Automatic swivel operation continuous beam monitoring device
By designing automated rotor operation continuous beam monitoring devices, the GNSS dynamic collector and the full station measuring meter measurement are used to perform automated monitoring, which solves the problem of low traditional measurement technology efficiency and high cost, and achieve efficient and safe construction monitoring.
Patent Information
- Application Number
- CN202420970446.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2034-05-07
AI Technical Summary
Traditional rotary linear measurement and monitoring technology requires a lot of labor and equipment, which leads to large workload, error-prone, low efficiency and high cost, and cannot meet the development requirements of modern bridge construction technology.
Design a continuous beam monitoring device for automated rotation operations, including data acquisition units and control units. The data acquisition unit consists of GNSS dynamic collectors, GNSS satellite antennas, first data connectors, prisms and horizontal devices. The control unit includes a full station measuring meter, a second data connector and a data feedback control center. And intelligent management realize automated monitoring.
Through the automated monitoring system, a lot of labor is saved, human errors are reduced, measurement efficiency and construction safety are improved, and measurement costs are reduced.
Smart Images

Figure CN222393590U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of measuring equipment, in particular to a continuous beam monitoring device for automatic rotation operation. Background Art
[0002] With the rapid development of modern bridge construction technology, the construction technology of large-span rotating continuous beams has gradually become popular. As a novel bridge construction technology, the high-position rotating continuous beams on the pier top have gradually been applied, and the construction technology requirements have also been improved accordingly. Among them, the linear measurement and monitoring technology of the pier top rotation operation has also been developed, but the current traditional rotation linear measurement and monitoring technology also has certain shortcomings and can no longer meet the requirements of the development of corresponding construction technology. When the linear monitoring of bridge rotation operations adopts traditional measurement methods, at least 2 total stations and 6 surveyors are required to continuously measure the rotating structure and perform calculations at the same time, which is labor-intensive, error-prone, inefficient, and costly. Utility Model Content
[0003] The utility model provides a monitoring device for a continuous beam of an automatic rotation operation.
[0004] To achieve the above purpose, the technical solution of the utility model is: an automatic rotation operation continuous beam monitoring device, comprising:
[0005] A data acquisition unit is arranged at the top of the beam to be rotated, wherein the beam has a rotation area when rotating;
[0006] A control unit, arranged outside the rotation area, the control unit being electrically connected to the data acquisition unit;
[0007] The data collection unit includes a GNSS dynamic collector, a GNSS satellite antenna, a first data transceiver, a prism and a horizontal device, the bottom end of the horizontal device is connected to the beam body, the top end of the horizontal device is connected to the bottom end of the prism, the top end of the prism is connected to the bottom end of the GNSS dynamic collector, the GNSS satellite antenna is inserted into the GNSS dynamic collector, and the GNSS dynamic collector is electrically connected to the first data transceiver.
[0008] Preferably, the data acquisition unit is arranged on the central axis of the top end of the beam body.
[0009] Preferably, a mounting hole is provided at the top end of the beam body, and the bottom end of the horizontal device is inserted into the mounting hole.
[0010] Preferably, a transmission line is provided between the GNSS dynamic collector and the first data transceiver.
[0011] Preferably, the control unit includes a total station measurer, a second data transceiver and a data feedback control center, the total station measurer is electrically connected to the second data transceiver, and the data feedback control center is electrically connected to the second data transceiver.
[0012] Preferably, the control unit also includes a power supply, and the power supply is electrically connected to the total station measurer, the second data transceiver and the data feedback control center.
[0013] Preferably, the prism is a 360° prism.
[0014] Compared with the prior art, the beneficial effects of the utility model are: data is collected by setting a GNSS dynamic collector, a GNSS satellite antenna, a first data receiver, a prism and a horizontal device, and the collected information is sent to a control unit for analysis and monitoring. Compared with the traditional manual measurement method, it saves manpower, reduces the occurrence of human errors, improves measurement efficiency, and saves measurement costs.
[0015] The bottom end of the horizontal device is connected to the beam body, the top end of the horizontal device is connected to the bottom end of the prism, the top end of the prism is connected to the bottom end of the GNSS dynamic collector, the GNSS satellite antenna is inserted into the GNSS dynamic collector, and the GNSS dynamic collector is electrically connected to the first data transceiver. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions in the present invention or the prior art, a brief introduction will be given below to the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0017] Figure 1 It is a structural schematic diagram of the data acquisition unit provided by the utility model;
[0018] Figure 2 It is a structural schematic diagram of a control unit provided by the utility model.
