Cleaning mechanism suitable for automatic bottle cleaning machine

By designing a U-shaped cleaning barrel and rotating mechanism, combined with the spraying cleaning liquid, the problem of traditional bottle washing machines being unable to effectively clean the sanitary dead corners of the arc bottle is solved, and efficient cleaning of the inside and outside of the bottle is achieved, improving the cleaning efficiency and effect.

CN222306773UActive Publication Date: 2025-01-07GUANGZHOU GUOZHUANG BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420771356.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-15
Publication Date
2025-01-07
Estimated Expiration
2034-04-15

AI Technical Summary

Technical Problem

Traditional bottle washing machines cannot effectively clean the sanitary dead corners of arc-shaped bottles, resulting in unclean cleaning and long-term consumption, which limits the improvement of cleaning efficiency.

Method used

A U-shaped cleaning barrel and rotary mechanism is designed, equipped with a cleaning tube and a cleaning brush. The rotary mechanism and the spray cleaning liquid are used to ensure the internal and external cleaning of the bottle synchronously and eliminate sanitary dead zones.

Benefits of technology

It realizes efficient cleaning of the inside and outside of the bottle, reduces manual cleaning time, improves cleaning efficiency, is compact in structure, simple in operation, wide application range, and has good cleaning effect.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222306773U_ABST
Patent Text Reader

Abstract

The utility model discloses a cleaning mechanism suitable for an automatic bottle cleaning machine, which comprises a cleaning barrel and a cleaning brush, the cleaning brush is arranged in the cleaning barrel, the cleaning barrel is of a U-shaped structure, the cleaning barrel is coaxially arranged at the center of the top of a rack through a rotating mechanism, at least one liquid outlet is arranged at the edge of the inner bottom of the cleaning barrel, and the cleaning brush is arranged in the cleaning barrel. A cleaning pipe is coaxially arranged in the rotating mechanism, the lower end of the cleaning pipe downwards extends out of the rotating mechanism to be connected with a cleaning liquid source, the upper end of the cleaning pipe upwards penetrates into the cleaning barrel and extends to the upper portion of the cleaning barrel, the cleaning pipe and the cleaning barrel are fixedly connected through a bearing, and a cleaning hole is formed in the cleaning pipe. A supporting ring frame is arranged on the lower portion of the cleaning pipe in a suspended mode through a plurality of supporting rods and is coaxial with the cleaning pipe and the cleaning barrel. The bottle cleaning device can be matched with cleaning equipment for use, can synchronously clean the inner part and the outer part of a bottle, is short in consumed time, eliminates the problem of cleaning dead zones in the bottle, and greatly improves the cleaning efficiency.
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Description

Technical Field

[0001] The utility model belongs to the technical field of packaging bottle cleaning, in particular to a cleaning mechanism suitable for an automatic bottle cleaning machine. Background Art

[0002] At present, the commonly used bottle cleaning method is mostly manual wiping, which is time-consuming, labor-intensive and inconvenient to clean. At the same time, due to the increasing number, the manpower consumption is increasing, and the cost is increasing. It is not realistic to rely on manual labor, so equipment such as bottle washing machines have appeared. Traditional bottle washing machines fix the bottle, and then extend the bristles into the bottle and rotate the brush to achieve the cleaning purpose. However, the brush is basically a straight cylindrical structure, and the bottle has a certain arc structure, which leads to the formation of sanitary dead corners during the cleaning process, resulting in unclean cleaning, requiring manual cleaning or extending the cleaning time, consuming a long time, and poor cleaning effect, which restricts the improvement of cleaning efficiency.

[0003] Therefore, developing a bottle washing equipment with good cleaning effect is the key to solving the problem. Utility Model Content

[0004] The utility model provides a cleaning mechanism suitable for an automatic bottle cleaning machine.

