Slab end cutting waste collecting device
By designing a combination device of chute, collection box and hanging rack, the problem of falling off the slab cutter and cooling water accumulation during continuous casting is solved, safe and efficient collection and transportation is achieved, and accidental shutdown and maintenance work is avoided.
Patent Information
- Application Number
- CN202421203728.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-30
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-05-30
AI Technical Summary
During the continuous casting of slabs, due to irregular shape and high heat, traditional collection devices are difficult to collect safely and effectively, and there are safety hazards of falling during lifting and the accumulation of cooling water.
A slab cutting head waste collection device including chutes, collection box and hanging frame is designed. The chutes are arranged in an inclined manner. A water leakage hole is provided at the bottom of the collection box. The smooth lifting is achieved through the coordination of the upper pin shaft and the lower pin shaft to prevent dropping. Falling and cooling water accumulates.
It realizes the safe and efficient collection and transportation of irregular slab cutters with high heat and high weight, avoids fall accidents during lifting, reduces maintenance workload, and prevents the accumulation of cooling water.
Smart Images

Figure CN222137728U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of continuous casting equipment, in particular to a slab cut end waste collection device. Background Art
[0002] During the slab continuous casting process, the ends of the slabs will have problems such as poor appearance, unqualified quality, and size differences. This part needs to be cut off, and the head cutting operation is an indispensable step. The slab head (referred to as the head cutting) has the characteristics of high heat, heavy weight, and irregular shape, and conventional collection devices are not suitable for collection. At present, most steel mills use cranes to directly remove the head cutting waste from the production line, but due to the irregular shape of the head cutting, whether it is lifted by wire rope binding, electromagnetic lifting, etc., the head cutting may fall during the lifting process, posing a safety hazard; at the same time, due to the high temperature of the head cutting, it is not convenient for personnel to perform operations such as bundling it. Utility Model Content
[0003] The utility model aims to provide a slab cut waste collection device to solve the problems in the prior art.
[0004] The utility model is realized through the following technical scheme: a slab cut head waste collection device, characterized in that: it includes a chute that matches with the fallen slab cut heads, the chute is arranged obliquely and fixed on the ground by a bracket, a collection box is arranged below the chute, and a hanger for lifting the collection box is also arranged on the collection box; an upper pin shaft and a lower pin shaft are respectively arranged on both sides of the collection box; the hanger includes a lifting ear, and a plate hook is respectively arranged on both sides of the lifting ear, a long strip axial hole matching with the lower pin shaft is arranged below the plate hook, and a hook groove matching with the upper pin shaft is arranged in the middle of the plate hook.
[0005] Furthermore: the chute includes a slide plate, ear plates are welded on both sides of the slide plate, and the ear plates are fixed to the fixing frame by bolts; a socket matching with the bracket is also arranged on the slide plate.
[0006] Further: the collection box includes a bottom plate, side plates, and end plates, which enclose a box body with an upper opening, and a fixed plate is fixed on the side plate, and an upper pin shaft and a lower pin shaft are respectively arranged between the side plate and the fixed plate.
[0007] Furthermore: a limit column is arranged on the inner side of the plate hook; an opening matched with the lifting device is arranged on the lifting ear.
[0008] Further: a plurality of groups of water leakage holes are arranged on the bottom plate of the collection box.
[0009] Furthermore: it also includes a slide plate, which is fixed on the roller table.
[0010] Furthermore: it also includes a moving unit; the moving unit includes a fixed frame fixed to the ground, a moving frame moving relative to the fixed frame, and a driving mechanism for driving the moving frame; a plurality of rollers are arranged on the moving frame.
[0011] The beneficial effects of the utility model are as follows: the structure of the utility model is not only simple in structure, but also can collect and carry slab cut ends with high heat, large weight and irregular shape, while preventing cooling water from accumulating in the collection box and causing an impact; during the lifting process, the plate hook matched with the upper pin shaft and the lower pin shaft is used to realize the smooth transportation of the collection box, avoiding the situation that the slab cut ends often fall during the lifting process in traditional lifting, thereby preventing unexpected shutdown accidents, reducing unnecessary maintenance workload, and realizing stable and continuous production of the continuous casting machine. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a top view of the working schematic diagram of the device of the utility model;
[0013] Figure 2 This is a cross-sectional view of the non-working state of the device of the utility model;
[0014] Figure 3 This is a cross-sectional view of the working state of the device of the utility model;
[0015] Figure 4 This is the front view of the hanger of the utility model;
[0016] Figure 5 This is a side view of the hanger of the utility model;
[0017] Figure 6 This is a top view of the collection box of the utility model device;
[0018] Figure 7 This is the front view of the collection box of the utility model device;
[0019] Figure 8 This is a side view of the chute of the utility model device;
[0020] Fig. 9 It is a top view of the chute of the utility model.
