Concrete crushing device with separation function
By designing a concrete crushing device with separation function, using a aggregate box and lifting mechanism, automatic secondary crushing and separation of unqualified concrete blocks is achieved, and the problems of time-consuming, labor-intensive and low separation efficiency in manual operation in the prior art are solved. Improves work efficiency and safety.
Patent Information
- Application Number
- CN202420111284.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-17
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-01-17
AI Technical Summary
The existing concrete crushing device requires manual lifting and releasing of the collection box during the secondary crushing operation, which is time-consuming and labor-intensive, and has personal danger, and is low in work efficiency, making it difficult to efficiently separate the steel bar waste.
A concrete crushing device with separation function is designed, adopting a aggregate box and a lifting mechanism. The aggregate box is equipped with a scrap iron adsorption mechanism. The screw transmission chamber is driven by a servo motor to realize automatic lifting and pouring of the aggregate box. Separate unqualified concrete blocks and steel scrap iron.
It realizes safe and labor-saving secondary crushing and separation of unqualified concrete blocks, improves work efficiency, reduces personal danger, and improves separation accuracy and efficiency by automatically adsorbing and separating steel waste.
Smart Images

Figure CN222469172U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of concrete recycling, and in particular to a concrete crushing device with a separation function. Background Art
[0002] Concrete is a general term for engineering composite materials that are made of aggregates bonded together by cementitious materials. The term concrete usually refers to cement concrete that is made by mixing cement as a cementitious material, sand and stone as aggregates and water in a certain proportion. It is widely used in construction projects, and waste concrete and waste bricks and stones generated in construction projects are also common construction waste. In order to save resource waste, concrete crushing equipment is generally used to recycle and crush waste concrete blocks to produce coarse and fine aggregates for reuse.
[0003] For example, the Chinese utility model patent with publication number "CN219024586U" discloses a recycled concrete crushing and separation device, which crushes and scatters the concrete material by rotating the stirring blades inside the box. The scattered concrete material will fall down to the surface of the filter plate below and be filtered by the filter holes on the surface of the filter plate. The filter holes will drop small concrete particles smaller than their area, and intercept concrete blocks that are larger than the filter holes and need to be crushed for the second time, and send the small concrete particles that fall from the filter plate surface into the collection box, so that the staff only needs to continue to pour the concrete blocks in the collection box into the feed port for secondary crushing, and the concrete can be automatically separated.
[0004] However, in the above patent, although the structure of the prior art can realize the screening and secondary crushing of broken concrete, in the actual use of such devices, workers are often required to manually lift and place the collection box to complete the secondary crushing operation of unqualified concrete small materials. This process is time-consuming and laborious for the workers to operate, and it is easy to cause the collection box to fall off during lifting and placing, causing personal danger to the workers. At the same time, the concrete blocks that fall into the collection box are generally mixed with some steel waste, which requires manual picking by the workers for recycling, but the efficiency of manual picking by the workers is low. Utility Model Content
[0005] 1. Technical issues to be solved
[0006] In view of the deficiencies in the prior art, the present application provides a concrete crushing device with a separation function, which solves the problems mentioned in the above background technology.
[0007] (II) Technical solution
[0008] To achieve the above objectives, the present application is implemented through the following technical solutions: a concrete crushing device with a separation function, comprising a concrete crushing device body, an aggregate box for collecting large pieces of screened material, a crushing mechanism for crushing concrete and a screening plate for screening concrete crushed material, the concrete crushing device body is provided with a feed crushing chamber, a screening chamber and a discharge chamber, the concrete crushing device body is provided with a first discharge port penetrating the screening chamber on the outside, an aggregate box for collecting large pieces of screened material is arranged outside the first discharge port, and a lifting mechanism connected to the aggregate box is symmetrically installed on the outside of the concrete crushing device body, and a scrap iron adsorption mechanism is arranged inside the aggregate box.