[0019] Reference numerals:
[0020] 10. GNSS dynamic collector; 20. GNSS satellite antenna; 30. First data transceiver; 40. Prism; 50. Leveling device; 60. Total station measuring device; 70. Second data transceiver; 80. Data feedback control center; 90. Power supply. DETAILED DESCRIPTION
[0021] In order to make the purpose, technical solution and advantages of the utility model clearer, the technical solution of the utility model will be described clearly and completely in conjunction with the drawings in the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] like Figure 1 and Figure 2 As shown, an embodiment of the present application provides an automated rotation operation continuous beam monitoring device, including a data acquisition unit and a control unit.
[0023] The data acquisition unit is arranged at the top of the beam to be rotated, and the beam has a rotation area when rotating; the control unit is arranged outside the rotation area, and the control unit is electrically connected to the data acquisition unit; the data acquisition unit includes a GNSS dynamic collector 10, a GNSS satellite antenna 20, a first data transceiver 30, a prism 40 and a horizontal device 50, the bottom end of the horizontal device 50 is connected to the beam, the top end of the horizontal device 50 is connected to the bottom end of the prism 40, the top end of the prism 40 is connected to the bottom end of the GNSS dynamic collector 10, the GNSS satellite antenna 20 is inserted on the GNSS dynamic collector 10, and the GNSS dynamic collector 10 is electrically connected to the first data transceiver 30. The control unit includes a total station measuring device 60, a second data transceiver 70 and a data feedback control center 80, the total station measuring device 60 is electrically connected to the second data transceiver 70, and the data feedback control center 80 is electrically connected to the second data transceiver 70. The control unit further includes a power supply 90 , which is electrically connected to the total station measuring device 60 , the second data transceiver 70 and the data feedback control center 80 .
[0024] First, a debugging instruction is issued to the data acquisition unit through the data feedback control center 80. After the debugging instruction is issued, it is wirelessly transmitted to the first data transceiver 30 of the data acquisition unit via the second data transceiver 70 of the control unit. The first data transceiver 30 sends the instruction to the GNSS dynamic collector 10 via the transmission line. After receiving the instruction, the GNSS dynamic collector 10 starts to execute it. After execution, the acquired satellite positioning data is transmitted to the data feedback control center 80 by the original route, and the debugging of the data acquisition unit is completed.
[0025] Secondly, a debugging instruction is issued to the total station measuring device 60 through the data feedback control center 80. After the debugging instruction is issued, it is transmitted to the total station measuring device 60 through the second data transceiver 70 of the control unit. After receiving the instruction, the total station measuring device 60 starts to execute it and performs positioning by automatically tracking the 360° prism. After positioning, the acquired positioning data is transmitted to the data feedback control center 80 by the original route, thus completing the debugging of the control unit.
[0026] Among them, when there is an abnormality in the two sets of data received by the data feedback and control center (the data of the same time period of the total station measuring device 60 and the GNSS dynamic collector 10 should be consistent), the verification instruction is started, and the verification instruction is issued and fed back in the same path as the debugging instruction. After the data feedback control center 80 receives the verification data, it analyzes and compares the data to see if it is abnormal. If the synchronization of the secondary verification data is abnormal, an early warning is issued.
[0027] The data feedback control center 80 uses software-assisted computers for operation and has intelligent management. The sending and receiving of relevant instructions does not require human intervention, and the results can be presented directly.
[0028] The GNSS dynamic collector 10 in the present application is the GNSS dynamic collector 10, and the GNSS satellite antenna 20 is the GNSS satellite antenna 20. It should be understood that GNSS, also known as the Global Satellite Navigation System, is an air-based radio navigation and positioning system that can provide users with all-weather 3D coordinates, speed and time information at any location on the earth's surface or near-earth space.
[0029] Before the beam body rotation operation, the control unit is arranged outside the rotation area, and the data acquisition unit is arranged on the central axis at both ends of the structural top surface of the beam body to be rotated.
[0030] A mounting hole is drilled at the center axis of the end of the top surface of the beam body, and the lower half of the horizontal device 50 is fixed in the mounting hole. After the horizontal device 50 is fixed, its top end is connected to the bottom end of the prism 40; the upper part of the prism 40 is connected to the bottom end of the GNSS dynamic collector 10. After the GNSS dynamic collector 10 is installed, the GNSS satellite antenna 20 and the transmission line are inserted into the corresponding interface and synchronously connected to the first data transceiver 30. The horizontal device 50 in this application refers to an adjustment device that can adjust the instrument to a standard horizontal position.
[0031] After the data collection unit is installed, the horizontal device 50 is leveled, the GNSS dynamic collector 10 is turned on (because the rotation operation time is short, there is no need to set up a separate power supply 90), and the display of the satellite positioning data collection signal light is tested.
[0032] After the GNSS dynamic collector 10 is set up, the signal light display of the first data transceiver 30 is checked for wireless transceiver function to see whether the satellite positioning data collected by the GNSS dynamic collector 10 is normal and whether the data sent is normal. The first data transceiver 30 does not need to be equipped with a separate power supply 90, and is powered by the GNSS dynamic collector 10 through the transmission line.
