Titanium alloy blade forming device

By designing the titanium alloy blade forming device and using the hydraulic press to drive the ejection components of the connecting rod and the down-pressure rod, the problem of excessive force required to be used when taking out the titanium alloy blades in the mold is solved, and safe and accurate ejection of the blades is achieved. Maintain blade integrity and improve production efficiency.

CN222268479UActive Publication Date: 2024-12-31LIAONING HANG CASTING EQUIPMENT TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420262802.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-03
Publication Date
2024-12-31
Estimated Expiration
2034-02-03

AI Technical Summary

Technical Problem

Titanium alloy blades need to be removed with excessive force after forming in the mold, which may cause scratches, deformation or damage to the surface of the blade, affect performance and appearance, and cause mold wear, scratches or rupture, increasing maintenance and replacement costs.

Method used

A titanium alloy blade forming device is designed, including a workbench, support plate, ejection assembly and hydraulic press. The connecting rod and down-pressing rod are driven by the hydraulic press so that the ejection block can safely and accurately eject the formed blades out of the mold to avoid Use brute force to reduce the risk of blade damage.

Benefits of technology

It effectively avoids blade damage, maintains its integrity and performance, reduces manual operation, reduces production costs and improves production efficiency, and extends mold life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a titanium alloy blade forming device, which relates to the technical field of titanium alloy blades and comprises a working table, supporting plates are fixedly connected to the front side and the rear side of the middle of the upper surface of the working table, an ejection assembly is arranged between the two supporting plates and comprises a base plate, and the base plate is fixedly connected to the upper surface of the working table. Sleeves are fixedly connected to the four corners of the upper surface of the base plate correspondingly, jacking columns are slidably connected into the sleeves, jacking blocks are fixedly connected to the tops of the jacking columns, buffer springs are arranged in the sleeves and at the bottoms of the jacking columns, supports are fixedly connected to the upper surface of the workbench and the left side and the right side of the front side supporting plate correspondingly, and connecting rods are rotationally connected to the upper ends of the two supports correspondingly. Connecting columns are fixedly connected to the left side and the right side of the base plate, second sliding grooves are formed in the ends, close to the connecting columns, of the two connecting rods in a penetrating mode, and the connecting columns are slidably connected into the second sliding grooves.
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Description

Technical Field

[0001] The utility model relates to the technical field of titanium alloy blades, in particular to a titanium alloy blade forming device. Background Art

[0002] Titanium is an important structural metal developed in the 1950s. Titanium alloys are widely used in various fields due to their high strength, good corrosion resistance and high heat resistance. Many countries in the world have recognized the importance of titanium alloy materials, and have successively conducted research and development on them, and have obtained practical applications. In the 1950s and 1960s, the main focus was on the development of high-temperature titanium alloys for aircraft engines and structural titanium alloys for fuselages. In the 1970s, a batch of corrosion-resistant titanium alloys were developed. Since the 1980s, corrosion-resistant titanium alloys and high-strength titanium alloys have been further developed. Titanium alloys are mainly used to make aircraft engine compressor components, followed by rockets, missiles and high-speed aircraft structural parts. Titanium alloy blades are processed and formed from titanium and its alloy materials. They have the advantages of high yield strength, corrosion resistance and wear resistance. They are mainly used as important components of impellers for engines, aerospace and other equipment, and are widely used in the processing of automobiles, motorcycles, internal combustion engines, submarines and aircraft blades.

[0003] After the titanium alloy blades are formed in the mold, they are usually tightly attached to the inner wall of the mold. Excessive force may be required to remove the blades, which may cause scratches, deformation or damage to the blade surface. Especially for titanium alloy blades with high surface requirements, such damage may affect their performance and appearance, and may also cause mold wear, scratches or cracks, thereby reducing the life of the mold and increasing the cost of mold maintenance and replacement. In view of the above problems, a titanium alloy blade forming device is proposed to solve them. Utility Model Content

[0004] In order to solve the above-mentioned technical problems, a titanium alloy blade forming device is provided, which solves the problem that after the current titanium alloy blades are formed in the mold, they usually stick to the inner wall of the mold, and excessive force may be required to remove the blades, which may cause scratches, deformation or damage to the blade surface. Especially for titanium alloy blades with high surface requirements, such damage may affect their performance and appearance, and may also cause the mold to wear, scratch or crack, thereby reducing the life of the mold and increasing the cost of mold maintenance and replacement.

[0005] To achieve the above purpose, the technical solution adopted by the utility model is: a titanium alloy blade forming device, including a workbench, support plates are fixedly connected to the front and rear sides of the middle part of the upper surface of the workbench, an ejection assembly is arranged between the two support plates, the ejection assembly includes a base plate, the base plate is fixedly connected to the upper surface of the workbench, sleeves are fixedly connected at the four corners of the upper surface of the base plate, a lifting column is slidably connected inside the sleeve, an ejection block is fixedly connected to the top of the lifting column, a buffer spring is arranged inside the sleeve and at the bottom of the lifting column, supports are fixedly connected to the left and right sides of the upper surface of the workbench and the front support plate, connecting rods are rotatably connected to the upper ends of the two supports, connecting columns are fixedly connected to the left and right sides of the base plate, a second sliding groove is penetrated through the two connecting rods near one end of the connecting column, and the connecting column is slidably connected to the inside of the second sliding groove.