[0009] By adopting the above technical scheme, unqualified concrete blocks sent out from the first discharge port can be collected by the aggregate box, and through the transmission of the lifting mechanism, the aggregate box can be lifted to the top of the concrete crushing device body for dumping, and the unqualified concrete blocks can be subjected to secondary crushing operations, and through the setting of the scrap iron adsorption mechanism inside the aggregate box, the steel scrap iron sent into the aggregate box can be adsorbed and separated.
[0010] Preferably, the lifting mechanism includes a screw transmission chamber and a servo motor, a limiting groove is provided inside the screw transmission chamber, a threaded transmission rod is installed through the limiting groove, a connecting block threadedly connected to the threaded shaft is clamped and installed inside the limiting groove, and a servo motor whose output end transmits power to the threaded transmission rod is fixedly installed at the bottom of the screw transmission chamber.
[0011] By adopting the above technical solution, the servo motor can be turned on to drive the threaded transmission rod and the connecting block to drive the connecting block to move up and down inside the limiting slide groove.
[0012] Preferably, connecting shafts rotatably connected to the connecting blocks are symmetrically arranged on both sides of the material collection box, and limiting blocks engaged with the top surfaces of the connecting blocks are symmetrically arranged on both sides of the material collection box.
[0013] By adopting the above technical scheme, the collection box can be placed horizontally between the two groups of connecting blocks through the rotational connection between the connecting shafts on both sides of the collection box and the connecting blocks, and the clamping connection between the limit blocks on both sides of the collection box and the top surface of the connecting blocks. The collection box can be flipped along the connecting shaft to pour out the materials inside the collection box.
[0014] Preferably, the scrap iron adsorption mechanism includes an electrically controlled magnetic suction plate embedded in the collection box, and a control switch is fixedly installed on the bottom of the collection box, and the control switch is electrically connected to the electrically controlled magnetic suction plate.
[0015] By adopting the above technical scheme, the control switch can be opened to control the electric-controlled magnetic suction plate to adsorb the scrap steel bars, so that the scrap steel bars can be fixed inside the collection box when unqualified materials are collected and dumped, and after the unqualified materials are dumped, the scrap steel bars can be taken out of the collection box by closing the control switch.
[0016] Preferably, a plurality of groups of supporting feet are symmetrically arranged at the bottom of the concrete crushing device body, a feed port connected to the feed crushing chamber is opened at the top of the concrete crushing device body, and a second material discharge port for delivering qualified materials is connected to the bottom of the concrete crushing device body.
[0017] By adopting the above technical solution, the device can be supported and placed by multiple sets of supporting legs, and the waste concrete blocks can be fed into the feed crushing chamber through the feed port for crushing operation. At the same time, by setting the second material discharge port at the bottom of the concrete crushing device body, the qualified materials that have been screened can be delivered.
[0018] Preferably, the crushing mechanism includes a transmission mechanism and crushing rollers symmetrically arranged inside the feed crushing chamber, the transmission mechanism includes a gear transmission chamber and a crushing motor, the gear transmission chamber is fixedly installed on one side of the top of the concrete crushing device body, and two groups of transmission gears that transmit to the crushing rollers are meshed and connected inside the gear transmission chamber, and the crushing motor is fixedly installed outside the gear transmission chamber, and the output end of the crushing motor is fixedly connected to a group of transmission gears.
[0019] By adopting the above technical solution, the two sets of transmission gears inside the gear transmission cavity can be driven to mesh and drive by turning on the crushing motor, so as to drive the two sets of crushing rollers respectively connected to the transmission gears to rotate.
[0020] Preferably, the screening plate comprises a screening plate body and a supporting block fixedly mounted on the inner wall of the screening chamber, a screening plate mounting groove penetrating through the screening chamber is provided on the outer side of the concrete crushing device body, a connecting plate is fixedly mounted on one end of the screening plate body, and two groups of threaded shafts penetrating through the connecting plate are fixedly mounted on the outer side of the concrete crushing device body, and a limiting nut for fixing the connecting plate is threadedly connected to the outer end of the threaded shaft.