[0033] The 360° prism is tested to check its measurement accuracy.
[0034] After the data acquisition unit is installed, the control unit needs to be installed and debugged. First, the total station measuring device 60 is installed and set up, and the second data transceiver 70 is synchronously connected to the power supply 90 to test the data transmission with the total station measuring device 60 and the data feedback control center 80.
[0035] The data feedback control center 80 is the management and control center of the entire system, responsible for the final data solution and instruction issuance, processing and solution of the data transmitted by the second data transceiver 70, and after solution, judging and analyzing the data. It can also synchronously collect data from the GNSS dynamic collector 10 and issue measurement instructions to the total station measuring device 60, and set measurement mode and measurement time interval instructions.
[0036] The total station measuring device 60 is responsible for tracking and measuring the 360° prism, and the measured data is transmitted to the data feedback control center 80 via the second data transceiver 70 .
[0037] The data feedback control center 80 conducts a comprehensive analysis based on the data collected by the GNSS dynamic collector 10 and the data collected by the total station measuring device 60, and provides feedback on the rotation state of the beam (rotation trajectory, change in the beam posture) and rotation parameters (rotated angle, angle to be rotated, rotated arc length, arc length to be rotated, rotation angular velocity and linear velocity, etc.).
[0038] If an abnormality occurs synchronously in the two sets of data (generally set to the same measurement time interval, such as when rotating at a uniform speed, the measurement collection interval is 10s, and the time interval can be set arbitrarily in the inching mode), the verification instruction of the data feedback control center 80 is triggered to be issued, and the verification instruction is sent to the GNSS dynamic collector 10 and the total station measuring device 60 respectively. After the two components are verified respectively, the verification data is returned to the data feedback control center 80. If the verification data is still abnormal, an abnormal beam rotation warning is issued.
[0039] The GNSS dynamic collector 10 and the total station measuring device 60 can both collect the plane and elevation positioning coordinates of the structure in real time, and the second data transceiver 70 and the first data transceiver 30 are in wireless communication.
[0040] In summary, the utility model has the following beneficial effects:
[0041] 1. Compared with traditional manual measurement, it saves a lot of manpower, reduces the occurrence of human errors, improves measurement efficiency, reduces the safety risks of measurement personnel, and saves measurement costs;
[0042] 2. Compared with 3D modeling, its technical difficulty is greatly reduced, and a large number of beam measurement sensors are omitted, reducing the impact of the environment on measurement accuracy;
[0043] 3. The product has strong applicability, accurate and timely data analysis, and can wirelessly set the working mode or operation time to improve construction efficiency. When danger is found, it can quickly issue an early warning to improve the safety of construction. The total station measuring device 60, 360° prism, and GNSS dynamic collector 10 used by it are all common instruments used during the project construction period and can be reused.
[0044] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the utility model.
Claims
1. An automatic rotating continuous beam monitoring device, characterized in that: include: A data acquisition unit is arranged at the top of the beam to be rotated, wherein the beam has a rotation area when rotating; A control unit, arranged outside the rotation area, the control unit being electrically connected to the data acquisition unit; The data collection unit includes a GNSS dynamic collector, a GNSS satellite antenna, a first data transceiver, a prism and a horizontal device, the bottom end of the horizontal device is connected to the beam body, the top end of the horizontal device is connected to the bottom end of the prism, the top end of the prism is connected to the bottom end of the GNSS dynamic collector, the GNSS satellite antenna is inserted into the GNSS dynamic collector, and the GNSS dynamic collector is electrically connected to the first data transceiver.
2. The automatic rotating continuous beam monitoring device according to claim 1 is characterized in that: The data acquisition unit is arranged on the central axis of the top end of the beam body.
3. The automatic rotating continuous beam monitoring device according to claim 2 is characterized in that: The top end of the beam body is provided with a mounting hole, and the bottom end of the horizontal device is inserted into the mounting hole.
4. The automatic rotating continuous beam monitoring device according to claim 1 is characterized in that: A transmission line is arranged between the GNSS dynamic collector and the first data transceiver.
5. The automatic rotating continuous beam monitoring device according to claim 1 is characterized in that: The control unit includes a total station measuring device, a second data transceiver and a data feedback control center. The total station measuring device is electrically connected to the second data transceiver, and the data feedback control center is electrically connected to the second data transceiver.
6. The automatic rotating continuous beam monitoring device according to claim 5 is characterized in that: The control unit also includes a power supply, which is electrically connected to the total station measurer, the second data transceiver and the data feedback control center.
7. The automatic rotating continuous beam monitoring device according to claim 1 is characterized in that: The prism is a 360° prism.