Carton sealing machine label alarming and removing system
The labeling alarm and rejection system of the carton sealing machine detects and rejects cigarette cartons with incorrect labels, and displays the type of error. This solves the problem that existing technologies require checking each cigarette carton with incorrect labeling one by one, and improves production efficiency.
Patent Information
- Application Number
- CN202421030421.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-13
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-05-13
AI Technical Summary
In the existing technology, the sealing and labeling machines in the cigarette production process are prone to labeling errors, label omissions, and information errors, which require each cigarette carton to be inspected, increasing the workload of operators and affecting production efficiency.
Design a carton sealing machine labeling alarm and rejection system, including a carton sealing machine controller, labeling machine, labeling detector, rejection module, display module and alarm module. By detecting labeling errors and rejecting cigarette boxes, displaying the type of error, and issuing alarm information, the system reduces manual inspection time.
This improved the efficiency of operators in sorting and processing cigarette boxes, reduced manual inspection time, and increased production efficiency.
Smart Images
Figure CN222311097U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of carton sealing and labeling, and in particular to a carton sealing machine labeling alarm and rejection system. Background Art
[0002] In the process of cigarette production, after the cigarette strips are packed into boxes by the case sealing machine, the cigarette boxes are labeled by the labeling machine, that is, barcode labels including product information are pasted on them. In the process of labeling the cigarette boxes, the labeling machine often has labeling position errors, labeling omissions, and labeling information errors. Under the action of the case sealing machine rejection system, the defective cigarette boxes that produce the above phenomena must be rejected, and then the operators will collect the rejected cigarette boxes for subsequent processing. When the operators collect the rejected cigarette boxes for centralized processing, they must classify and concentrate them according to the types of labeling defects of the cigarette boxes. The operators do not know the specific defects of each rejected cigarette box, and they need to check and verify them one by one. In this way, the workload of the operators is large, which is not conducive to improving production efficiency. Utility Model Content
[0003] The purpose of the present application is to provide a labeling alarm and rejection system for a carton sealing machine, which can provide operators with the types of incorrect labeling information corresponding to the cigarette boxes to be rejected, thereby effectively solving the deficiencies in the prior art.
[0004] To this end, in a first aspect, an embodiment of the present application provides a carton sealing machine labeling alarm and rejection system, comprising:
[0005] Carton sealing machine controller;
[0006] The labeling machine is electrically connected to the carton sealing machine controller and is used to label the cigarette boxes;
[0007] A labeling detector, electrically connected to the labeling machine, for detecting labels on the cigarette box;
[0008] The rejection module is electrically connected to the carton sealing machine controller and is used to reject cigarette boxes with incorrect labels detected by the labeling detector;
[0009] A display module is electrically connected to the carton sealing machine controller and is used to display the types of cigarette box labeling errors detected by the labeling detector;
[0010] An alarm module is electrically connected to the carton sealing machine controller and is used to issue an alarm message;
[0011] Among them, when the labeling detector detects a labeling error in the cigarette box, it transmits the information to the labeling machine, the labeling machine stops running and transmits the information to the carton sealing machine controller, sounds an alarm, the rejection module rejects the incorrectly labeled cigarette box, and displays the type of labeling error through the display module.
[0012] In a possible implementation, the carton sealing machine controller includes a data processing module and a storage module.
[0013] In a possible implementation, the labeling detector includes a camera and a graphics processing system.
[0014] In a possible implementation, it also includes a no-smoking label control module, which is electrically connected to the carton sealing machine controller, so that the carton sealing machine can switch between a mode for producing labeled cigarette boxes and a mode for producing unlabeled cigarette boxes. In the mode for producing unlabeled cigarette boxes, the labeling machine, the labeling detector, the rejection module and the alarm module all stop running.
[0015] In a possible implementation, the smoke-free label control module includes a manual switching module and a labeling machine switching module.
[0016] In a possible implementation, the manual switching module is electrically connected to a carton sealing machine controller.
[0017] In a possible implementation, it further includes a labeling machine controller, which is arranged on the labeling machine, the labeling machine controller is electrically connected to the carton sealing machine controller, and the labeling machine switching module is electrically connected to the labeling machine controller.
[0018] In a possible implementation, the labeling machine switching module is disposed on the labeling machine.
[0019] In a possible implementation, the types of labeling errors detected by the labeling detector include missing labels, incorrect labeling positions, and incorrect information contained in labels.
