Plastic hose gloss oil curing mechanism

By introducing a spin oil coating mechanism and a reflector into the varnish curing mechanism, focusing on ultraviolet light, and using cooling and discharge mechanisms, the problems of manual loading and unloading and difficulty in focusing in the prior art are solved, and the curing efficiency is improved and effects.

CN222174675UActive Publication Date: 2024-12-17WEIFANG ZHIYE PLASTIC CO LTD
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Patent Information

Application Number
CN202420263159.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-03
Publication Date
2024-12-17
Estimated Expiration
2034-02-03

AI Technical Summary

Technical Problem

The existing varnish curing mechanism requires manual loading and unloading, which wastes time. The plastic hose is round, making UV light difficult to focus and evenly illuminate, resulting in low curing efficiency.

Method used

A plastic hose varnish curing mechanism including a curing box, a collection mechanism, a rotating mechanism, an oil coating mechanism, a cooling mechanism and a discharge mechanism are designed. The varnish curing distance is shortened through the rotating mechanism and an oil coating mechanism, and the reflector is used. Focus on ultraviolet light, the cooling mechanism reduces the temperature, and the discharge mechanism automatically rolls up the cured plastic hose.

Benefits of technology

Improves working efficiency, prevents impurities from sticking to plastic hose, enhances curing effect, shortens the distance from coating to curing, ensures that the varnish oil is evenly coated and cured, and reduces the temperature to prevent deformation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of gloss oil curing, in particular to a gloss oil curing mechanism for a plastic hose, which not only shortens the distance between gloss oil coating and curing, prevents the plastic hose from being adhered to other impurities in the transfer process, but also improves the working efficiency by adding a feeding and discharging device. Ultraviolet light can be focused and uniformly irradiated to the surface of the plastic hose, so that the curing effect is enhanced; comprising a curing box; the device further comprises a collecting mechanism, a rotating mechanism, an oil coating mechanism, a cooling mechanism and a discharging mechanism, the collecting mechanism is installed on the curing box so that dripping gloss oil can be conveniently collected, the rotating mechanism is installed on the curing box, and the oil coating mechanism is installed on the rotating mechanism and cooperates with the rotating mechanism to coat the plastic hose with the gloss oil. The cooling mechanism is installed on the curing box and reduces the temperature in the curing box, and the discharging mechanism is installed on the curing box and rolls up the cured plastic hose.
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Description

Technical Field

[0001] The utility model relates to the technical field of varnish curing, in particular to a varnish curing mechanism for a plastic hose. Background Art

[0002] UV curing is a curing process that uses ultraviolet light as energy to trigger a chemically active liquid formula to achieve a rapid reaction on the surface of the substrate. Since UV curing does not contain any organic solvents or inert diluents, curing does not require heating and has the significant advantages of fast speed and low cost. In recent years, it has gradually replaced traditional curing methods in the printing industry, metal decoration, machinery and medical treatment, and has begun to be widely used in digital inkjet printing technology.

[0003] Existing varnish curing mechanisms, such as a fully automatic temperature-controlled varnish curing machine for PVC advertising boards disclosed in the utility model patent with application number 202121263461.X, have a main structure including a box body, an inlet and outlet are opened on one side of the box body, a hinged plate is hinged on one side of the box body, two pins are movably installed inside one side of the hinged plate, two pin holes are opened at the bottom of one side of the box body, a rubber block is fixedly installed on the top of the hinged plate, guide rail grooves are fixedly installed on both sides of the inner cavity of the box body, electric guide rails are movably installed inside the guide rail grooves, and support plates are fixedly installed on the opposite sides of the electric guide rails; when in use, through the ultraviolet curing lamp that is set, cold light curing may be required during the light curing process of the PVC advertising board during operation. When cold light curing is required, the ultraviolet curing lamp and the refrigerator are started, so that the equipment can change the operation mode to meet different operation requirements.