[0005] The utility model is realized by the following technical scheme: comprising a cleaning bucket and a cleaning brush, wherein the cleaning brush is arranged in the cleaning bucket, the cleaning bucket is arranged in a U-shaped structure, the cleaning bucket is coaxially arranged at the top center of a frame through a rotating mechanism, at least one liquid discharge port is arranged at the bottom edge of the cleaning bucket, a cleaning pipe is coaxially arranged in the rotating mechanism, the lower end of the cleaning pipe extends downward out of the rotating mechanism to connect to a cleaning liquid source, the upper end of the cleaning pipe penetrates upward into the cleaning bucket and extends to the upper part of the cleaning bucket, the cleaning pipe and the cleaning bucket are connected and fixed by a bearing, a cleaning hole is arranged on the cleaning pipe, a bearing is arranged on the outer wall of the lower part of the cleaning pipe, a support ring frame is suspended outside the bearing, the two are connected by a plurality of support rods, and the support ring frame is coaxially arranged with the cleaning pipe and the cleaning bucket.

[0006] Furthermore, the top of the cleaning tube is closed, and at least one cleaning hole is arranged on the top. Several cleaning hole groups are axially arranged on the cleaning tube, and adjacent cleaning hole groups are staggered. The cleaning hole group includes at least three cleaning holes combined in a circular ring shape on the cleaning tube.

[0007] Furthermore, the rotating mechanism includes a slewing bearing turntable, supporting columns, an upper driving gear, a lower driving gear and a driving motor, and a lifting member. The outer ring of the slewing bearing turntable is fixedly arranged on the frame by at least four supporting columns, the inner ring of the slewing bearing turntable is fixedly connected to the bottom of the cleaning barrel, and the upper driving gear is coaxially fixedly arranged outside the inner ring of the slewing bearing turntable. The two ends of the cleaning pipe pass through the inner ring of the slewing bearing turntable and are provided with a gap between the inner ring and the outer ring. The lower driving gear is arranged on the cleaning pipe below the slewing bearing turntable. The driving motor is arranged on either side of the lower part of the frame. The driving motor is provided with a transmission gear meshing with the upper driving gear or the lower driving gear. The lifting member is arranged on the side wall or bottom of the driving motor to control the lifting and lowering of the driving motor.

[0008] The beneficial effects of the utility model are: compact structure, easy to use and operate, can be used with supporting cleaning equipment, can be used individually or in combination with multiple devices, can be used for synchronous operation, has a wide range of applications, can synchronously clean the inside and outside of the bottle, eliminates the problem of dead zones in the cleaning of the bottle by spraying cleaning liquid, does not require manual cleaning or prolonged cleaning time, consumes short time, has high cleaning operation stability and reliability, has good cleaning effect, and greatly improves cleaning efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0009] Figure 1 It is a schematic diagram of the structure of the utility model;

[0010] Figure 2 It is a schematic diagram of the exploded structure of the cleaning bucket, cleaning brush and rotating mechanism;

[0011] Figure 3 It is a schematic diagram of the top view of the supporting ring frame, the cleaning bucket and the cleaning brush;

[0012] Figure 4 It is a schematic diagram of the top view structure of the supporting ring plate;

[0013] Figure 5 It is a schematic diagram of the top view of the structure of the supporting ring plate, the lower driving gear and the transmission gear;

[0014] Figure 6 This is a schematic diagram of the external structure of the cleaning tube;

[0015] Figure 7 It is a schematic structural diagram of another embodiment of a cleaning brush and an auxiliary brush;

[0016] Figure 8 Schematic diagram of the structure of two other embodiments of the cleaning brush and the auxiliary brush;

[0017] Numbers in the figure: 1~cleaning bucket, 2~drain port, 3~cleaning brush, 4~rotating mechanism, 5~slewing bearing turntable, 6~support column, 7~upper driving gear, 8~lower driving gear, 9~driving motor, 10~transmission gear, 11~lifting member, 12~support ring plate, 13~cleaning pipe, 14~cleaning hole group, 15~cleaning hole, 16~support ring frame, 17~anti-slip rubber layer, 18~auxiliary brush, 19~pressure plate, 20~pressure rod. DETAILED DESCRIPTION

[0018] In order to enable those skilled in the art to better understand the technical solution of the utility model, its specific implementation method is described in detail below with reference to the accompanying drawings.