[0006] Preferably, a first sliding groove is formed on the inner side of the two support plates, and sliding blocks are fixedly connected to the middle of the front and rear sides of the base plate, and the sliding blocks are slidably connected to the inside of the first sliding groove.

[0007] Preferably, guide columns are fixedly connected at the four corners of the upper surface of the workbench, a mounting plate is fixedly connected to the tops of the four guide columns, and a hydraulic press is fixedly installed in the middle of the upper surface of the mounting plate.

[0008] Preferably, the output end of the hydraulic press passes through the upper surface of the mounting plate and is fixedly connected to a sliding plate, and the four corners of the sliding plate are slidably connected to four guide columns respectively.

[0009] Preferably, an upper mold is fixedly connected to the bottom of the sliding plate.

[0010] Preferably, a lower mold is fixedly connected to the top of the two support plates, a pouring port is opened on the right side of the upper mold and the lower mold, and a pouring pipe is fixedly connected inside the pouring port on the lower mold.

[0011] Preferably, a downward pressure rod is fixedly connected between the two connecting rods away from the connecting column.

[0012] Compared with the prior art, the utility model has the following advantages: the utility model uses the downward pressure rod to make the connecting rod rotate around the support, and the end of the connecting rod away from the downward pressure rod will be pushed upward, driving the base plate to move upward through the connecting column, and the sleeves at the four corners of the base plate follow the movement, so that the ejection block inside the sleeve ejects the blades formed in the lower mold, which can avoid using inappropriate methods such as brute force to remove the product, thereby reducing the risk of blade damage, ensuring that the blade is intact, and helping to maintain the performance and appearance of the blade. In addition, the blade can be quickly removed from the mold, reducing manual operation, reducing production costs, and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the structure of the utility model;

[0014] Figure 2 It is a structural schematic diagram of the utility model from another viewing angle;

[0015] Figure 3 It is a schematic diagram of the structure of the ejection assembly in the utility model;

[0016] Figure 4 It is a schematic diagram of the internal structure of the sleeve in the utility model.

[0017] The numbers in the figure are:

[0018] 1. Workbench; 2. Support plate; 3. Ejector assembly; 301. Base plate; 302. Sleeve; 303. Lifting column; 304. Ejector block; 305. Buffer spring; 306. Sliding block; 307. Support; 308. Connecting column; 309. Connecting rod; 310. Second sliding groove; 311. Lower pressure rod; 4. Lower mold; 5. Guide column; 6. Mounting plate; 7. Hydraulic press; 8. Sliding plate; 9. Upper mold; 10. Casting port; 11. Casting pipe; 12. First sliding groove. DETAILED DESCRIPTION

[0019] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art may think of other obvious variations.

[0020] Reference Figure 1-4 As shown, a titanium alloy blade forming device comprises a workbench 1, support plates 2 are fixedly connected to the front and rear sides of the middle part of the upper surface of the workbench 1, an ejection assembly 3 is arranged between the two support plates 2, the ejection assembly 3 comprises a base plate 301, the base plate 301 is fixedly connected to the upper surface of the workbench 1, sleeves 302 are fixedly connected at the four corners of the upper surface of the base plate 301, a lifting column 303 is slidably connected inside the sleeve 302, an ejection block 304 is fixedly connected to the top of the lifting column 303, a buffer spring 305 is arranged inside the sleeve 302 and at the bottom of the lifting column 303, supports 307 are fixedly connected to the left and right sides of the upper surface of the workbench 1 and the front support plate 2, connecting rods 309 are rotatably connected to the upper ends of the two supports 307, connecting columns 308 are fixedly connected to the left and right sides of the base plate 301, and second sliding grooves 310 are penetrated by the two connecting rods 309 near one end of the connecting column 308, and the connecting column 308 is slidably connected inside the second sliding groove 310.

[0021] Specifically, the inner sides of the two support plates 2 are each provided with a first sliding groove 12, and the middle parts of the front and rear sides of the base plate 301 are fixedly connected with sliding blocks 306, and the sliding blocks 306 are slidably connected inside the first sliding groove 12. The cooperation between the sliding blocks 306 and the first sliding groove 12 enables the ejection block 304 to be more precise when performing the ejection action, thereby preventing the ejection action from being stuck due to shaking.

[0022] Specifically, guide columns 5 are fixedly connected at the four corners of the upper surface of the workbench 1, mounting plates 6 are fixedly connected to the tops of the four guide columns 5, and a hydraulic press 7 is fixedly installed in the middle of the upper surface of the mounting plate 6. The hydraulic press 7 can provide sufficient pressure and accurately control parameters such as speed, force and time by controlling the parameters of the hydraulic system.