[0020] In a possible implementation, the alarm module includes a sound module and / or a light emitting module.
[0021] According to the carton sealing machine labeling alarm and rejection system provided in the embodiment of the present application, under the action of the carton sealing machine controller, labeling machine, labeling detector, rejection module, display module and alarm module, after the labeling detector detects a cigarette box with an error in labeling, the cigarette box with the error in labeling is rejected by the rejection module, an alarm message is issued, and the type of incorrect labeling of the rejected cigarette box can be displayed through the display module, so that the operator can understand the type of incorrect labeling of the rejected cigarette box, which is convenient for the operator to classify and process, thereby improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 A schematic diagram of the structure of a carton sealing machine labeling alarm and rejection system provided in an embodiment of the present application. DETAILED DESCRIPTION
[0023] In order to make the purpose, technical solution and advantages of the embodiments of the present application clearer, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of this application.
[0024] like Figure 1 As shown, the embodiment of the present application provides a carton sealing machine labeling alarm and rejection system, which is applied to the labeling process of cigarette boxes. When cigarettes are produced, cigarette strips are fed into the carton sealing machine for packing, and the packed cigarette boxes are further labeled. The labeling is completed by the labeling machine, that is, a barcode label containing product information in the cigarette box is pasted on the outside of the cigarette box. In the process of labeling the cigarette boxes, there are often phenomena such as errors in the information contained in the labels, errors in the labeling position, and omissions of labels. When these defects occur, the rejection system of the carton sealing machine will reject the corresponding cigarette box from the production line, and then the relevant operator will The operator will centrally process the rejected cigarette boxes, and also classify and store them according to the type of labeling errors for different subsequent processing. Since the operator does not know the specific type of labeling errors in the rejected cigarette boxes, it is necessary to check the cigarette boxes one by one to accurately classify and store them. The process of checking one by one will take a lot of time, the operator's workload is large, which is not conducive to improving production efficiency. The labeling alarm and rejection system of the carton sealing machine of this application is intended to facilitate the operator to grasp the types of labeling errors in the cigarette boxes rejected by the carton sealing machine, so as to improve the operator's efficiency in classifying and processing the rejected cigarette boxes.
[0025] The system includes a carton sealing machine controller 101, a labeling machine 102, a labeling detector 103, a rejection module 104, a display module 105 and an alarm module 106. A conveyor belt is provided on the carton sealing machine. The cigarette boxes sealed by the carton sealing machine are conveyed to the subsequent process by the conveyor belt. The labeling machine 102 and the labeling detector 103 are both arranged along the conveyor belt, and in the conveying direction of the conveyor belt, the labeling machine 102 is located downstream of the labeling detector 103. The labeling machine 102 is electrically connected to the carton sealing machine controller 101. The labeling machine 102 is used to label the outer surface of the cigarette box. The labeling detector 103 is electrically connected to the labeling machine 102. The labeling detector 103 is used to detect the labels on the cigarette box. The labeling position, the specific product information contained in the labeling, and whether there is any omission in the labeling are detected. If the label is not pasted, the labeling position is wrong, and the product information contained in the labeling is incorrect, it indicates that the labeling is wrong. The rejection module 104 is electrically connected to the carton sealing machine controller 101, and is used to reject the cigarette boxes with incorrect labels detected by the labeling detector 103. The display module 105 is electrically connected to the carton sealing machine controller 101, and is used to display the type of incorrect labeling on the cigarette boxes detected by the labeling detector 103. The alarm module 106 is electrically connected to the carton sealing machine controller 101. When the labeling detector 103 detects a cigarette box with an incorrect label, the alarm module 106 sends an alarm message to remind the operator.
[0026] In this embodiment, when the labeling detector 103 detects a labeling error on the cigarette box, the labeling detector 103 transmits the information to the labeling machine 102, and the labeling machine 102 stops running and continues to transmit the information to the carton sealing machine controller 101. Under the control of the carton sealing machine controller 101, the alarm module 106 sends an alarm message to remind the operator, and the rejection module 104 rejects the incorrectly labeled cigarette boxes from the production line, and displays the type of labeling error through the display module 105. In this way, the operator can know the type of labeling error of the rejected cigarette boxes through the display device, so that the operator can classify and store them. Under the action of the alarm module 106, the relevant operators can be informed in time that unqualified cigarette boxes have been rejected, which is conducive to improving the overall work efficiency.
