of the feed rack, and a foot switch 2 matching the cylinder 2 4012 is provided, and a plurality of in-place sensors adaptively matching the cylinder 2 4012, the cylinder 1 3014 and the rodless cylinder 2011 are provided on the feed rack, the crossbeam and the aluminum profile frame.

[0055] The foot switch 1 and the foot switch 2 are provided to facilitate control by personnel, and the in-position sensor is provided to facilitate monitoring of the plate position.

[0056] As a technical optimization scheme of the present invention, the film arrangement conveyor 2 has a conveyor frame 202, and a plurality of conveyor rollers 2022 are rotatably installed on the top of the conveyor frame 202 through bearings. A protective cover 2026 is arranged at the front position of the top of the film arrangement conveyor 2, and a reduction motor 2021 is arranged at the upper position inside the conveyor frame 202, and the driving shaft of the reduction motor 2021 is connected to the conveyor rollers 2022 through a transmission chain. A lifting cylinder 2025 is arranged at the rear position inside the conveyor frame 202, and a belt transmission shuttle assembly 2023 is arranged at the top of the push rod of the lifting cylinder 2025. The belt transmission shuttle assembly 2023 has a pulley, a servo reduction motor 2024 and two belts. The two belts are rotatably installed at the end of the lifting cylinder 2025 through the conveyor frame, and the servo reduction motor 2024 is arranged at the rear position on one side of the conveyor frame, and the driving shaft of the servo reduction motor 2024 is connected to the pulley of the belt transmission shuttle assembly 2023 through a transmission shaft.

[0057] The belt transfer shuttle assembly 2023 is provided to facilitate the arrangement and reception of the plates delivered by the narrow sheet printing machine 1, and the servo reduction motor 2024 is provided to facilitate the control of the moving step distance of each sheet placement.

[0058] As a technical optimization solution of the present invention, the two transmission frames and the transmission shuttle are in the same straight line, and the transmission shuttle assembly 2023 does not contact the transmission roller 2022. After the push rod of the lifting cylinder 2025 is retracted to the limit, the top surface of the transmission shuttle assembly 2023 does not exceed the transmission roller 2022.

[0059] The belt transmission shuttle assembly 2023 can be raised and lowered as a whole by the lifting cylinder 2025, so that it can be adjusted according to needs to facilitate material connection and sheet transfer.

[0060] As a technical optimization scheme of the present invention, the drying machine box 3 has a zone one dryer 3031 and a zone two dryer 3031. A conveyor mesh belt is installed at a lower position inside the drying machine box 3 through a rotating roller, and a drying reduction motor is installed at one side of the rear end of the drying machine box 3, and the driving shaft of the drying reduction motor is connected to the conveyor mesh belt through a transmission chain group, and the height of the conveyor mesh belt matches the height of the transmission roller 2022. An axial flow fan, an exhaust fan and an exhaust valve matching the zone one dryer 3031 and the zone two dryer 3032 are installed at the top of the drying machine box 3. A fresh air compensation device is installed at the bottom of the drying machine box 3, and a filter assembly is provided at the air inlet of the fresh air compensation device. A cooling fan is provided at the top of the air cooler 4, and the air cooling zone of the air cooler 4 is two meters.

[0061] The axial flow fan is provided to draw air into the drying machine box 3, and the inhaled air is heated by the first zone dryer 3031 and the second zone dryer 3032, so that the entire drying machine box 3 is filled with hot air, which is convenient for drying and curing the printed pattern on the sheet. The cooling fan at room temperature draws in cold air from the air cooler 4 and sprays it on the surface of the dried sheet, which is convenient for quickly reducing the temperature of the sheet to room temperature.

[0062] When the present invention is in use, the sheet is manually placed on the table of the table component 601 so that it is located above the first vacuum suction cup 5015 on the shuttle in the transmission component 501. At the same time, because the narrow sheet printer 1 is provided with a foot switch that matches the cylinder 3 5016, the foot switch 1 can be stepped on after placement to make the cylinder 3 5016 in the transmission component 501 actuated, thereby lifting the shuttle in the transmission component 501 and making it rise vertically under the limit of the linear bearing 3 5014. At this time, the vacuum suction cup 5015 on the shuttle is simultaneously actuated, so that the vacuum suction cup 5015 can contact the placed sheet during the rising process and suck the sheet, so as to lift the sheet on the table.