[0021] By adopting the above technical scheme, the sieve plate body can be guided into the screening chamber by opening the sieve plate installation groove, and the bottom of both ends of the sieve plate body can be supported by setting the support blocks at the inner wall of the screening chamber, and the installation and use of the sieve plate body can be fixed and limited by the through connection between the outer threaded shaft of the concrete crushing device body and the external connecting plate of the sieve plate body by tightening the limit nut.
[0022] Preferably, a screening baffle is snap-fitted and installed inside the first discharge port, and two groups of connecting grooves rotatably connected to the screening baffle are symmetrically provided on the surface of the concrete crushing device body, and two groups of rotating shafts rotatably connected to the connecting grooves are symmetrically provided on the top of the screening baffle, and torsion springs are sleeved and connected on the surfaces of the two groups of rotating shafts, one end of the torsion spring is fixedly connected to the screening baffle, and the other end of the torsion spring is fixed to the connecting groove.
[0023] By adopting the above technical solution, the screen baffle can be sealed inside the first discharge port when it is reset and closed by connecting the rotating shaft at the top of the screen baffle with the connecting groove and installing the torsion spring on the surface of the rotating shaft.
[0024] (III) Beneficial effects
[0025] The present application provides a concrete crushing device with separation function. The beneficial effects are as follows:
[0026] 1. The concrete crushing device with separation function can lift and dump the aggregate box safely and labor-savingly by setting the lifting device outside the concrete crushing device body, so that the staff can send the collected large pieces of screened materials into the concrete crushing device body for secondary crushing and separation. At the same time, by setting the scrap iron adsorption mechanism in the aggregate box, the steel waste screened out by the initial crushing can be adsorbed, which is convenient for the staff to separate the steel waste contained in the waste concrete, thereby improving the convenience and applicability of the device in use. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] In order to more clearly illustrate the implementation scheme of the utility model or the technical scheme in the prior art, the drawings required for use in the implementation scheme or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some implementation schemes of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0028] Figure 1 This is a schematic diagram of the overall appearance structure of this application;
[0029] Figure 2 This is a schematic diagram of the appearance structure of the concrete crushing device of the present application when viewed from above;
[0030] Figure 3 A schematic diagram of a half-section structure of the present application;
[0031] Figure 4 This is a schematic diagram of a half-section structure of the gear transmission cavity of the present application;
[0032] Figure 5 For this application Figure 1The enlarged structural diagram at A in the middle;
[0033] Figure 6 For this application Figure 3 Enlarged structural diagram at A in the middle.
[0034] In the figure: 1. Concrete crushing device body; 101. Feed crushing chamber; 102. Screening chamber; 103. Discharging chamber; 104. Feed port; 105. First discharging port; 106. Second discharging port; 107. Support foot; 108. Connecting slot; 2. Aggregate box; 201. Connecting shaft; 202. Limiting block; 203. Electric magnetic plate; 204. Control switch; 3. Lifting mechanism; 301. Screw transmission chamber; 302. Limiting slide; 303. Threaded transmission rod; 304. Connecting block; 305. Servo motor; 4. Crushing mechanism; 401. Crushing roller; 402. Gear transmission chamber; 403. Crushing motor; 5. Screening plate; 501. Support block; 502. Connecting plate; 503. Threaded shaft; 504. Limiting nut; 6. Screening baffle; 601. Rotating shaft; 602. Torsion spring. DETAILED DESCRIPTION
[0035] The present application is further described in detail below through drawings and examples.
[0036] Reference Figures 1 to 6 The embodiment of the present application provides a concrete crushing device with a separation function, including a concrete crushing device body 1, an aggregate box 2 for collecting large-block screening materials, a crushing mechanism 4 for crushing concrete, and a screening plate 5 for screening concrete crushed materials. A feed crushing chamber 101, a screening chamber 102, and a discharge chamber 103 are provided inside the concrete crushing device body 1, a first discharge port 105 penetrating the screening chamber 102 is provided outside the concrete crushing device body 1, an aggregate box 2 for collecting large-block screening materials is arranged outside the first discharge port 105, and a lifting mechanism 3 connected to the aggregate box 2 is symmetrically installed on the outside of the concrete crushing device body 1, and a scrap iron adsorption mechanism is arranged inside the aggregate box 2.