[0027] In this embodiment, the labeling detector 103 includes a camera 1031 and an image processing system 1032. When the cigarette box passes through the labeling machine 102 and is labeled, the labeling information is captured by the camera 1031, and then judged by the image processing system. If it is found that the label is missing or the position is wrong, or the product information corresponding to the label is incorrect, the labeling detector 103 feeds back a signal to the labeling machine 102, so that the labeling machine 102 stops and feeds back a signal to the carton sealing machine controller 101, and the alarm module 106 sends an alarm to remind the operator to handle the abnormality. The carton sealing machine controller 101 is connected to the display module 105 and the alarm module 106 through the serial port. The rejection module 104 is connected to the carton sealing machine controller 101 through the field bus protocol. The carton sealing machine controller 101 controls the rejection module 104 to reject the cigarette boxes with incorrect labels. The carton sealing machine controller 101 preferably includes a built-in data processing module 1011 and a built-in storage module 1012. The carton sealing machine controller 101 combines the labeling error type information such as missing cigarette box labels, incorrect cigarette box labeling position, and information contained in the cigarette box labels not corresponding to the product with the action information of the rejection module 104 through the built-in data processing module 1011 to obtain a rejection record, and store it in the storage module 1012 established in the carton sealing machine controller 101.
[0028] More preferably, the system further comprises a non-smoking label control module 107, which is electrically connected to the carton sealing machine controller 101. Under the action of the non-smoking label control module 107, the carton sealing machine and the labeling machine 102 can be switched between a mode for producing labeled cigarette boxes and a mode for producing non-labeled cigarette boxes. In the mode for producing labeled cigarette boxes, the carton sealing machine controller 101, the labeling machine 102, the labeling detector 103, the rejection module 104, the display module 105 and the alarm module 106 and other components all operate normally. After the cigarette boxes are packed by the carton sealing machine, they are labeled by the labeling machine 102 and then detected by the labeling detector 103. In the mode for producing non-labeled cigarette boxes, that is, the produced cigarette boxes do not need to be labeled, and therefore, there is no need for detection and rejection. Therefore, the labeling machine 102, the labeling detector 103, the rejection module 104 and the alarm module 106 all stop running, thereby improving the production adaptability of the carton sealing machine and helping to reduce costs.
[0029] The non-smoking label control module 107 includes a manual switching module 1071 and a labeling machine switching module 1072. Under the action of the manual switching module 1071 and the labeling machine switching module 1072, the switching between the mode of producing labeled cigarette boxes and the mode of producing non-labeled cigarette boxes can be achieved in two ways. For the manual switching module 1071, the manual switching module 1071 is electrically connected to the carton sealing machine controller 101. The manual switching module 1071 is set on the operation panel of the carton sealing machine and is connected to the carton sealing machine controller 101 through serial port communication. The labeling machine 102 is switched to the mode of producing non-labeled cigarette boxes through the manual switching module 1071. After switching to this mode, the labeling machine 102 stops running, the labeling detector 103 stops running, and the alarm module 106 is turned off through the carton sealing machine controller 101. At this time, it can be used for the production of cigarette boxes without labeling. In this case, the mode switching It is realized by controlling on the carton sealing machine operation panel; for the labeling machine switching module 1072, the labeling machine 102 also includes a labeling machine controller 1021, the labeling machine controller 1021 is arranged on the labeling machine 102, the labeling machine controller 1021 and the carton sealing machine controller 101 are electrically connected, the labeling machine switching module 1072 is arranged on the labeling machine 102, and the labeling machine switching module 1072 and the labeling machine controller 1021 are electrically connected. In this case, it is convenient to complete the mode switching operation at the labeling machine 102, and the labeling machine 102 and the labeling detector 103 are directly turned off through the labeling machine switching module 1072, and the feedback is fed back to the carton sealing machine controller 101, and the alarm module 106 is turned off under the control of the carton sealing machine controller 101, and the production of the unlabeled cigarette box mode is carried out. The two switching modes can be set according to the specific actual situation of each component and production needs.
[0030] In this embodiment, the type of cigarette box labeling error detected by the labeling detector 103 is one of missing label, wrong labeling position and wrong product information contained in the label, or a combination of at least two of them.
[0031] When the rejection module 104 is rejecting cigarette boxes, the data processing module 1011 of the carton sealing machine controller 101 collects rejection information, which includes the number of rejected cigarette boxes and the type of labeling errors of each cigarette box, and generates an alarm record for the rejection information and stores it in the storage module 1012 for relevant personnel to view.