[0021] Among them, 1-chute, 101-ear plate, 102-slide plate, 103-jack, 104-screw hole, 2-bracket, 3-collection box, 301-bottom plate, 302-side plate, 303-end plate, 304-upper pin, 305-lower pin, 306-fixed plate, 307-slat, 308-leakage hole,
[0022] 4-hanger, 401-lifting ear, 402-plate hook, 403-limiting column, 404-axis hole, 5-roller, 6-slab cutting head, 7-movable frame, 8-slide plate. DETAILED DESCRIPTION
[0023] like Figure 1-9 The utility model shows a slab cut head waste collection device, which includes a chute 1 matched with the fallen slab cut head 6, the chute 1 is arranged obliquely and fixed on the ground by a bracket 2, a collection box 3 for collecting and accommodating the slab cut head 6 is arranged below the chute 1, and a hanger 4 for lifting the collection box 3 is also arranged on the collection box 3;
[0024] An upper pin shaft 304 and a lower pin shaft 305 are respectively arranged on both sides of the collection box 3; the hanger 4 includes a lifting ear 401, and a plate hook 402 is welded on both sides of the lifting ear 401, and a long strip-shaped shaft hole 404 matching with the lower pin shaft 305 is arranged below the plate hook 402, and a hook groove matching with the upper pin shaft 304 is arranged near the middle position on the plate hook 402.
[0025] In this solution, the lower side of the plate hook cooperates with the lower pin through the long strip-shaped shaft hole (rotation plus a certain displacement), and the hook groove and the upper pin are engaged. When lifting is required, the plate hook is controlled to fall by the crane, so that the lower pin cooperates with the upper part of the shaft hole, and then the plate hook is controlled to move in the direction of the upper pin, so that the upper pin enters from the opening of the hook groove, and then the crane rises, and the upper pin enters the hook groove and clamps. At this time, the collection box and the plate hook are stably matched, and lifting can be achieved. When it is necessary to unload the material when lifting to the scrap area, the crane falls, so that the upper pin rises relatively from the bottom of the hook groove to the opening of the hook groove, and then the crane is controlled to move horizontally, so that the upper pin is separated from the hook groove. When the plate hook is close to vertical, the crane rises, and the shaft hole of the plate hook rotates with the lower pin. Because the lower pin is located on one side of the collection box, the collection box will be flipped under the action of gravity during the crane's ascent, achieving the purpose of unloading. After unloading, refer to the above operation, enter the lifting state again and hoist it back to its position. After returning to its original position, pull the plate hook backwards. At this time, the limit column contacts the upper edge of the collection box, so that the plate hook remains in a position that does not hinder operation and is convenient for the crane hook to lift it.
[0026] Preferably, the chute 1 comprises a slide plate 102 made of thick steel plate, and ear plates 101 are welded on both sides of the slide plate 102. The ear plates 101 have screw holes 104 and are fixedly connected to the fixing frame by bolts; the slide plate 102 is also provided with a socket 103 that matches the bracket 2. The ear plates 101 can not only enhance the strength of the slide plate, but also play a guiding role to prevent the cut ends from falling. In addition, the ear plates 101 are also fixed to the fixing frame, which enhances the stability of the chute. The socket 103 matches the bracket, and the bracket 2 is inserted into the socket 103 and then welded and fixed.
[0027] Preferably: the collection box 3 includes a bottom plate 301, a side plate 302, and an end plate 303. The bottom plate 301, the side plate 302, and the end plate 303 are welded to each other and enclose a box body with an opening on the top. A fixing plate 306 is also fixed on the side plate 302, and an upper pin shaft 304 and a lower pin shaft 305 are respectively arranged between the side plate 302 and the fixing plate 306.
[0028] Preferably, a limiting column 403 is provided on the inner side of the plate hook 402, and an opening matched with the lifting device is provided on the lifting ear 401. The limiting column 403 matches with the upper edge of the collection box and can support the hanger in the non-lifting state.