[0037] The lifting mechanism 3 includes a screw transmission chamber 301 and a servo motor 305. A limiting groove 302 is provided inside the screw transmission chamber 301. A threaded transmission rod 303 is installed inside the limiting groove 302. A connecting block 304 threadedly connected to the threaded shaft 503 is installed inside the limiting groove 302. A servo motor 305 whose output end is transmitted to the threaded transmission rod 303 is fixedly installed at the bottom of the screw transmission chamber 301.
[0038] The material collecting box 2 is symmetrically provided with connecting shafts 201 rotatably connected to the connecting block 304 on both sides, and the material collecting box 2 is symmetrically provided with limiting blocks 202 engaged with the top surface of the connecting block 304 on both sides.
[0039] The scrap iron adsorption mechanism includes an electrically controlled magnetic suction plate 203 embedded in the collection box 2, and a control switch 204 is fixedly installed at the bottom of the collection box 2. The control switch 204 and the electrically controlled magnetic suction plate 203 are electrically connected. When the device is used, the collection box 2 is installed between the two groups of connecting blocks 304, and the collection box 2 can be placed in the opposite position outside the first discharge port 105 to collect the unqualified large pieces of materials screened and sent out from the first discharge port 105. The servo motor 305 in the lifting mechanism 3 is turned on to drive the internal threaded transmission rod 303 of the screw transmission chamber 301 and the connecting block 304 to transmit, thereby driving the two groups of connecting blocks 304 and the collection box 2 to rise and fall. Operation, and after the aggregate box 2 is lifted to the top of the concrete crushing device body 1, the aggregate box 2 can be dumped along the connecting shaft 201 to the feed port 104 at the top of the concrete crushing device body 1 by pushing and pulling the external handle of the aggregate box 2, so that the staff can safely and labor-savingly feed the collected large pieces of screened materials into the concrete crushing device body 1 for secondary crushing. In this process, through the coordinated use of the electric-controlled magnetic suction plate 203 and the control switch 204 inside the aggregate box 2, the electric-controlled magnetic suction plate 203 can be used to absorb the steel scrap iron in the unqualified concrete screened materials, so that the staff can separate the steel scrap iron in the unqualified concrete screened materials when collecting and dumping them.
[0040] Reference Figures 1 to 4 In one aspect of the present application, a plurality of groups of supporting feet 107 are symmetrically arranged at the bottom of the concrete crushing device body 1, a feed port 104 connected to the feed crushing chamber 101 is opened at the top of the concrete crushing device body 1, and a second material discharge port 106 for delivering qualified materials is connected to the bottom of the concrete crushing device body 1.
[0041] The crushing mechanism 4 includes a transmission mechanism and a crushing roller 401 symmetrically arranged inside the feed crushing chamber 101, the transmission mechanism includes a gear transmission chamber 402 and a crushing motor 403, the gear transmission chamber 402 is fixedly installed on one side of the top of the concrete crushing device body 1, and the gear transmission chamber 402 is meshed with two groups of transmission gears that transmit to the crushing roller 401, and the crushing motor 403 is fixedly installed outside the gear transmission chamber 402, and the output end of the crushing motor 403 is fixedly connected to a group of transmission gears. When the device is used, the waste concrete blocks to be processed can be fed into the feed crushing chamber 101 through the feed port 104, and by opening the crushing motor 403 in the crushing mechanism 4, the two groups of crushing rollers 401 in the feed crushing chamber 101 can be driven to transmit, and the fed waste concrete blocks are crushed and passed.