[0004] However, the existing varnish curing mechanism still requires manual loading and unloading, which is very time-consuming. In addition, the plastic hose is round, and it is difficult for the ultraviolet light to be focused and evenly irradiated onto the surface of the plastic hose. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides a plastic hose varnish curing mechanism which not only shortens the distance between coating varnish and curing to prevent the plastic hose from sticking to other impurities during transportation, but also adds a loading and unloading device to improve work efficiency, and can focus ultraviolet light and evenly irradiate the surface of the plastic hose, thereby enhancing the curing effect.

[0006] The utility model discloses a varnish curing mechanism for a plastic hose, comprising a curing box; further comprising a collecting mechanism, a rotating mechanism, an oiling mechanism, a cooling mechanism and a feeding mechanism, wherein the collecting mechanism is installed on the curing box for the convenience of collecting dripping varnish, the rotating mechanism is installed on the curing box, the oiling mechanism is installed on the rotating mechanism and cooperates with the rotating mechanism to coat the plastic hose with varnish, the cooling mechanism is installed on the curing box and reduces the temperature in the curing box, the feeding mechanism is installed on the curing box and rolls up the cured plastic hose; the oiling mechanism coats the surface of the plastic hose with varnish, the rotating mechanism drives the oiling mechanism to rotate, and it is convenient to coat the plastic hose evenly, and then the plastic hose is placed in the curing box, the curing box cures the varnish, shortens the distance from coating the varnish to curing, prevents impurities from adhering to the surface of the plastic hose, reduces the temperature in the curing box by the cooling mechanism, and prevents the plastic hose from deforming, and after curing is completed, the plastic hose is rolled up and packaged by the feeding mechanism.

[0007] Preferably, the curing box includes a box body, a controller, a curing lamp, a reflector and two sets of thermometers. The box body is placed on a workbench, a cavity is provided inside the box body and loading and unloading ports are opened at the front and rear ends of the box body, the controller is installed on the outer wall of the box body, the curing lamp is installed on the top of the cavity of the box body, the reflector is installed on the bottom of the cavity of the box body, and the two sets of thermometers are installed on the side walls of the cavity of the box body; the plastic hose enters the cavity of the box body through the loading port of the box body, the curing lamp is turned on by the controller, the curing lamp irradiates ultraviolet rays onto the plastic hose, and then reflects them to the bottom of the plastic hose through the reflector to complete the curing of the varnish of the plastic hose, the temperature in the cavity of the box body is measured by the thermometer, and the temperature in the cavity is displayed on the controller for easy observation by workers.

[0008] Preferably, the collecting mechanism includes a card block, a partition, a glass plate and a handle, the card block is installed on the inner side wall of the cavity of the box, a sliding groove is opened in the cavity of the box and is opposite to the card block, the partition is slidably installed in the sliding groove of the box, the glass plate is installed on the partition and is stuck on the card block, and the handle is installed on the partition and is located outside the cavity of the box; the glass plate is located below the plastic hose, and the varnish coated on the plastic hose may drip onto the glass plate, preventing the varnish from dripping onto the reflector and causing damage to the instrument. When too much varnish drips onto the reflector, the partition and glass plate can be pulled out and replaced by the handle.

[0009] Preferably, the rotating mechanism includes an electric motor, a reducer, a transmission shaft, a bevel gear, an outer cylindrical support, four groups of brackets and four groups of rollers. The bottom end of the electric motor is connected to the top of the box, the bottom end of the reducer is connected to the top of the box, the transmission shaft is rotatably mounted on the reducer, the bevel gear is mounted on the transmission shaft, the outer cylindrical support is mounted on the side wall of the box where the feeding port is located, the four groups of brackets are respectively mounted on the outer cylindrical support, and the four groups of rollers are respectively rotatably mounted on the four groups of brackets; start the electric motor, the electric motor drives the transmission shaft to rotate through the reducer, the transmission shaft drives the bevel gear to rotate, the oiling mechanism is rotatably mounted on the four groups of rollers and meshes with the transmission shaft for transmission, and the bevel gear drives the oiling mechanism to rotate, so as to facilitate the varnish coating of the plastic hose.

