Automatic take-up stand for steel wool production

By designing a steel wool production automatic wire retraction frame including a driving mechanism and a lifting mechanism, the problem of heavy rolling rollers and difficulty in cutting in the prior art is solved, efficient and stable wire retraction operation is achieved, and production efficiency is improved and maneuverability of the equipment.

CN222454099UActive Publication Date: 2025-02-11DEZHOU ZHENBANG IND CO LTD
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Patent Information

Application Number
CN202421122852.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2025-02-11
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

The existing steel wool wire collection equipment lacks a lifting mechanism, resulting in heavy rolling rollers after the winding is collected, and the staff needs to spend a lot of time and energy to discharge the material, which cannot meet the production needs.

Method used

An automatic wire retracting frame for steel wool production is designed, including a machine base, a symmetrically installed wire retracting frame, wire retracting roller and driving mechanism, as well as a mounting plate, a support seat and a lifting mechanism. The lifting mechanism realizes the lifting plate by reducing motor, rotary rod, transmission gear and driven gear, thereby achieving up and down displacement of the line retraction roller.

Benefits of technology

This automatic wire-receiving frame can effectively improve the cutting efficiency of wire-receiving rollers, reduce the labor intensity of staff, improve the winding stability and mobility, and meet the needs of steel wool production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an automatic take-up stand for steel wool production, which belongs to the technical field of steel wool machines and comprises a base, two take-up stands symmetrically mounted on the upper surface of the base and a take-up roller arranged between the two take-up stands, and a driving mechanism for driving the take-up roller is arranged between the two take-up stands. A mounting plate is arranged above the machine base, two supporting seats are symmetrically mounted on the upper surface of the mounting plate, and a lifting mechanism for lifting the mounting plate is arranged in the machine base; and the driving mechanism comprises two mounting seats symmetrically arranged between the two take-up frames, and a driving motor fixedly mounted on the outer wall of the take-up frame on the left side. According to the automatic take-up frame for steel wool production, the take-up roller can move up and down, discharging of the take-up roller after take-up is completed is facilitated, the discharging efficiency of the take-up roller is greatly improved, and therefore the advantages of being high in practicability, convenient to discharge and the like are achieved, and the problems that the take-up roller after take-up is heavy, and discharging is inconvenient for workers are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel wool machines, in particular to an automatic wire take-up frame for steel wool production. Background Art

[0002] Steel wool is a new type of metal fiber material with a wide range of uses: crushed steel wool: mainly used for friction materials such as automobile brake pads; cut steel wool fibers: can be used in areas such as building concrete; long steel wool fibers: mainly used for daily washing and industrial rust removal, decontamination, polishing, etc.; steel wool can also be used in powder metallurgy, refractory materials, conductive plastic products and other fields; using the same process equipment, various stainless steel wool, copper wool, aluminum wool and other metal wool products can also be produced, which are widely used in metal filters, shock absorption and noise reduction at high temperatures, and the production of metal fibers and many other high-tech fields. After the steel wool is produced, it needs to be wound up by the winding equipment.

[0003] The existing wire-taking equipment realizes the automatic wire-taking effect and improves the steel wool wire-taking efficiency by installing a driving mechanism on the wire-taking frame. However, the wire-taking frame lacks a lifting mechanism for raising and lowering the winding roller. Since the winding roller is heavy after winding, it takes a lot of time and energy for the staff to unload the material, which cannot meet the production needs. Therefore, an automatic wire-taking frame for steel wool production is proposed to solve the above problems. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides an automatic wire take-up stand for steel wool production, which has the advantages of strong practicability and convenient material unloading, and solves the problem that the reel after rewinding is heavy and it is inconvenient for workers to unload the material.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic wire take-up frame for steel wool production, comprising a machine base, two wire take-up frames symmetrically mounted on the upper surface of the machine base, and a wire take-up roller arranged between the two wire take-up frames, a driving mechanism for driving the wire take-up roller is arranged between the two wire take-up frames, a mounting plate is arranged above the machine base, and two supporting seats are symmetrically mounted on the upper surface of the mounting plate, and a lifting mechanism for lifting and lowering the mounting plate is arranged inside the machine base;

