Die cleaning device for brake pad hot press
By designing a mobile cleaning device and a dust extraction device on the brake pad hot press mold, and using a transmission motor and a exhaust fan to achieve automatic cleaning, the problem of material residue in the hot press hole is solved, ensuring the improvement of brake pad quality and production efficiency.
Patent Information
- Application Number
- CN202420238926.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-31
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-01-31
AI Technical Summary
The existing brake pad hot press molds cannot completely remove the materials in the hot press hole during the cleaning process, resulting in uneven distribution of friction materials, affecting the compactness and quality of the brake pads.
A mold cleaning device including a mold table, a hot pressing hole, a mobile cleaning device and a dust extraction device is designed. The cleaning brush and exhaust fan driven by a transmission motor are used to achieve automatic cleaning through horizontal and longitudinal slide rails, and the cleaning brush and exhaust air are exhausted. The combination of pipes can completely remove dust and materials in the hot press holes during the cleaning process.
The complete cleaning of the hot press hole is achieved, ensuring the uniform quality and proportion of newly loaded materials, improving the production quality of brake pads, improving work efficiency and high automation.
Smart Images

Figure CN222153206U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mold cleaning, in particular to a mold cleaning device for a brake pad hot press. Background Art
[0002] A hot press is a device that heats two pre-fluxed and tinned parts to a temperature high enough to melt and flow the solder. After solidification, a permanent electrical and mechanical connection is formed between the parts and the solder. Depending on the product, the heating rate can be selected. The titanium alloy pressure head ensures uniform temperature, fast heating and long service life. The pressure head is specially designed with a horizontal adjustable design to ensure that the components are evenly pressed. Existing brake pads are generally composed of steel plates, adhesive insulation layers and friction blocks. The insulation layer is composed of non-heat-conducting materials for the purpose of heat insulation. The friction block is composed of friction material and adhesive. When braking, it is squeezed on the brake disc or brake drum to generate friction, thereby achieving the purpose of vehicle deceleration and braking. In most cases, the brake pad manufacturing process is to put the evenly mixed friction material into a mold and press it into a friction pad through a hot press. However, in the process of brake pad manufacturing, whether the friction material and adhesive put into the mold are evenly distributed on the steel plate mold will directly affect the density of the pressed product, and whether the inside of the hot pressing hole is clean directly affects the distribution of the friction material on the mold. Uneven distribution of friction material often causes looseness or air holes in the pressed brake pad, and in more serious cases, it may directly lead to the scrapping of the brake pad. The patent number is CN213767347U, and its name is a brake pad hot press mold cleaning device. Although it can clean the mold table and hot pressing holes, the hot pressing raw materials cannot be cleaned out of the hot pressing holes. The newly added friction material will cause certain changes in the material quality and proportion in the hot pressing holes, thereby affecting the quality of the brake pads. Utility Model Content
[0003] In view of the above-mentioned defects or deficiencies in the prior art, it is desirable to provide a mold cleaning device for a brake pad hot press.
[0004] According to the technical solution provided in the embodiment of the present application, a mold cleaning device for a brake pad hot press includes a mold table and a plurality of hot pressing holes arranged on the mold table. A mobile cleaning device is provided on the mold table. The mobile cleaning device realizes lateral movement through a lateral slide rail on the mold table and realizes longitudinal movement through a longitudinal slide rail on the lateral slide rail. The mobile cleaning device is connected to the longitudinal slide rail through a slider; the cleaning device on the mobile cleaning device moves up and down relative to the slider, and the cleaning brush on the cleaning device is connected to a dust extraction device, which extracts dust and materials cleaned by the cleaning brush.
[0005] Furthermore, the cleaning brush on the cleaning device is rotated in the horizontal direction through the transmission motor, so as to facilitate the cleaning of the material on the inner wall of the hot pressing hole.
[0006] Furthermore, the cleaning brush includes a brush shaft and bristles, the bristles are fixed to the lower end of the outer end surface of the brush shaft, the brush shaft is hollow inside, and the transmission gear on the transmission motor is meshed with the gear teeth on the outer end surface of the brush shaft.