[0010] Preferably, the oiling mechanism includes gears, two groups of paint boxes and two groups of brushes. The gears are rotatably installed on four groups of rollers and mesh with bevel gears for transmission. The two groups of paint boxes are respectively installed in the gears, and the two groups of brushes are respectively installed on the two groups of paint boxes. The plastic hose enters the feeding port of the box through between the two groups of brushes, and then enters the cavity of the box. The bevel gear drives the gear to rotate, and the gear drives the two groups of paint boxes and the two groups of brushes to rotate. The varnish in the two groups of paint boxes flows into the two groups of brushes, and the two groups of brushes apply the varnish on the plastic hose. Since the distance between the two groups of brushes and the feeding port of the box is extremely short, impurities are prevented from sticking to the plastic hose in the middle, thereby ensuring the uniformity of the varnish.

[0011] Preferably, the cooling mechanism includes a second transmission shaft, a water pump, a water pipe, two groups of heat exchange tubes and a drain pipe. The second transmission shaft is rotatably mounted on the reducer, the water pump is mounted on the top of the box and connected to the second transmission shaft, the water pipe is mounted on the water pump and connected to the water outlet of the water pump, the two groups of heat exchange tubes are respectively mounted in the cavity of the box and connected to the inside of the water pipe, and the drain pipe is connected to the inside of the two groups of heat exchange tubes; the reducer drives the second transmission shaft to rotate, the second transmission shaft starts the water pump, the water inlet of the water pump is connected to an external water source, the water pump draws out external cooling water, and then transports it to the two groups of heat exchange tubes through the water pipe, the heat exchange tubes exchange heat with the inside of the cavity of the box, thereby reducing the internal temperature of the cavity of the box and preventing the temperature of the plastic hose from being too high, and then the cooling water is discharged from the equipment through the drain pipe.

[0012] Preferably, the unloading mechanism includes two groups of support rods, a second motor, a rotating shaft, a fixing buckle and two groups of guardrails, the two groups of support rods are installed on the outer side wall of the unloading port of the box body, the second motor is installed on a group of support rods, the rotating shaft is rotatably installed on the two groups of support rods and is transmission-connected to the second motor, the fixing buckle is installed on the rotating shaft, and the two groups of guardrails are installed on the rotating shaft; one end of the solidified plastic hose is fixed to the rotating shaft by the fixing buckle, and then the second motor is started, the second motor drives the rotating shaft to rotate, and the rotating shaft drives the plastic hose to roll up the plastic hose, and the plastic hose is prevented from deviating from the rotating shaft by setting two groups of guardrails.

[0013] Preferably, the reflector is in a parabolic shape. Since the reflector is in a parabolic shape, the ultraviolet light can be focused and evenly irradiated onto the surface of the plastic hose, thereby enhancing the varnish curing effect on the plastic hose.

[0014] Compared with the prior art, the utility model has the following beneficial effects: the oiling mechanism applies varnish on the surface of the plastic hose, the rotating mechanism drives the oiling mechanism to rotate, so as to facilitate uniform coating on the plastic hose, and then the plastic hose is put into the curing box, the curing box cures the varnish, shortening the distance from applying the varnish to curing, preventing impurities from adhering to the surface of the plastic hose, lowering the temperature in the curing box through the cooling mechanism, preventing the plastic hose from deformation, and after curing is completed, the plastic hose is rolled up and packaged by the unloading mechanism. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the axonometric structure of the utility model;

[0016] Figure 2 It is a schematic diagram of the cross-section axonometric structure of the curing box, the collecting mechanism and the cooling mechanism of the utility model;

[0017] Figure 3 It is a schematic diagram of the cross-sectional axonometric structure of the rotating mechanism, the oiling mechanism and the cooling mechanism of the utility model;

[0018] Figure 4 It is an axonometric structural diagram of the curing box and cooling mechanism of the utility model;

[0019] Figure 5 It is a partially enlarged axonometric structural schematic diagram of the blanking mechanism of the utility model.