[0006] The driving mechanism includes two mounting seats symmetrically arranged between the two take-up frames, a driving motor fixedly mounted on the outer wall of the left take-up frame, a rotating shaft rotatably mounted inside the two take-up frames and fixed to the two mounting seats, and a transmission structure installed between one of the rotating shafts and the driving motor;

[0007] The lifting mechanism includes a reduction motor fixedly mounted on the inner bottom wall of the base, a rotating rod mounted on the output shaft of the reduction motor through a coupling, a rotating shaft arranged inside the base, a transmission gear fixedly mounted on one end of the rotating rod, a driven gear fixedly mounted on one end of the rotating shaft and meshing with the transmission gear, and a connecting piece installed between the mounting plate and the rotating shaft.

[0008] Furthermore, the transmission structure includes two transmission wheels, and the two transmission wheels are respectively installed on the output shaft of the driving motor and one of the ends of the rotating shaft, and a belt is provided for transmission connection between the two transmission wheels.

[0009] Furthermore, the two mounting seats are both in a concave shape, and the concave surfaces of the two mounting seats are arranged opposite to each other. Positioning rods for plugging into the take-up rollers are installed inside the two mounting seats.

[0010] Furthermore, the connecting member includes a crank fixedly mounted on one end of the rotating shaft away from the driven gear, a connecting rod hinged to the other end of the crank, and an articulated seat hinged to the other end of the connecting rod and fixed to the lower surface of the mounting plate.

[0011] Furthermore, except for the reduction motor, the number of other components in the lifting mechanism is two, and two symmetrically arranged connecting seats are fixedly installed on the inner bottom wall of the base, and the two rotating rods are connected to the two connecting seats through bearings.

[0012] Furthermore, four moving wheels are rotatably mounted on the outside of the base, and the four moving wheels are arranged in a rectangular shape.

[0013] Furthermore, a mounting groove is provided inside the machine base, and a supporting structure is arranged in the mounting groove, wherein the supporting structure comprises a telescopic cylinder fixedly installed in the mounting groove and a supporting block fixedly installed on the output end of the telescopic cylinder.

[0014] Compared with the prior art, the utility model provides an automatic wire take-up frame for steel wool production, which has the following beneficial effects:

[0015] 1. The automatic wire take-up frame for steel wool production can move the wire take-up roller up and down, which is convenient for unloading the wire take-up roller after winding, greatly improving the unloading efficiency of the wire take-up roller, thereby achieving the advantages of strong practicality and convenient unloading, and solving the problem that the winding roller after winding is heavy and inconvenient for staff to unload.

[0016] 2. The automatic wire take-up frame for steel wool production is installed through moving wheels, which is convenient for moving the device and improving the mobility of the device. The machine base can be supported by telescopic cylinders and support blocks to ensure that the wire take-up roller can stably reel in the steel wool and improve the reeling stability. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1It is a three-dimensional diagram of the structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the structure of the mounting plate of the utility model;

[0019] Figure 3 It is a partial structural stereogram of the utility model.

[0020] In the figure: 1. machine base; 2. take-up frame; 3. take-up roller; 4. mounting seat; 5. driving motor; 6. rotating shaft; 7. transmission structure; 8. moving wheel; 9. telescopic cylinder; 10. supporting block; 11. mounting plate; 12. supporting seat; 13. connecting seat; 14. reduction motor; 15. rotating rod; 16. rotating shaft; 17. transmission gear; 18. driven gear; 19. crank; 20. connecting rod; 21. articulated seat. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-3 A steel wool production automatic wire take-up frame comprises a machine base 1, two wire take-up frames 2 symmetrically mounted on the upper surface of the machine base 1 and a wire take-up roller 3 arranged between the two wire take-up frames 2, a driving mechanism for driving the wire take-up roller 3 is arranged between the two wire take-up frames 2, and the driving mechanism comprises two mounting seats 4 symmetrically arranged between the two wire take-up frames 2, a driving motor 5 fixedly mounted on the outer wall of the left wire take-up frame 2, a rotating shaft 6 rotatably mounted inside the two wire take-up frames 2 and fixed to the two mounting seats 4, and a transmission structure 7 installed between one of the rotating shafts 6 and the driving motor 5.