[0029] Preferably, a plurality of groups of water leakage holes 308 are arranged on the bottom plate 301 of the collecting box 3 , so as to prevent the accumulation of cooling water or other liquid in the collecting box 3 .
[0030] Preferably, it also includes a slide plate 8, which is tilted and fixed on the roller conveyor (roller conveyor seat and other parts), with the lower end corresponding to the chute, so as to send the cut heads dropped from the roller conveyor into the chute.
[0031] Preferably: it also includes a moving unit; the moving unit includes a fixed frame fixed to the ground, a moving frame moving relative to the fixed frame, and a driving mechanism for driving the moving frame; multiple groups of slab conveying rollers close to the chute (incoming direction) are arranged on the moving frame. Among them, the purpose of the moving unit is to make the roller produce a certain displacement, and the corresponding structure is the existing technology, which can be used by those skilled in the art for reference. Only the moving frame 7 is shown in the attached figure. As an embodiment, the following structure can be adopted: the fixed frame is fixed to the ground, a slide rail is fixed on the fixed frame, a slide trough matching the slide rail is fixed under the moving frame, the roller bearing seat is bolted to the moving frame, the driving mechanism can use a hydraulic cylinder or an electric telescopic rod, the main body is fixed to the ground or the fixed frame, and the movable end matches the moving frame.
[0032] Preferably, a support slat or a support net is arranged between the two rollers near the chute, and the support slat is fixed on the rollers through a bracket to support the cut ends to prevent them from falling or getting stuck in the gap of the rollers. The specific position of the support slat is based on the position (of the cut ends) where the slab reaches after cutting on the production line, usually between the two rollers near the chute.
[0033] In this solution, the connection relationship between the various components can be achieved by welding, bolt connection and other matching methods in the prior art. Example
[0034] This embodiment discloses a slab cut end waste collection device, comprising a chute 1, a bracket 2, a collection box 3, a hanger 4, a roller 5, a slab cut end 6, a movable frame 7, and a slide plate 8. The chute 1 is used for the slab cut end to slide freely into the collection box, the bracket 2 is used to ensure the stability of the chute 1, the collection box 3 is used to collect and transport the discarded slab cut ends, and the hanger 4 is used to lift the collection box 3.
[0035] Among them, the chute 1 includes an ear plate 101, a slide plate 102, a socket 103 and a screw hole 104. The bottom of the chute 1 is a slide plate 102 with a socket 103. The bracket 2 fixed underground is welded to the slide plate 102 through the socket 103. An ear plate 101 with a screw hole 104 is welded on both sides of the slide plate 102. The ear plates 101 on both sides are fixed to the fixing frames at both ends by bolts to keep the chute 1 stable as a whole. The collecting box 3 includes a bottom plate 301, a side plate 302, an end plate 303, an upper pin shaft 304, a lower pin shaft 305, a fixing plate 306, a slat 307 and a water leakage hole 308. The collecting box 3 is arranged below the end of the chute 1. A side plate 302 is welded on both sides of the bottom plate 301, and an end plate 303 is welded on the front and rear ends respectively. An upper pin shaft 304 and a lower pin shaft 305 are welded on the upper and lower parts of the outer sides of the side plates 302 respectively. The other ends of the upper pin shaft 304 and the lower pin shaft 305 are welded to the fixing plate 306. The fixing plate 306 and the side plates 302 are welded and reinforced by slats 307. The hanger 4 includes a lifting ear 401, a plate hook 402, a limiting column 403 and an axial hole 404. A plate hook 402 with an axial hole 404 at the lower end is welded on both sides of the lifting ear 401. The lower pin shaft 305 is arranged inside the pin shaft hole 404, and a limiting column 403 is welded on the inner upper part of the plate hook 402.
[0036] Preferably, a slide plate 8 is provided between the chute 1 and the roller 5, and the slide plate 8 is welded to the movable frame 7 through a crossbeam, so as to prevent the slab cut head 6 from falling into the lower part of the roller after being separated from the slab.
[0037] Preferably, it also includes a plate hook 402 that cooperates with the upper pin shaft 304 and the lower pin shaft 305. When the hanger 4 is in working state, the plate hook 402 can be synchronously locked with the upper pin shaft 304 and the lower pin shaft 305 to prevent the collection box 3 from falling off.