[0063] After the cylinder 3 5016 is extended to the right position, a signal is sent out. Since the shuttle mounting plate 5013 is mounted on the linear guide rail 5012 through the slider, and the shuttle top extension cylinder 5017 is connected to the shuttle mounting plate 5013 through the shuttle connecting plate 5018, the activity mode of the shuttle top extension cylinder 5017 can be controlled to drive the two shuttles in the transmission component 501 to move backward along the linear guide rail 5012. When the slider moves to the limit distance and the shuttle top extension cylinder 5017 is retracted to the limit, the vacuum suction cup 5015 can stop suctioning and release the plate. Then, the cylinder 3 5016 is retracted to drive the two shuttles in the transmission component 501 to descend, so that the sheet is placed on the table in the table component 601 again. After the sheet is placed, the linear guide rail 5012 can be driven forward again by the shuttle top extension cylinder 5017 to reset.

[0064] At the same time, the six slide cylinders 6013 in the table component 601 move and extend at the same time to position the sheet. After the sheet is positioned, the table suction cup 6012 moves to adsorb the sheet on the table. Then the above steps are repeated, so that the cylinder 3 5016 drives the vacuum suction cup 5015 to extend. After the vacuum suction cup 5015 extends and adsorbs the sheet, the table suction cup 6012 is controlled to stop suction. Then, the shuttle top extension cylinder 5017 drives the two shuttles on the shuttle mounting plate 5013 to move forward along the linear guide rail 5012 again. The transmission of the sheet is the action process of the shuttle of the transmission component 501 repeatedly rising and falling and moving.

[0065] When the sheet is transferred to the printing position, the second printing foot switch can be stepped on to make the second cylinder 4012 extend downward. Because the scraper assembly 3011 and the ink return knife assembly 3012 are installed on the printing head mounting plate 2012 of the printing arm assembly 201 through the printing head support in the printing head assembly 301, and the printing arm assembly 201 is installed on the printing arm connecting support 4013, when the second cylinder 4012 is extended, it will drive the printing arm assembly 201 to move downward along the guide slide column 4016 in the screen lifting frame assembly 401 until the second cylinder 4012 is extended. After reaching the position, a signal is sent to retract the cylinder 1 3014 matching the scraper assembly 3011 in the printing head component 301, thereby putting down the scraper assembly 3011. After the cylinder 1 3014 is actuated, a signal is sent again to actuate the rodless cylinder 2011 in the printing arm component 201, thereby driving the printing head component 301 to move leftward along the guide shaft 2015. At the same time, when the rodless cylinder 2011 is actuated, the off-screen cylinder 1017 in the screen clamping component 101 can be controlled to extend slowly, thereby slowly lifting the screen plate component to a suitable height.

[0066] After that, after the rodless cylinder 2011 drives the printing head component 301 to move to the left and detects the limit signal, the cylinder 2 4012 is controlled to retract, thereby driving the printing arm component 201 to be lifted together with the printing head component 301, until the cylinder 2 4012 is extended into place, the cylinder 1 3014 matched with the ink return knife assembly 3012 is retracted, thereby putting down the ink return knife assembly 3012, and then the rodless cylinder 2011 of the printing arm component 201 is actuated, thereby driving the printing head component 301 to move to the left together, and driving the ink return knife assembly 3012 to move to the left for resetting, and at the same time, after the rodless cylinder 2011 is moved, the off-grid cylinder 1017 is controlled to retract, and the screen plate is put down again, and then after the printing head component 301 is reset, the cylinder 1 3014 matched with the ink return knife assembly 3012 can be controlled to move, thereby lifting the ink return knife assembly 3012 again for the next use, thereby completing the printing process;

[0067] When printing is completed, the above-mentioned sheet material transporting action can be repeated, and the two transport shuttles on the transport component 501 can be driven by the shuttle top extension cylinder 5017 to move backward along the linear guide rail 5012 to transport the printed screen to the sheet conveyor 2;