[0020] Markings in the attached drawings: 01, curing box; 11, box body; 12, controller; 13, curing lamp; 14, reflector; 15, thermometer; 02, collecting mechanism; 21, block; 22, partition; 23, glass plate; 24, handle; 03, rotating mechanism; 31, motor one; 32, reducer; 33, transmission shaft one; 34, bevel gear; 35, outer cylindrical support; 36, bracket; 37, roller; 04, oiling mechanism; 41, gear; 42, paint box; 43, brush; 05, cooling mechanism; 51, transmission shaft two; 52, water pump; 53, water pipe; 54, heat exchange pipe; 55, drain pipe; 06, unloading mechanism; 61, support rod; 62, motor two; 63, rotating shaft; 64, fixing buckle; 65, guardrail. DETAILED DESCRIPTION

[0021] In order to facilitate the understanding of the utility model, the utility model will be described more comprehensively below with reference to the relevant drawings. The utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.

[0022] The utility model discloses a plastic hose varnish curing mechanism, comprising a curing box 01; a collecting mechanism 02, a rotating mechanism 03, an oiling mechanism 04, a cooling mechanism 05 and a feeding mechanism 06, wherein the collecting mechanism 02 is mounted on the curing box 01 to collect dripping varnish conveniently, the rotating mechanism 03 is mounted on the curing box 01, the oiling mechanism 04 is mounted on the rotating mechanism 03 and cooperates with the rotating mechanism 03 to coat the plastic hose with varnish, the cooling mechanism 05 is mounted on the curing box 01 and reduces the temperature in the curing box 01, the feeding mechanism 06 is mounted on the curing box 01 and rolls up the cured plastic hose; the curing box 01 comprises a box body 11, a controller 12, a curing lamp 13, a reflector 14 and two sets of temperature The box 11 is placed on a workbench, a cavity is arranged inside the box 11, and loading and unloading ports are opened at the front and rear ends of the box 11, the controller 12 is installed on the outer wall of the box 11, the curing lamp 13 is installed on the top of the cavity of the box 11, the reflector 14 is installed on the bottom of the cavity of the box 11, and two sets of thermometers 15 are installed on the side walls of the cavity of the box 11; the collecting mechanism 02 includes a card block 21, a partition 22, a glass plate 23 and a handle 24, the card block 21 is installed on the inner wall of the cavity of the box 11, a sliding groove is opened in the cavity of the box 11 and is opposite to the card block 21, the partition 22 is slidably installed in the sliding groove of the box 11, the glass plate 23 is installed on the partition 22 and is stuck on the card block 21, and the handle 24 is provided. The hand 24 is mounted on the partition 22 and is located outside the cavity of the box 11; the rotating mechanism 03 includes a motor 31, a reducer 32, a transmission shaft 33, a bevel gear 34, an outer cylindrical support 35, four sets of brackets 36 and four sets of rollers 37. The bottom end of the motor 31 is connected to the top of the box 11, the bottom end of the reducer 32 is connected to the top of the box 11, the transmission shaft 33 is rotatably mounted on the reducer 32, the bevel gear 34 is mounted on the transmission shaft 33, the outer cylindrical support 35 is mounted on the side wall of the box 11 where the feeding port is located, the four sets of brackets 36 are respectively mounted on the outer cylindrical support 35, and the four sets of rollers 37 are respectively rotatably mounted on the four sets of brackets 36; the oiling mechanism 04 includes a gear 41, two sets of paint boxes 42 and two groups of brushes 43, the gear 41 is rotatably mounted on the four groups of rollers 37 and meshes with the bevel gear 34 for transmission, the two groups of paint boxes 42 are respectively mounted in the gear 41, and the two groups of brushes 43 are respectively mounted on the two groups of paint boxes 42; the cooling mechanism 05 includes a transmission shaft 2 51, a water pump 52, a water pipe 53, two groups of heat exchange pipes 54 and a drain pipe 55, the transmission shaft 2 51 is rotatably mounted on the reducer 32, the water pump 52 is mounted on the top of the box body 11 and connected to the transmission shaft 2 51, the water pipe 53 is mounted on the water pump 52 and communicated with the water outlet of the water pump 52, the two groups of heat exchange pipes 54 are respectively mounted in the cavity of the box body 11 and communicated with the inside of the water pipe 53, and the drain pipe 55 is communicated with the inside of the two groups of heat exchange pipes 54;The unloading mechanism 06 includes two groups of support rods 61, a second motor 62, a rotating shaft 63, a fixing buckle 64 and two groups of guardrails 65. The two groups of support rods 61 are installed on the outer wall of the unloading port of the box body 11, the second motor 62 is installed on a group of support rods 61, the rotating shaft 63 is rotatably installed on the two groups of support rods 61 and is transmission-connected with the second motor 62, the fixing buckle 64 is installed on the rotating shaft 63, and the two groups of guardrails 65 are installed on the rotating shaft 63; the reflector 14 is also parabolic in shape. ;