[0038] Preferably, a plurality of groups of water leakage holes 308 are arranged on the bottom plate 301 of the collecting box 3 , so as to prevent the accumulation of cooling water or other liquid in the collecting box 3 .
[0039] Preferably, it also includes limit posts 403, and two groups of limit posts 403 are respectively welded to the inner sides of the plate hooks 402. When the device is in a non-working state, the limit posts 403 drive the hanger 4 to stop on the side plate 302 to prevent the hanger 4 from falling further.
[0040] When the flame cutting machine separates the slab produced by the continuous casting machine from the slab head 6, the moving frame 7 drives the roller 5 to move backward, and a certain distance appears between the two rollers 5, while the slab head 6 continues to be transported forward with the roller 5. When the slab head 6 leaves the support of the roller 5, it falls into the chute 1 through the slide 8. The slab head 6 finally slides into the collection box 3 by its own gravity and the inclination angle of the chute 1. Then, the crane is used to move the hanger 4 from the non-working state tilted backward to the working state tilted forward, and the hanger 4 is lifted, thereby driving the collection box 3 to be transported to the waste area. At this time, the upper pin 304, the lower pin 305 and the plate hook 402 are locked and matched with each other to ensure the stability of the collection box 3 during the lifting process. After the lifting is completed, the collection box 3 is put back to its original position to wait for the next collection of the slab head 6, and the moving frame 7 drives the roller 5 to move forward, and the normal working distance between the two rollers 5 is restored.
[0041] The structure of the utility model can not only collect and carry slab heads with high heat, large weight and irregular shapes, but also prevent accidents such as burns or scratches caused by the collection process, thus ensuring personal safety. At the same time, the leakage hole 308 can be used to prevent cooling water from accumulating in the collection box 3 and causing an impact. During the lifting process, the plate hook 402 matched with the upper pin shaft 304 and the lower pin shaft 305 can realize the smooth transportation of the collection box 3, thus avoiding the situation that the slab head 6 often falls during the lifting process in traditional lifting, thereby preventing unexpected shutdown accidents, reducing unnecessary maintenance workload, and realizing industrial automation.
Claims
1. A slab cutting waste collection device, characterized in that: It comprises a chute (1) that matches with the fallen slab cut head (6), the chute (1) is arranged at an angle and fixed on the ground by a bracket (2), a collection box (3) is arranged below the chute (1), and a hanger (4) for lifting the collection box (3) is also arranged on the collection box (3); An upper pin shaft (304) and a lower pin shaft (305) are respectively arranged on both sides of the collection box (3); the hanger (4) comprises a lifting ear (401), and plate hooks (402) are respectively arranged on both sides of the lifting ear (401); a long strip-shaped shaft hole (404) matching with the lower pin shaft (305) is arranged below the plate hook (402), and a hook groove matching with the upper pin shaft (304) is arranged in the middle of the plate hook (402).
2. A slab cut waste collection device according to claim 1, characterized in that: The chute (1) comprises a slide plate (102), ear plates (101) are welded on both sides of the slide plate (102), and the ear plates (101) are fixed to a fixing frame by bolts; a socket (103) matching with the bracket (2) is also arranged on the slide plate (102).
3. The slab cut waste collection device according to claim 1, characterized in that: The collection box (3) comprises a bottom plate (301), a side plate (302), and an end plate (303); the bottom plate (301), the side plate (302), and the end plate (303) enclose a box body with an upper opening; a fixing plate (306) is also fixed on the side plate (302); an upper pin shaft (304) and a lower pin shaft (305) are respectively arranged between the side plate (302) and the fixing plate (306).
4. The slab cut waste collection device according to claim 1, characterized in that: A limiting column (403) is arranged on the inner side of the plate hook (402); and an opening matched with the lifting device is arranged on the lifting ear (401).
5. The slab cut waste collection device according to claim 1, characterized in that: A plurality of groups of water leakage holes (308) are arranged on the bottom plate (301) of the collection box (3).
6. The slab cut waste collection device according to claim 1, characterized in that: It also includes a slide plate (8), which is fixed on the roller conveyor.
7. The slab cut waste collection device according to claim 1, characterized in that: It also includes a moving unit; the moving unit includes a fixed frame fixed to the ground, a moving frame (7) moving relative to the fixed frame, and a driving mechanism for driving the moving frame; a plurality of rollers are arranged on the moving frame.