[0019] like Figures 1 to 8 The cleaning mechanism shown is suitable for an automatic bottle washing machine, comprising a cleaning bucket 1 and a cleaning brush 3, wherein the cleaning brush 3 is arranged in the cleaning bucket 1, and the cleaning bucket 1 is arranged in a U-shaped structure. The cleaning bucket 1 is coaxially arranged at the top center of the frame through a rotating mechanism 4, and at least one drain port 2 is arranged at the bottom edge of the cleaning bucket 1 to discharge the sewage generated by cleaning. A cleaning pipe 13 is coaxially arranged in the rotating mechanism 4, and the lower end of the cleaning pipe 13 extends downward out of the rotating mechanism 4 to connect to the cleaning liquid source, and the upper end of the cleaning pipe 13 penetrates upward into the cleaning bucket 1 and extends to the upper part of the cleaning bucket 1, and the cleaning pipe 13 is connected and fixed to the cleaning bucket 1 by a bearing, and a cleaning hole 15 is arranged on the cleaning pipe 13, and a bearing is arranged on the outer wall of the lower part of the cleaning pipe 13, and a support ring frame 16 is suspended outside the bearing, and the two are connected by a plurality of support rods so that the support ring frame 16 does not interfere with the rotational movement of the cleaning pipe 1, and the support ring frame 16 is coaxially arranged with the cleaning pipe 13 and the cleaning bucket 1.

[0020] The support ring frame 16 is provided with an anti-skid rubber layer 17 to better support the bottle mouth and prevent the bottle mouth from sliding and causing the bottle body to hit the cleaning pipe 13 or the cleaning bucket 1.

[0021] The top of the cleaning tube 13 is closed, and at least one cleaning hole 15 is arranged on the top. A plurality of cleaning hole groups 14 are axially arranged on the cleaning tube 13, and adjacent cleaning hole groups 14 are staggered. The cleaning hole group 14 includes at least three cleaning holes 15 combined in a circular ring shape on the cleaning tube.

[0022] The bottom of the cleaning bucket 1 is provided with a conical structure with the tip facing upward, and the liquid discharge port 2 is provided at the bottom edge of the cleaning bucket 1 .

[0023] There are at least three cleaning brushes 3 , and the height of the cleaning brushes 3 is 0.6 to 0.9 times the height of the cleaning bucket 1 .

[0024] The rotating mechanism 4 includes a slewing bearing turntable 5, a supporting column 6, an upper driving gear 7, a lower driving gear 8, a driving motor 9, and a lifting member 11. The outer ring of the slewing bearing turntable 5 is fixedly arranged on the frame through at least four supporting columns 6, the inner ring of the slewing bearing turntable 5 is fixedly connected to the bottom of the cleaning bucket 1, and the upper driving gear 7 is coaxially fixedly arranged outside the inner ring of the slewing bearing turntable 5. Both ends of the cleaning pipe 13 pass through the inner ring of the slewing bearing turntable 5 and are arranged with gaps between the inner ring and the outer ring. The lower driving gear 8 is arranged on the cleaning pipe 13 below the slewing bearing turntable 5. The driving motor 9 is arranged on either side of the lower part of the frame. The driving motor 9 is provided with a transmission gear 10 meshing with the upper driving gear 7 or the lower driving gear 8. The driving motor 9 drives the inner ring and the cleaning bucket 1 to rotate, while the cleaning pipe 13 is fixed. The lifting member 11 is arranged on the side wall or bottom of the driving motor 9 to control the lifting of the driving motor 9, so as to realize the switching of power transmission between the transmission gear 10 and the upper driving gear 7 or the lower driving gear 8.