[0023] like Figures 1 to 5 As shown, the utility model is a plastic hose varnish curing mechanism. When it is working, first fix one end of the plastic hose on the rotating shaft 63 through the fixing buckle 64, then start the motor 2 62, the motor 2 62 drives the rotating shaft 63 to rotate, the rotating shaft 63 drives the plastic hose to move forward, start the motor 1 31, the motor 1 31 drives the transmission shaft 1 33 to rotate through the reducer 32, the transmission shaft 1 33 drives the bevel gear 34 to rotate, and the oiling mechanism 04 is installed on the four sets of rollers to rotate. The plastic hose passes through the two sets of brushes 43 and enters the feeding port of the box 11, and then enters the cavity of the box 11. The bevel gear 34 drives the gear 41 to rotate, and the gear 41 drives the two sets of paint boxes 42 and the two sets of brushes 43 to rotate. The varnish in the two sets of paint boxes 42 flows into the two sets of brushes 43, and the two sets of brushes 43 apply the varnish on the plastic hose. Since the distance between the two sets of brushes 43 and the feeding port of the box 11 is very short, it is prevented from being There are impurities adhering to the plastic hose, which ensures the uniformity of the varnish. The plastic hose enters the cavity of the box 11 through the feeding port of the box 11. The curing lamp 13 is turned on by the controller 12. The curing lamp 13 irradiates ultraviolet rays to the plastic hose, and then reflects them to the bottom of the plastic hose through the reflector 14 to complete the curing of the varnish of the plastic hose. The temperature in the cavity of the box 11 is measured by the thermometer 15, and the temperature in the cavity is displayed on the controller 12, which is convenient for workers to observe. After the plastic hose is cured, it curls on the rotating shaft 63. At the same time, the reducer 32 drives the transmission shaft 2 51 to rotate, and the transmission shaft 2 51 starts the water pump 52. The water inlet of the water pump 52 is connected to the external water source. The water pump 52 draws out the external cooling water and then transports it to the two groups of heat exchange tubes 54 through the water pipe 53. The heat exchange tube 54 exchanges heat with the inside of the cavity of the box 11 to reduce the internal temperature of the cavity of the box 11 and prevent the temperature of the plastic hose from being too high. Then the cooling water is discharged from the equipment through the drain pipe 55.

[0024] The motor 1 31 , the reducer 32 , the water pump 52 and the motor 2 62 of the utility model are purchased on the market, and technicians in the industry only need to install and operate them according to the accompanying instruction manuals, without the need for creative work by technicians in this field.

[0025] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. A plastic hose varnish curing mechanism, comprising a curing box (01); characterized in that: The invention also comprises a collecting mechanism (02), a rotating mechanism (03), an oiling mechanism (04), a cooling mechanism (05) and a feeding mechanism (06). The collecting mechanism (02) is mounted on the curing box (01) to collect dripping varnish. The rotating mechanism (03) is mounted on the curing box (01). The oiling mechanism (04) is mounted on the rotating mechanism (03) and cooperates with the rotating mechanism (03) to apply varnish to the plastic hose. The cooling mechanism (05) is mounted on the curing box (01) and reduces the temperature in the curing box (01). The feeding mechanism (06) is mounted on the curing box (01) and rolls up the cured plastic hose.