[0023] Specifically, the output end of the hydraulic press 7 passes through the upper surface of the mounting plate 6 and is fixedly connected to a sliding plate 8. The four corners of the sliding plate 8 are respectively slidably connected to four guide columns 5. Guide sleeves are provided at the four corners of the sliding plate 8 to improve the smoothness during movement and the accuracy during mold closing.

[0024] Specifically, an upper mold 9 is fixedly connected to the bottom of the sliding plate 8, and a lower mold 4 is fixedly connected to the top of the two support plates 2. A pouring port 10 is opened on the right side of the upper mold 9 and the lower mold 4. A pouring pipe 11 is fixedly connected to the inside of the pouring port 10 on the lower mold 4. Further, by optimizing the structure and surface coating of the upper mold 9 and the lower mold 4, the adhesion between the blade and the inner wall of the mold can be reduced, so that the blade can be ejected more easily.

[0025] Optionally, a pressing rod 311 is fixedly connected between the two connecting rods 309 away from the connecting column 308. The pressing rod 311 can be replaced with a cylinder or hydraulic form to replace the manual pressing method, so that the device can be more automated.

[0026] Working principle: When in use, the hydraulic press 7 pushes the sliding plate 8 to move along the guide column 5, and the sliding plate 8 drives the upper mold 9 to close the mold with the lower mold 4 to form a mold cavity, and then injects material into the mold cavity through the casting pipe 11. After the blade is cooled and formed, the hydraulic press 7 drives the upper mold 9 to leave the lower mold 4 to open the mold, and then presses the lower pressure rod 311 downward to make the connecting rod 309 rotate around the support 307. The end of the connecting rod 309 away from the lower pressure rod 311 will be pushed up, and the base plate 301 is driven to move upward through the connecting column 308. The sleeves 302 at the four corners of the base plate 301 follow the movement, so that the ejection block 304 inside the sleeve 302 ejects the blade formed in the lower mold 4, which can reduce the direct contact of the operator with the blade, reduce the probability of injury, and improve the safety of the production site.

[0027] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and the specification only describe the principles of the utility model. The utility model may be subject to various changes and improvements without departing from the spirit and scope of the utility model. These changes and improvements fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A titanium alloy blade forming device, comprising a workbench (1), characterized in that: Support plates (2) are fixedly connected to both the front and rear sides of the middle of the upper surface of the workbench (1); an ejection assembly (3) is arranged between the two support plates (2); the ejection assembly (3) comprises a base plate (301); the base plate (301) is fixedly connected to the upper surface of the workbench (1); sleeves (302) are fixedly connected to the four corners of the upper surface of the base plate (301); a lifting column (303) is slidably connected inside the sleeve (302); an ejection block (304) is fixedly connected to the top of the lifting column (303); the sleeve (301) is fixedly connected to the top of the lifting column (303); and the sleeve (30 2) A buffer spring (305) is arranged inside and at the bottom of the lifting column (303); the upper surface of the workbench (1) and the left and right sides of the front support plate (2) are fixedly connected with supports (307); the upper ends of the two supports (307) are rotatably connected with connecting rods (309); the left and right sides of the base plate (301) are fixedly connected with connecting columns (308); a second sliding groove (310) is penetrated and opened at one end of the two connecting rods (309) close to the connecting column (308); the connecting column (308) is slidably connected to the inside of the second sliding groove (310).

2. A titanium alloy blade forming device according to claim 1, characterized in that: A first sliding groove (12) is provided on the inner side of the two support plates (2), and a sliding block (306) is fixedly connected to the middle of the front and rear sides of the base plate (301), and the sliding block (306) is slidably connected to the inside of the first sliding groove (12).

3. The titanium alloy blade forming device according to claim 1, characterized in that: Guide columns (5) are fixedly connected at the four corners of the upper surface of the workbench (1), the tops of the four guide columns (5) are fixedly connected to mounting plates (6), and a hydraulic press (7) is fixedly installed in the middle of the upper surface of the mounting plate (6).

4. A titanium alloy blade forming device according to claim 3, characterized in that: The output end of the hydraulic press (7) passes through the upper surface of the mounting plate (6) and is fixedly connected to a sliding plate (8), and the four corners of the sliding plate (8) are respectively slidably connected to four guide columns (5).

5. A titanium alloy blade forming device according to claim 4, characterized in that: An upper mold (9) is fixedly connected to the bottom of the sliding plate (8).

6. The titanium alloy blade forming device according to claim 1, characterized in that: A lower mold (4) is fixedly connected to the top of the two support plates (2), and a pouring port (10) is provided on the right side of the lower mold (4) and the upper mold (9), and a pouring pipe (11) is fixedly connected inside the pouring port (10) on the lower mold (4).

7. The titanium alloy blade forming device according to claim 1, characterized in that: A pressing rod (311) is fixedly connected between the two connecting rods (309) away from the connecting column (308).