[0023] The transmission structure 7 includes two transmission wheels, and the two transmission wheels are respectively installed on the output shaft of the driving motor 5 and the end of one of the rotating shafts 6, and the two transmission wheels are connected by a belt.

[0024] In addition, four moving wheels 8 are rotatably installed on the outside of the machine base 1, and the four moving wheels 8 are arranged in a rectangular shape, and the moving wheels 8 can improve the mobility of the machine base 1. An installation groove is opened inside the machine base 1, and a support structure is arranged in the installation groove, and the support structure includes a telescopic cylinder 9 fixedly installed in the installation groove and a support block 10 fixedly installed on the output end of the telescopic cylinder 9. The telescopic cylinder 9 and the support block 10 can support the machine base 1, ensure that the take-up roller 3 stably reels the steel wool, and improve the reeling stability.

[0025] In addition, a battery module is installed inside the base 1. A controller is installed on the outer wall of the right take-up frame 2.

[0026] It should be noted that the two mounting seats 4 are both in a concave shape, and the concave surfaces of the two mounting seats 4 are arranged opposite to each other. Positioning rods for plugging the take-up roller 3 are installed inside the two mounting seats 4, and positioning holes matching the positioning rods are installed at both ends of the take-up roller 3. The take-up roller 3 can be fixed.

[0027] In this embodiment, a mounting plate 11 is arranged above the machine base 1, and two support bases 12 are symmetrically installed on the upper surface of the mounting plate 11, and a lifting mechanism for raising and lowering the mounting plate 11 is arranged inside the machine base 1; the lifting mechanism includes a reduction motor 14 fixedly installed on the inner bottom wall of the machine base 1, a rotating rod 15 installed on the output shaft of the reduction motor 14 through a coupling, a rotating shaft 16 arranged inside the machine base 1, a transmission gear 17 fixedly installed on one end of the rotating rod 15, a driven gear 18 fixedly installed on one end of the rotating shaft 16 and meshing with the transmission gear 17, and a connecting piece installed between the mounting plate 11 and the rotating shaft 16. Start the reduction motor 14 to drive the rotating rod 15 to rotate. The rotating rod 15 rotates and engages with the driven gear 18 through the transmission gear 17 to drive the rotating shaft 16 to rotate. The rotating shaft 16 rotates and drives the mounting plate 11 to rise through the crank 19 and the connecting rod 20. At this time, the support seat 12 and the two ends of the take-up roller 3 are against each other. The positioning rod on the mounting seat 4 is removed, and the take-up roller 3 can be moved downward to facilitate the unloading of the take-up roller 3.

[0028] The connecting member includes a crank 19 fixedly mounted on one end of the rotating shaft 16 away from the driven gear 18 , a connecting rod 20 hinged to the other end of the crank 19 , and an articulated seat 21 hinged to the other end of the connecting rod 20 and fixed to the lower surface of the mounting plate 11 .

[0029] It should be noted that, except for the reduction motor 14, the number of other components in the lifting mechanism is two, and two symmetrically arranged connecting seats 13 are fixedly installed on the inner bottom wall of the base 1, and the two rotating rods 15 are connected to the two connecting seats 13 through bearings. The two articulated seats 21 are located in the middle of the edge of the lower surface of the mounting plate 11. The reduction motor 14 is a dual-axis motor.

[0030] The working principle of the above embodiment is:

[0031] When in use, start the reduction motor 14 to drive the rotating rod 15 to rotate. The rotating rod 15 rotates and engages with the driven gear 18 through the transmission gear 17 to drive the rotating shaft 16 to rotate. The rotating shaft 16 rotates and drives the mounting plate 11 to rise through the crank 19 and the connecting rod 20. At this time, the support seat 12 is against the two ends of the take-up roller 3. The positioning rod on the mounting seat 4 is removed, and the take-up roller 3 can be moved downward to facilitate the unloading of the take-up roller 3.