[0025] A support ring plate 12 is coaxially fixed on the outer ring, and the circumference of each support column 6 is arranged at the edge of the support ring plate 12. When installed and used, the outer ring of the slewing support turntable 5 is fixed on the frame through the support ring plate 12 and the support column 6. The purpose of allowing a certain space between the slewing support turntable 5 and the frame through the support column 6 is to ensure that the lower drive gear 8 has installation space to avoid the situation where the lower drive gear 8 and the slewing support turntable 5 or the frame cannot be installed or the movement interferes, and a notch corresponding to the drive motor 9 is opened on the support ring plate 12 to match the lower drive gear 8, so as to ensure that the transmission gear 10 installed on the drive motor 9 is not interfered when rising or falling in the notch to switch power transmission.

[0026] The auxiliary brush 18 is also included, and the auxiliary brush 18 is detachably arranged at the lower part of the cleaning bucket 1 or the lower part of the cleaning brush 3. The auxiliary brush 18 is arranged in an arc or L-shaped structure that matches the neck of the narrow-mouth bottle, and effectively cleans the outer area of ​​the neck of the narrow-mouth bottle.

[0027] The auxiliary brush 18 is arranged at the lower part of the cleaning brush 3, and the two are arranged in an integrally formed structure.

[0028] The driving motor 9 is a servo motor or a variable frequency motor, and the lifting member 11 is an electric push rod, a cylinder or a hydraulic cylinder, which controls the lifting of the driving motor 9.

[0029] The pressure plate 19 also includes a pressure plate 19 and a pressure rod 20. The pressure plate 19 is connected to the pressure rod 20 through a universal joint to form a T-shaped structure. The pressure plate 19 not only limits the position of the bottle axially, but also utilizes the characteristic of arbitrary rotation of the universal joint to enable the pressure plate 19 to rotate along with the circumference of the bottle, thereby solving the problem of rotation interference. A brush matching its shape is provided on the lower surface of the pressure plate 19 to clean the outer bottom area of ​​the bottle.

[0030] The working mode of the utility model is as follows: the bottle to be cleaned is placed into the cleaning bucket 1 with the mouth of the bottle facing downward, the cleaning tube 13 is inserted into the bottle from the mouth of the bottle, and extends upward to the bottom of the bottle, while the mouth of the bottle is supported by the support ring frame 16 to prevent the bottom of the bottle from contacting the top of the cleaning tube 13, the pressure plate 19 is pressed on the outer bottom of the bottle by the pressure rod 20, and the bottle is restricted on the support ring frame 16, while realizing the position restriction, the bottle is prevented from rotating with the cleaning bucket 1, the motor is started to drive the inner ring of the slewing bearing turntable 5 to rotate through the transmission gear 10, and the cleaning bucket 1, the cleaning brush 3, and the auxiliary brush 18 are driven to rotate and brush the outer wall of the bottle, and at the same time, high-pressure cleaning liquid is input from the bottom of the cleaning tube 13, and each cleaning hole 15 sprays the cleaning liquid to flush and clean the inside of the bottle. Since the cleaning holes 15 are from bottom to top and are arranged in all directions of the cleaning tube 13, it is possible to clean every corner inside the bottle.

[0031] To ensure the thoroughness of cleaning, during the cleaning process, that is, after the outer wall of the bottle is cleaned, the lifting member 11 can be used to drive the drive motor 9 to descend, so that the transmission gear 10 descends and engages with the lower drive gear 8, and the lower drive gear 8 is driven to drive the cleaning tube 13 to rotate. During the rotation process, the cleaning tube 13 sprays cleaning liquid to flush and clean the inside of the bottle, so as to eliminate the cleaning dead zone and improve the cleaning efficiency.