[0042] Reference Figure 2 and Figure 3In one aspect of the present application, the screening plate 5 includes a screening plate body and a support block 501 fixedly mounted on the inner wall of the screening chamber 102. A screening plate mounting groove penetrating and connected to the screening chamber 102 is provided on the outside of the concrete crushing device body 1. A connecting plate 502 is fixedly mounted on one end of the screening plate body. Two groups of threaded shafts 503 penetrating and connected to the connecting plate 502 are fixedly mounted on the outside of the concrete crushing device body 1. The outer ends of the threaded shafts 503 are threadedly connected to limit nuts 504 for fixing the connecting plate 502. When the present device is used, the concrete crushing device body 1 is used to crush the concrete. The through connection between the outer sieve plate mounting groove of the crushing device body 1 and the sieve plate body can guide the assembly of the sieve plate body in the screening chamber 102, and the through connection between the outer threaded shaft 503 of the concrete crushing device body 1 and the outer connecting plate 502 of the sieve plate body can fix the assembly of the screening plate 5 by tightening the limiting nut 504 at the outer end of the threaded shaft 503. At the same time, after the device is used, the limiting nut 504 can be removed, and the staff can conveniently remove, maintain and replace the screening plate 5 by pulling the handle on the connecting plate 502.
[0043] Reference Figure 1 and Figure 5 In one aspect of the present application, a screening baffle 6 is mounted inside the first discharge port 105, and two groups of connecting grooves 108 rotatably connected to the screening baffle 6 are symmetrically provided on the surface of the concrete crushing device body 1. Two groups of rotating shafts 601 rotatably connected to the connecting grooves 108 are symmetrically provided on the top of the screening baffle 6, and the surfaces of the two groups of rotating shafts 601 are sleeved and connected with torsion springs 602, one end of the torsion spring 602 is fixedly connected to the screening baffle 6, and the other end of the torsion spring 602 is fixed to the connecting groove 108. When the device is used, the screening plate 5 can be limitedly engaged in the first discharge port 105 through the coordinated use of the rotating shafts 601 and the torsion springs 602 on both sides of the top of the screening baffle 6, and when unqualified large pieces of material fall from the screening plate 5 and collide with the screening baffle 6, the screening baffle 6 is driven to be turned outward from the first discharge port 105 to send out the unqualified material.
[0044] Working principle: When the concrete crushing device with separation function is used, the device should first be supported and placed in the desired position through multiple sets of supporting feet 107, and the waste concrete blocks to be crushed are fed into the feed crushing chamber 101 through the feed port 104. In this process, the crushing motor 403 in the middle plate of the crushing mechanism 4 is turned on, so that the crushing roller 401 inside the feed crushing chamber 101 can be driven to crush the waste concrete blocks, and the screening chamber 102 and the discharge chamber 103 at the bottom of the feed crushing chamber 101 are opened through, and the setting of the screening plate 5 inside the screening chamber 102 can be cooperated to feed qualified concrete screening materials into the discharge chamber 103, and unqualified concrete screening materials can be retained on the screening plate 5, and the first discharge port 105 on the bottom side of the screening chamber 102 is opened and discharged. A second material discharge port 106 is opened at the bottom of the material chamber 103, and qualified and unqualified concrete screening materials can be sent out separately. In this process, through the coordinated setting of the external aggregate box 2 of the concrete crushing device body 1, the unqualified concrete screening materials sent out from the first discharge port 105 can be collected, and through the coordinated use of the external lifting mechanism 3 outside the concrete crushing device body 1, the aggregate box 2 can be lifted to facilitate the staff to feed the unqualified concrete screening materials collected in the aggregate box 2 to the feed port 104 at the top of the concrete crushing device body 1 for secondary crushing operations. At the same time, through the coordinated use of the electric-controlled magnetic suction plate 203 and the control switch 204 inside the aggregate box 2, the electric-controlled magnetic suction plate 203 can be used to adsorb and separate the steel scrap in the unqualified concrete screening materials.
[0045] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device that includes a series of elements includes not only those elements, but also other elements that are not explicitly listed, or also includes elements that are inherent to such process, method, article or device.
[0046] Although the embodiments of the present application have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present application, and that the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A concrete crushing device with separation function, comprising a concrete crushing device body (1), a collection box (2) for collecting large pieces of screening material, a crushing mechanism (4) for crushing concrete, and a screening plate (5) for screening concrete crushed material, characterized in that: The concrete crushing device body (1) is provided with a feed crushing chamber (101), a screening chamber (102) and a discharge chamber (103) extending through the inside thereof; the concrete crushing device body (1) is provided with a first discharge port (105) extending through the screening chamber (102) on the outside thereof; an aggregate box (2) for collecting large pieces of screened material is provided outside the first discharge port (105); a lifting mechanism (3) connected to the aggregate box (2) is symmetrically installed on the outside of the concrete crushing device body (1); and a scrap iron adsorption mechanism is provided inside the aggregate box (2).