[0032] The alarm module 106 may include a sound module and a light module, or the alarm module 106 may be only a sound module or only a light module. The sound module may be a buzzer, etc., and the light module may be a warning light, etc.
[0033] It should be noted that the phrases "one embodiment", "an embodiment", "an exemplary embodiment", "some embodiments", etc. mentioned in the specification indicate that the described embodiments may include certain features, structures or characteristics, but not every embodiment may include the certain features, structures or characteristics. In addition, such phrases do not necessarily refer to the same embodiment. In addition, when describing certain features, structures or characteristics in conjunction with an embodiment, it is within the knowledge of those skilled in the art to implement such features, structures or characteristics in conjunction with other embodiments, whether explicitly or not explicitly described.
[0034] It should be easily understood that “on,” “above,” and “over” in the present disclosure should be interpreted in the broadest manner, so that “on” not only means “directly on something,” but also includes the meaning of “on something” with intervening features or layers therebetween, and “above” or “over” not only includes the meaning of “above” or “over,” but also may include the meaning of “above” or “over something” with no intervening features or layers therebetween (i.e., directly on something).
[0035] In addition, spatially relative terms, such as "below," "below," "beneath," "above," "above," etc., may be used herein for ease of description to describe the relationship of one element or feature relative to other elements or features as shown in the figures. Spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation shown in the figures. The device may have other orientations (rotated 90 degrees or at other orientations), and the spatially relative descriptors used herein may likewise be interpreted accordingly.
[0036] It should be noted that, in this article, relational terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0037] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit it. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present application.
Claims
1. A labeling alarm and rejection system for a carton sealing machine, characterized in that: include: Carton sealing machine controller; The labeling machine is electrically connected to the carton sealing machine controller and is used to label the cigarette boxes; A labeling detector, electrically connected to the labeling machine, for detecting labels on the cigarette box; The rejection module is electrically connected to the carton sealing machine controller and is used to reject cigarette boxes with incorrect labels detected by the labeling detector; A display module is electrically connected to the carton sealing machine controller and is used to display the types of cigarette box labeling errors detected by the labeling detector; An alarm module is electrically connected to the carton sealing machine controller and is used to issue an alarm message; Among them, when the labeling detector detects a labeling error in the cigarette box, it transmits the information to the labeling machine, the labeling machine stops running and transmits the information to the carton sealing machine controller, sounds an alarm, the rejection module rejects the incorrectly labeled cigarette box, and displays the type of labeling error through the display module.
2. A carton sealing machine labeling alarm and rejection system according to claim 1, characterized in that: The carton sealing machine controller comprises a data processing module and a storage module.
3. A carton sealing machine labeling alarm and rejection system according to claim 1, characterized in that: The labeling detector includes a camera and an image processing system.
4. A carton sealing machine labeling alarm and rejection system according to claim 1, characterized in that: It also includes a no-smoking label control module, which is electrically connected to the carton sealing machine controller, so that the carton sealing machine can switch between a mode for producing labeled cigarette boxes and a mode for producing non-labeled cigarette boxes. In the mode for producing non-labeled cigarette boxes, the labeling machine, labeling detector, rejection module and alarm module all stop running.
5. A carton sealing machine labeling alarm and rejection system according to claim 4, characterized in that: The smoke-free label control module includes a manual switching module and a labeling machine switching module.
6. A carton sealing machine labeling alarm and rejection system according to claim 5, characterized in that: The manual switching module is electrically connected to the carton sealing machine controller.
7. A carton sealing machine labeling alarm and rejection system according to claim 4, characterized in that: It also includes a labeling machine controller, which is arranged on the labeling machine, the labeling machine controller is electrically connected to the carton sealing machine controller, and the labeling machine switching module is electrically connected to the labeling machine controller.
8. A carton sealing machine labeling alarm and rejection system according to claim 7, characterized in that: The labeling machine switching module is arranged on the labeling machine.
9. A carton sealing machine labeling alarm and rejection system according to claim 1, characterized in that: The types of labeling errors detected by the labeling detector include missing labels, incorrect labeling positions, and incorrect information contained in labels.
10. A carton sealing machine labeling alarm and rejection system according to claim 1, characterized in that: The alarm module includes a sound module and / or a light emitting module.