2. A plastic hose varnish curing mechanism as claimed in claim 1, characterized in that: The curing box (01) comprises a box body (11), a controller (12), a curing light (13), a reflector (14) and two sets of thermometers (15). The box body (11) is placed on a workbench. A cavity is arranged inside the box body (11) and loading and unloading ports are opened at the front and rear ends of the box body (11). The controller (12) is mounted on the outer wall of the box body (11), the curing light (13) is mounted on the top of the cavity of the box body (11), the reflector (14) is mounted on the bottom of the cavity of the box body (11), and the two sets of thermometers (15) are mounted on the side walls of the cavity of the box body (11).

3. A plastic hose varnish curing mechanism as claimed in claim 2, characterized in that: The collecting mechanism (02) comprises a card block (21), a partition (22), a glass plate (23) and a handle (24); the card block (21) is mounted on the inner side wall of the cavity of the box body (11); a sliding groove is provided in the cavity of the box body (11) and is opposite to the card block (21); the partition (22) is slidably mounted in the sliding groove of the box body (11); the glass plate (23) is mounted on the partition (22) and is clamped on the card block (21); and the handle (24) is mounted on the partition (22) and is located outside the cavity of the box body (11).

4. A plastic hose varnish curing mechanism as claimed in claim 2, characterized in that: The rotating mechanism (03) comprises a motor (31), a reducer (32), a transmission shaft (33), a bevel gear (34), an outer cylindrical support (35), four sets of brackets (36) and four sets of rollers (37). The bottom end of the motor (31) is connected to the top end of the box (11), the bottom end of the reducer (32) is connected to the top end of the box (11), the transmission shaft (33) is rotatably mounted on the reducer (32), the bevel gear (34) is mounted on the transmission shaft (33), the outer cylindrical support (35) is mounted on the side wall of the box (11) where the feeding port is located, the four sets of brackets (36) are respectively mounted on the outer cylindrical support (35), and the four sets of rollers (37) are respectively rotatably mounted on the four sets of brackets (36).

5. A plastic hose varnish curing mechanism as claimed in claim 4, characterized in that: The oiling mechanism (04) comprises a gear (41), two sets of paint boxes (42) and two sets of brushes (43). The gear (41) is rotatably mounted on the four sets of rollers (37) and meshes with the bevel gear (34) for transmission. The two sets of paint boxes (42) are respectively mounted in the gear (41), and the two sets of brushes (43) are respectively mounted on the two sets of paint boxes (42).

6. A plastic hose varnish curing mechanism as claimed in claim 4, characterized in that: The cooling mechanism (05) comprises a second transmission shaft (51), a water pump (52), a water pipe (53), two groups of heat exchange pipes (54) and a drainage pipe (55); the second transmission shaft (51) is rotatably mounted on the reducer (32); the water pump (52) is mounted on the top of the housing (11) and connected to the second transmission shaft (51); the water pipe (53) is mounted on the water pump (52) and communicated with the water outlet of the water pump (52); the two groups of heat exchange pipes (54) are respectively mounted in the cavity of the housing (11) and communicated with the inside of the water pipe (53); and the drainage pipe (55) is communicated with the inside of the two groups of heat exchange pipes (54).

7. A plastic hose varnish curing mechanism as claimed in claim 2, characterized in that: The material discharge mechanism (06) comprises two groups of support rods (61), a second motor (62), a rotating shaft (63), a fixing buckle (64) and two groups of guardrails (65). The two groups of support rods (61) are mounted on the outer wall of the material discharge port of the box body (11), the second motor (62) is mounted on one group of support rods (61), the rotating shaft (63) is rotatably mounted on the two groups of support rods (61) and is transmission-connected to the second motor (62), the fixing buckle (64) is mounted on the rotating shaft (63), and the two groups of guardrails (65) are mounted on the rotating shaft (63).

8. A plastic hose varnish curing mechanism as claimed in claim 2, characterized in that: The reflector (14) is also in the shape of a parabola.

Citation Information

Patent Citations

  • Full-automatic temperature control gloss oil curing machine for pvc advertisement board

    CN214873555U