[0068] At the same time, during the screen transmission, the push rod of the lifting cylinder 2025 in the sheet conveyor 2 can be controlled in advance to push out in place to wait for the shuttle on the narrow sheet printing machine 1 to send the sheet. When the two sets of shuttles on the narrow sheet printing machine 1 extend, the sheets are placed on the two sets of belts in the belt transmission shuttle assembly 2023 of the sheet conveyor 2, and the photoelectric detection device detects the sheet release signal, the servo reduction motor 2024 is controlled to operate. Because the driving shaft of the servo reduction motor 2024 is connected to the pulley of the belt transmission shuttle assembly 2023 through the transmission shaft, the belt on the belt transmission shuttle assembly 2023 can be rotated by the servo reduction motor 2024 to drive the pulley to rotate, thereby driving the sheet placed thereon to move;

[0069] And through the above steps, the moving step distance of each sheet placement can be controlled by adjusting the number of rotations of the servo reduction motor 2024. When the sheet on the belt transmission shuttle assembly 2023 is placed enough and the photoelectric detection device at the left end detects the sheet, a signal is sent to control the lifting cylinder 2025 to retract, because the belt transmission shuttle assembly 2023 is installed in the gap of the transmission roller 2022;

[0070] Therefore, when the belt transmission shuttle assembly 2023 moves downward, the sheet can be placed on the transmission roller 2022. After that, when the lifting cylinder 2025 is retracted to its position and the belt transmission shuttle assembly 2023 is no longer in contact with the sheet, the reduction motor 2021 can be controlled to move. Since the driving shaft of the reduction motor 2021 is connected to the transmission roller 2022 by chain transmission, the driving shaft of the reduction motor 2021 can be rotated to drive the transmission roller 2022 to rotate, so that the sheet moves to the next station under the force of the rotation of the transmission roller 2022.

[0071] Because a conveyor mesh belt matching the transmission roller 2022 is installed in the drying machine box 3 through a rotating roller, and a drying reduction conveying motor matching the conveyor mesh belt is installed on the drying machine box 3, and the driving shaft of the drying reduction motor is connected to the rotating roller of the conveyor mesh belt through a chain drive, the conveyor mesh belt can be driven by the driving shaft of the drying conveying motor to rotate, so that the sheets sent from the sheet conveyor 2 can be transmitted to the first zone dryer 3031 and the second zone dryer 3032. Because an axial flow fan is installed on the top of the box body of the drying machine box 3, it plays a role in bringing wind into the drying machine box 3, and the inhaled wind is heated by the first zone dryer 3031 and the second zone dryer 3032, so that the entire drying machine box 3 can be filled with hot air;

[0072] Therefore, when the sheet passes through the drying box 3, the sheet is heated quickly, and after the sheet passes through the first zone drying machine 3031 and the second zone drying machine 3032, the printed pattern is dried and solidified in a short time. At the same time, before heating, the temperature in the first zone drying machine 3031 and the second zone drying machine 3032 can be independently controlled so as to be set according to the ink solidification temperature;

[0073] After the sheet is dried in the drying box 3, it is transmitted to the inside of the air cooler 4 along with the conveyor belt. The cooling fan at the air cooler 4 draws in cold air at room temperature and sprays it on the surface of the dried sheet, so that the temperature of the sheet can be quickly reduced to room temperature.