2. A concrete crushing device with separation function according to claim 1, characterized in that: The lifting mechanism (3) comprises a screw transmission chamber (301) and a servo motor (305); a limit slide groove (302) is provided inside the screw transmission chamber (301); a threaded transmission rod (303) is installed through the limit slide groove (302); a connecting block (304) threadedly connected to the threaded shaft (503) is installed in the limit slide groove (302); and a servo motor (305) whose output end is transmitted to the threaded transmission rod (303) is fixedly installed at the bottom of the screw transmission chamber (301).
3. A concrete crushing device with separation function according to claim 2, characterized in that: The material collection box (2) is symmetrically provided with connecting shafts (201) rotatably connected to the connecting block (304) on both sides, and the material collection box (2) is symmetrically provided with limiting clamping blocks (202) clamped with the top surface of the connecting block (304) on both sides.
4. The concrete crushing device with separation function according to claim 1, characterized in that: The scrap iron adsorption mechanism comprises an electrically controlled magnetic suction plate (203) embedded in the collecting box (2), a control switch (204) is fixedly installed at the bottom of the collecting box (2), and the control switch (204) is electrically connected to the electrically controlled magnetic suction plate (203).
5. The concrete crushing device with separation function according to claim 1, characterized in that: The bottom of the concrete crushing device body (1) is symmetrically provided with a plurality of groups of supporting feet (107); the top of the concrete crushing device body (1) is provided with a feed port (104) which is connected through the feed crushing chamber (101); and the bottom of the concrete crushing device body (1) is connected through a second material discharge port (106) for delivering qualified materials.
6. The concrete crushing device with separation function according to claim 5, characterized in that: The crushing mechanism (4) comprises a transmission mechanism and a crushing roller (401) symmetrically arranged inside a feed crushing chamber (101), the transmission mechanism comprising a gear transmission chamber (402) and a crushing motor (403), the gear transmission chamber (402) being fixedly mounted on one side of the top of a concrete crushing device body (1), and two groups of transmission gears that are driven by the crushing roller (401) are meshedly connected inside the gear transmission chamber (402), and the crushing motor (403) is fixedly mounted outside the gear transmission chamber (402), and the output end of the crushing motor (403) is fixedly connected to a group of transmission gears.
7. The concrete crushing device with separation function according to claim 1, characterized in that: The screening plate (5) comprises a screening plate body and a support block (501) fixedly mounted on the inner wall of the screening chamber (102); a screening plate mounting groove penetrating and connected to the screening chamber (102) is provided on the outer side of the concrete crushing device body (1); a connecting plate (502) is fixedly mounted on one end of the screening plate body; two groups of threaded shafts (503) penetrating and connected to the connecting plate (502) are fixedly mounted on the outer side of the concrete crushing device body (1); and a limiting nut (504) for fixing the connecting plate (502) is threadedly connected to the outer end of the threaded shaft (503).
8. The concrete crushing device with separation function according to claim 1, characterized in that: A screening baffle (6) is mounted inside the first discharge port (105), and two groups of connecting grooves (108) rotatably connected to the screening baffle (6) are symmetrically provided on the surface of the concrete crushing device body (1), and two groups of rotating shafts (601) rotatably connected to the connecting grooves (108) are symmetrically provided on the top of the screening baffle (6), and the surfaces of the two groups of rotating shafts (601) are sleeved with torsion springs (602), one end of the torsion spring (602) is fixedly connected to the screening baffle (6), and the other end of the torsion spring (602) is fixed to the connecting groove (108).
Citation Information
Patent Citations
Recycled concrete crushing and separating device
CN219024586U
Cited By
Device for manufacturing concrete raw materials by using waste fan blades
CN119858255A