[0032] The electrical components appearing in the text are all electrically connected to the controller and the power supply. The control method of the utility model is controlled by the controller. The control circuit of the controller can be realized by simple programming by technicians in this field. The provision of power supply is also common knowledge in this field. The utility model is mainly used to protect mechanical devices, so the utility model will no longer explain the control method and circuit connection in detail.

[0033] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic wire take-up frame for steel wool production, comprising a machine base (1), two wire take-up frames (2) symmetrically mounted on the upper surface of the machine base (1), and a wire take-up roller (3) arranged between the two wire take-up frames (2), characterized in that: A driving mechanism for driving the wire take-up roller (3) is arranged between the two wire take-up frames (2); a mounting plate (11) is arranged above the machine base (1), and two supporting seats (12) are symmetrically mounted on the upper surface of the mounting plate (11); and a lifting mechanism for raising and lowering the mounting plate (11) is arranged inside the machine base (1); The driving mechanism comprises two mounting seats (4) symmetrically arranged between the two wire take-up frames (2), a driving motor (5) fixedly mounted on the outer wall of the left wire take-up frame (2), a rotating shaft (6) rotatably mounted inside the two wire take-up frames (2) and fixed to the two mounting seats (4), and a transmission structure (7) mounted between one of the rotating shafts (6) and the driving motor (5); The lifting mechanism comprises a reduction motor (14) fixedly mounted on the inner bottom wall of the machine base (1), a rotating rod (15) mounted on the output shaft of the reduction motor (14) via a coupling, a rotating shaft (16) arranged inside the machine base (1), a transmission gear (17) fixedly mounted on one end of the rotating rod (15), a driven gear (18) fixedly mounted on one end of the rotating shaft (16) and meshing with the transmission gear (17), and a connecting piece mounted between the mounting plate (11) and the rotating shaft (16).

2. The automatic wire take-up stand for steel wool production according to claim 1, characterized in that: The transmission structure (7) comprises two transmission wheels, and the two transmission wheels are respectively mounted on the output shaft of the driving motor (5) and the end of one of the rotating shafts (6), and a belt is provided between the two transmission wheels for transmission connection.

3. The automatic wire take-up stand for steel wool production according to claim 1, characterized in that: The two mounting seats (4) are both in a concave shape, and the concave surfaces of the two mounting seats (4) are arranged opposite to each other. Positioning rods for plugging into the take-up roller (3) are installed inside the two mounting seats (4).

4. The automatic wire take-up stand for steel wool production according to claim 1, characterized in that: The connecting member comprises a crank (19) fixedly mounted on one end of the rotating shaft (16) away from the driven gear (18), a connecting rod (20) hinged to the other end of the crank (19), and an articulated seat (21) hinged to the other end of the connecting rod (20) and fixed to the lower surface of the mounting plate (11).

5. The automatic wire take-up stand for steel wool production according to claim 1, characterized in that: Except for the reduction motor (14), the number of other components in the lifting mechanism is two. Two symmetrically arranged connecting seats (13) are fixedly mounted on the inner bottom wall of the machine base (1), and the two rotating rods (15) are connected to the two connecting seats (13) via bearings.

6. The automatic wire take-up stand for steel wool production according to claim 1, characterized in that: Four moving wheels (8) are rotatably mounted on the outside of the machine base (1), and the four moving wheels (8) are arranged in a rectangular shape.

7. The automatic wire take-up stand for steel wool production according to claim 1, characterized in that: The base (1) is provided with a mounting groove inside, and a support structure is arranged in the mounting groove, wherein the support structure comprises a telescopic cylinder (9) fixedly mounted in the mounting groove and a support block (10) fixedly mounted on the output end of the telescopic cylinder (9).