[0007] Furthermore, the dust extraction device includes an exhaust fan and an exhaust pipe, the exhaust fan is connected to the cleaning brush through the exhaust pipe, and the exhaust pipe is fixedly inserted into the brush shaft through a bearing, so as to realize dust and material extraction while cleaning.
[0008] Furthermore, the exhaust pipe is a telescopic pipe, which ensures the connection between the dust extraction device and the cleaning device when the cleaning pipe moves up and down.
[0009] Furthermore, the transverse slide rail is placed in the groove on the end surface of the mold table, thereby reducing the influence of the mobile cleaning device arranged on the mold table on the hot pressing molding.
[0010] To sum up, the beneficial effects of the present application are as follows: the device of the present application connects the exhaust fan with the cleaning brush of the cleaning device. When the cleaning brush is working, the exhaust fan is turned on, so that the dust swept by the cleaning brush or the material adhering to the inner wall of the hot pressing hole can be drawn out of the hot pressing hole, and the hot pressing hole can be thoroughly cleaned, so that the quality and proportion of the material newly loaded into the hot pressing hole are uniform, and the production quality of the brake pad is prevented from being affected by hot pressing due to the material being retained in the hot pressing hole; at the same time, since the cleaning brush can move on the mold table through the horizontal slide rail and the longitudinal slide rail, and the cleaning brush can move up and down relative to the slider, the upper end surface and the hot pressing hole of the mold table can be automatically cleaned, the degree of automation is high, and the work efficiency is greatly improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Other features, objects and advantages of the present application will become more apparent by reading the detailed description of non-limiting embodiments made with reference to the following drawings:
[0012] Figure 1 It is a structural schematic diagram of the overall device of the utility model;
[0013] Figure 2 It is a right side structural schematic diagram of the overall device of the utility model;
[0014] Figure 3 It is a structural schematic diagram of the mobile cleaning device of the utility model.
[0015] Numbers in the figure: mold table-1; hot pressing hole-2; mobile cleaning device-3; cleaning device-31; cleaning brush-311; brush shaft-3111; brush bristles-3112; transmission motor-312; dust extraction device-32; exhaust fan-321; exhaust pipe-322; horizontal slide rail-4; longitudinal slide rail-5; slider-6. DETAILED DESCRIPTION
[0016] The present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the relevant invention, rather than to limit the invention. It is also necessary to explain that, for ease of description, only the parts related to the invention are shown in the accompanying drawings.
[0017] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0018] A mold cleaning device for a brake pad hot press, such as Figure 1 and Figure 2 As shown, a plurality of hot pressing holes 2 are provided on the upper end surface of the mold table 1, and a movable cleaning device 3 above the mold table 1 is moved horizontally by a horizontal slide rail 4 located on the mold table 1, and is moved longitudinally by a longitudinal slide rail 5 on the horizontal slide rail 4.
[0019] like Figure 2 and Figure 3 As shown, the exhaust fan 321 on the dust extraction device 32 on the mobile cleaning device 3 is fixed on the slider 6, and the exhaust fan 321 is connected to the cleaning device 31 through the exhaust pipe 322, and the cleaning device 31 is slidably connected to the right end surface of the slider 6 through the sliding plate, so that the cleaning device 31 can move up and down relative to the slider 6, and the upper end surface of the cleaning device 31 is fixed with a transmission motor 32, and the gear on the motor shaft of the transmission motor 312 is meshed with the gear on the brush shaft 3111 of the cleaning brush 311, and the brush shaft 3111 is fixed through the sliding plate through the bearing, and the lower end portion of the outer end surface of the brush shaft 3111 is evenly provided with bristles 3112;
[0020] The exhaust pipe 322 is connected to the cleaning device 31 by connecting to the brush shaft 3111. The exhaust pipe 322 is inserted into the hollow brush shaft 3111 through a bearing. The brush shaft 3111 is a cylindrical structure with open upper and lower end surfaces.