[0074] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A fully automatic screen printing production line for narrow sheets, characterized by: The invention comprises a narrow sheet printing machine (1), a sheet arrangement conveyor (2), a drying machine box (3), and an air cooling machine (4); the narrow sheet printing machine (1) is composed of a feed frame, a screen clamping component (101), a printing arm component (201), a printing head component (301), a screen lifting frame component (401), a transmission component (501), a table component (601), and an operation panel (701); The feed rack is installed at the front end of the sheet conveyor (2), the drying machine box (3) is installed on one side of the sheet conveyor (2), and the air cooler (4) is installed on one side of the drying machine box (3). The table component (601) has a table bottom frame (6011), and the table bottom frame (6011) is installed on the top of the feed rack. Three supporting tables are movably installed on the top of the table bottom frame (6011), and a plurality of table suction cups (6012) are arranged on the top of the supporting table in the center. A plurality of sliding cylinders (6013) are installed at the corners of the inside of the table bottom frame (6011), and the top of the telescopic push rod of the sliding cylinder (6013) is connected to the bottom surface of the supporting table through a stopper (6014); There is a gap between the three table bottom frames (6011), and a transmission component (501) is arranged at the top of the feed frame and in the gap. The transmission component (501) has a shuttle top extension cylinder (5017) and two support beams (5011). The two support beams (5011) are installed on the top of the feed frame by mounting bolts, and the support beams (5011) are located in the gap. The top of the support beam (5011) is provided with a straight line. A guide rail (5012), and a shuttle mounting plate (5013) is slidably mounted on the top of the linear guide rail (5012) through a slider, and linear bearings (5014) are arranged at the front and rear ends of the top of the shuttle mounting plate (5013), and a cylinder (5016) is fixedly mounted on the top of the shuttle mounting plate (5013), a transmission shuttle is mounted on the top of the telescopic rod of the cylinder (5016), and a plurality of vacuum suction cups (5015) are arranged on the top of the transmission shuttle; The screen lifting frame component (401) comprises an aluminum profile frame, which is installed at the rear position of the top end of the feed frame, and the front end of the aluminum profile frame is installed with a second cylinder (4012) through a cylinder support (4011), and a hand wheel (4014) is arranged at the top end of the cylinder support (4011), a printing arm connecting support (4013) is installed at the end of the push rod of the second cylinder (4012), and the front end of the aluminum profile is slidably installed with a second linear bearing (4015) through a guide slide column (4016) at both sides; The printing arm component (201) comprises a crossbeam, the rear end of which is mounted on the front end of a printing arm connecting support (4013) via fixing bolts, the front end of which is provided with a rodless cylinder (2011), the front end of which is slidably mounted with a printing head mounting plate (2012) via a linear bearing (213); The printing head component (301) comprises a printing head support, an ink return knife assembly (3012) and a scraper assembly (3011), and the printing head support is mounted on the front end of a printing head mounting plate (2012) by means of bolts, the ink return knife assembly (3012) and the scraper assembly (3011) are movably mounted below the printing head by means of two guide columns (3013), respectively, and cylinders (3014) are mounted on both sides of the top end of the printing head support, and two guide columns (3013) on the same side form a group, and the top ends of the two groups of guide columns (3013) are fixedly connected to a guide column connecting crossbeam (3015), and the push rod ends of the two cylinders (3014) are connected to the guide column connecting crossbeam (3015) by means of an adjusting handle assembly (3016).

2. The fully automatic screen printing production line for narrow sheet materials according to claim 1, characterized in that: The screen clamping component (101) has two support arms (1011), one of which is installed at a lower position on one side of the crossbeam by means of bolts, an off-grid cylinder (1017) is fixedly installed at a center position on the top end of one of the support arms (1011), a guide column 1 (1016) is slidably installed on both sides of the top end of one of the support arms (1011), the top end of the guide column 1 (1016) is connected to the end of the push rod of the off-grid cylinder (1017) via an adjustment plate, and the inner sides of the two guide columns 1 (1016) are both installed with support beams via hinge assemblies (1013).

3. The fully automatic screen printing production line for narrow sheets according to claim 2, characterized in that: The two support beams are also provided with a support column (1012) on one side away from the guide column (1016) through a hinge assembly (1013), and another support arm (1011) is movably installed on the outer ring of the two support columns (1012), the bottom ends of the two hinge assemblies (1013) are fixedly connected with the lower jaw (1015) of the net clamp, the top end of the hinge assembly (1013) is bolted with a locking handle (1014), and the bottom end of the locking handle (1014) is against the top end of the support beam.

4. The fully automatic screen printing production line for narrow sheets according to claim 1, characterized in that: The shuttle top extension cylinder (5017) is installed in the center of the rear end of the feed frame, and the front end of the telescopic rod of the shuttle top extension cylinder (5017) is connected to the shuttle mounting plate (5013) through the shuttle connecting plate (5018).