Claims

1. A cleaning mechanism suitable for an automatic bottle cleaning machine, comprising a cleaning bucket (1) and a cleaning brush (3), wherein the cleaning brush (3) is arranged in the cleaning bucket (1), characterized in that: The cleaning bucket (1) is arranged in a U-shaped structure. The cleaning bucket (1) is coaxially arranged at the center of the top of the frame through a rotating mechanism (4). At least one liquid discharge port (2) is arranged at the bottom edge of the cleaning bucket (1). A cleaning pipe (13) is coaxially arranged in the rotating mechanism (4). The lower end of the cleaning pipe (13) extends downward from the rotating mechanism (4) to connect to a cleaning liquid source. The upper end of the cleaning pipe (13) penetrates upward into the cleaning bucket (1) and extends to the upper part of the cleaning bucket (1). The cleaning pipe (13) and the cleaning bucket (1) are connected and fixed by a bearing. A cleaning hole (15) is arranged on the cleaning pipe (13). A bearing is arranged on the outer wall of the lower part of the cleaning pipe (13). A support ring frame (16) is suspended outside the bearing. The two are connected by a plurality of support rods. The support ring frame (16) of the cleaning pipe (13) is coaxially arranged with the cleaning pipe (13) and the cleaning bucket (1).

2. The cleaning mechanism for an automatic bottle cleaning machine according to claim 1, characterized in that: The top of the cleaning tube (13) is closed and at least one cleaning hole (15) is arranged on the top. A plurality of cleaning hole groups (14) are axially arranged on the cleaning tube (13), and adjacent cleaning hole groups (14) are staggered. The cleaning hole groups (14) include at least three cleaning holes (15) combined in a circular ring shape on the cleaning tube.

3. The cleaning mechanism for an automatic bottle cleaning machine according to claim 1, characterized in that: The bottom of the cleaning bucket (1) is provided with a conical structure with the tip pointing upward, and the liquid discharge port (2) is provided at the edge of the bottom of the cleaning bucket (1).

4. The cleaning mechanism for an automatic bottle cleaning machine according to claim 1, characterized in that: There are at least three cleaning brushes (3), and the height of the cleaning brushes (3) is 0.6 to 0.9 times the height of the cleaning bucket (1).

5. The cleaning mechanism for an automatic bottle cleaning machine according to claim 1, characterized in that: The rotating mechanism (4) comprises a slewing bearing turntable (5), a supporting column (6), an upper driving gear (7), a lower driving gear (8), a driving motor (9), and a lifting member (11). The outer ring of the slewing bearing turntable (5) is fixedly arranged on the frame via at least four supporting columns (6). The inner ring of the slewing bearing turntable (5) is fixedly connected to the bottom of the cleaning bucket (1). The upper driving gear (7) is coaxially fixedly arranged outside the inner ring of the slewing bearing turntable (5). Both ends of the cleaning pipe (13) pass through the inner ring of the slewing bearing turntable (5) and are arranged with a gap between the inner ring and the outer ring. The lower driving gear (8) is arranged on the cleaning pipe (13) below the slewing bearing turntable (5). The driving motor (9) is arranged on either side of the lower part of the frame. The driving motor (9) is provided with a transmission gear (10) meshing with the upper driving gear (7) or the lower driving gear (8). The lifting member (11) is arranged on the side wall or the bottom of the driving motor (9) to control the lifting of the driving motor (9).

6. The cleaning mechanism for an automatic bottle cleaning machine according to claim 5, characterized in that: A support ring plate (12) is coaxially fixedly arranged on the outer ring, and the circumference of each support column (6) is arranged at the edge of the support ring plate (12), and a notch corresponding to the drive motor (9) is provided on the support ring plate (12) to match the lower drive gear (8).

7. The cleaning mechanism for an automatic bottle cleaning machine according to claim 1, characterized in that: It also comprises an auxiliary brush (18), which is detachably arranged at the lower part of the cleaning bucket (1) or the lower part of the cleaning brush (3), and the auxiliary brush (18) is arranged in an arc-shaped or L-shaped structure that matches the neck of a narrow-mouth bottle.

8. The cleaning mechanism for an automatic bottle cleaning machine according to claim 5, characterized in that: The driving motor (9) is a servo motor, and the lifting member (11) is an electric push rod.

9. The cleaning mechanism for an automatic bottle cleaning machine according to claim 1, characterized in that: It also comprises a pressure plate (19) and a pressure rod (20); the pressure plate (19) is connected to the pressure rod (20) via a universal joint to form a T-shaped structure; a brush matching the shape of the pressure plate (19) is provided on the lower surface of the pressure plate (19).

Citation Information

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