[0021] like Figure 1 and Figure 2 As shown, the transverse slide rail 4 is located in the groove of the upper end surface of the mold table 1, and the transverse slide rail 4 is two parallel horizontal screws, and two vertically placed vertical rods are threaded on the horizontal screws, and the vertical rods are slidably connected to the inner end surface of the groove of the mold table 1 through the sliding block. When the two horizontal screws rotate with the rotating motor fixed inside the mold table 1, the two vertical rods connected by the longitudinal slide rail 5 will move horizontally on the mold table 1 with the longitudinal slide rail 5 and the mobile cleaning device 3 on the longitudinal slide rail 5;
[0022] If it is necessary to move the mobile cleaning device 3 to a specific position, such as a hot pressing hole 2, the mobile cleaning device 3 is moved to the specific position through the transverse slide rail 4 and the longitudinal slide rail 5, and then the cleaning device 31 is moved down by the electric slider until the cleaning brush 311 is placed in the hot pressing hole 2, and then the transmission motor 312 is started to make the cleaning brush 311 rotate relative to the sliding plate and the exhaust pipe 322 to clean the inner wall of the hot pressing hole 2. During the cleaning process of the cleaning brush 311, the exhaust fan 321 is started so that the cleaned dust or material will be sucked into the exhaust pipe 322 through the lower port of the brush shaft 3111 and be sucked out by the exhaust fan 321.
[0023] In this solution, a collection bag is provided at the air outlet of the exhaust fan 321 to recycle materials and prevent the collected dust and materials from being dispersed into the working environment and polluting the working environment.
[0024] The above description is only an explanation of the preferred embodiments of the present application and the technical principles and other schemes used. At the same time, the scope of the invention involved in the present application is not limited to the technical scheme formed by a specific combination of the above technical features, but also should cover other technical schemes formed by any combination of the above technical features or their equivalent features without departing from the inventive concept. For example, the above features are replaced with the technical features with similar functions disclosed in the present application (but not limited to) by each other to form a technical scheme.
Claims
1. A mold cleaning device for a brake pad hot press, comprising a mold table (1), and a plurality of hot pressing holes (2) arranged on the mold table (1), Features: The mold table (1) is provided with a movable cleaning device (3), the movable cleaning device (3) is moved horizontally by means of a horizontal slide rail (4) on the mold table (1), and is moved vertically by means of a vertical slide rail (5) on the horizontal slide rail (4), and the movable cleaning device (3) is connected to the vertical slide rail (5) by means of a slider (6); The cleaning device (31) on the mobile cleaning device (3) moves up and down relative to the slider (6); the cleaning brush (311) on the cleaning device (31) is connected to a dust extraction device (32); and the dust extraction device (32) extracts dust and materials cleaned by the cleaning brush (311).
2. A mold cleaning device for a brake pad hot press according to claim 1, Features: The cleaning brush (311) on the cleaning device (31) is rotated in the horizontal direction via a transmission motor (312).
3. A mold cleaning device for a brake pad hot press according to claim 2, Features: The cleaning brush (311) comprises a brush shaft (3111) and bristles (3112), wherein the bristles (3112) are fixed to the lower end portion of the outer end surface of the brush shaft (3111), the brush shaft (3111) is hollow inside, and the transmission gear on the transmission motor (312) is meshed with the gear teeth on the outer end surface of the brush shaft (3111).
4. A mold cleaning device for a brake pad hot press according to claim 3, Features: The dust extraction device (32) comprises an exhaust fan (321) and an exhaust pipe (322); the exhaust fan (321) is connected to the cleaning brush (311) via the exhaust pipe (322); and the exhaust pipe (322) is fixedly inserted into the brush shaft (3111) via a bearing.
5. A mold cleaning device for a brake pad hot press according to claim 4, Features: The exhaust pipe (322) is a telescopic pipe.
6. A mold cleaning device for a brake pad hot press according to claim 1, Features: The transverse slide rail (4) is placed in a groove on the upper end surface of the mold table (1).