5. The fully automatic screen printing production line for narrow sheets according to claim 4, characterized in that: The transmission shuttle, shuttle mounting plate (5013), shuttle top extension cylinder (5017), and shuttle connection plate (5018) are not in contact with the table bottom frame (6011) and the support table, and after the telescopic rod of cylinder three (5016) is retracted, the height of the transmission shuttle and the vacuum suction cup (5015) does not exceed the height of the support table.

6. The fully automatic screen printing production line for narrow sheets according to claim 1, characterized in that: Buffer seats (2014) are provided on both sides of the rodless cylinder (2011), and guide shafts (2015) are slidably installed through both sides of the linear bearing (213), and both ends of the guide shaft (2015) are connected to the crossbeam by bolts.

7. The fully automatic screen printing production line for narrow sheet materials according to claim 1, characterized in that: The operating panel (701) is installed at the front end of the feed frame, and a foot switch 1 that matches cylinder 3 (5016) is provided at the lower front end of the feed frame, and a foot switch 2 that matches cylinder 2 (4012) is provided. The feed frame, crossbeam, and aluminum profile frame are provided with a plurality of in-position sensors that are adaptively matched with cylinder 2 (4012), cylinder 1 (3014), and rodless cylinder (2011).

8. The fully automatic screen printing production line for narrow sheets according to claim 1, characterized in that: The film arrangement conveyor (2) comprises a conveyor frame (202), a plurality of conveyor rollers (2022) are rotatably mounted on the top of the conveyor frame (202) via bearings, a protective cover (2026) is arranged at the front of the top of the film arrangement conveyor (2), a reduction motor (2021) is installed at the upper position inside the conveyor frame (202), and the drive shaft of the reduction motor (2021) is connected to the conveyor rollers (2022) via a transmission chain, and a lifting gear (2026) is installed at the rear of the conveyor frame (202). A lowering cylinder (2025), wherein a belt transmission shuttle assembly (2023) is arranged at the top end of a push rod of the lifting cylinder (2025), wherein the belt transmission shuttle assembly (2023) comprises a pulley, a servo reduction motor (2024) and two belts, wherein the two belts are rotatably mounted at the end of the lifting cylinder (2025) via a transmission frame, wherein the servo reduction motor (2024) is mounted at a rear position on one side of the transmission frame, and a driving shaft of the servo reduction motor (2024) is transmission-connected to a pulley of the belt transmission shuttle assembly (2023) via a transmission shaft.

9. A fully automatic screen printing production line for narrow sheets according to claim 8, characterized in that: The two transmission frames are in the same straight line with the transmission shuttle, and the transmission shuttle assembly (2023) does not contact the transmission roller (2022). After the push rod of the lifting cylinder (2025) is retracted to the limit, the top surface of the transmission shuttle assembly (2023) does not exceed the transmission roller (2022).

10. The fully automatic screen printing production line for narrow sheets according to claim 9, characterized in that: The drying machine box (3) comprises a zone one drying machine (3031) and a zone two drying machine (3031). A conveyor mesh belt is installed at a lower position inside the drying machine box (3) through a rotating roller, and a drying reduction motor is installed at a side position at the rear end of the drying machine box (3). The driving shaft of the drying reduction motor is connected to the conveyor mesh belt through a transmission chain group, and the height of the conveyor mesh belt matches the height of the transmission roller (2022). An axial flow fan, an exhaust fan and an exhaust valve that match the zone one drying machine (3031) and the zone two drying machine (3032) are installed at the top of the drying machine box (3). A fresh air compensation device is installed at the bottom of the drying machine box (3), and a filter assembly is provided at the air inlet of the fresh air compensation device. A cooling fan is provided at the top of the air cooler (4), and the air cooling zone of the air cooler (4) is two meters.

Citation Information

Patent Citations

  • Flow guide positioning mechanism, printing equipment and automatic screen printing machine

    CN109016803A

  • Electrothermal film printing system

    CN112455069A

  • Printing table surface device of screen printer

    CN203611549U

  • High-efficiency and high-precision silk-screen printing transmission device

    CN211730616U

  • Novel glass arrangement equipment

    CN213651169U

Cited By

  • Carbon oil character regional printing equipment and method thereof

    CN120792307A

  • Carbon oil letter subarea printing device and method thereof

    CN120792307B