Control device for integrated machining of foot brake elbow
By designing an automated control device for the foot brake bend of three-wheeled vehicle, the problems of poor nut stability and inconsistent curve of the bend arm in manual processing are solved, and efficient automatic processing of foot brake bend is achieved, which improves yield and output, and reduces the Production cost.
Patent Information
- Application Number
- CN202323270816.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-01
- Publication Date
- 2025-02-21
- Estimated Expiration
- 2033-12-01
AI Technical Summary
During the processing of existing tricycle foot brake bends, the artificial inlay nuts have poor stability and inconsistent curved arm arcs, resulting in high defective products and increased production costs.
Design a control device for integrated processing of foot brake bend pipes, through the PLC control center, hydraulic pump station, air pump, bending cylinder, locking cylinder, nut propulsion cylinder, positioning robot, punching cylinder, machine The combination of hands, cutting devices, feeders and other devices realizes the automated integrated processing of foot brake bend pipes.
It improves the yield rate of foot brake bend pipe, reduces production costs, increases output, and solves the stability and quality problems caused by manual processing.
Smart Images
Figure CN222511540U_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a device for integrated processing of a foot brake bent pipe, in particular to a control device for integrated processing of a foot brake bent pipe. Background Art
[0002] At present, the tricycle foot brake elbow is a tricycle foot brake component. One end of the foot brake elbow is an arc groove during processing, and a nut is embedded at the other end of the bent arm of the foot brake lever. The existing foot brake elbow is manually processed in multiple steps. During the processing of the foot brake elbow, the nut at the other end of the bent arm blank is fixed by manual embedding. The stability of the embedded nut in the blank and its locking fixation is poor. The phenomenon of inconsistent curvature of the foot brake lever bent arm through manual processing often occurs. Due to long-term manual work fatigue, the product has a high defective product or is scrapped, which increases the production cost of the enterprise. In view of the above reasons, a control device for integrated processing of foot brake elbows is proposed. Utility Model Content
[0003] The purpose of the utility model is to overcome the problem that the existing foot brake bend pipe is processed by multiple manual processes separately. During the processing of the foot brake bend pipe, the nut at the other end of the bend arm blank is fixed by manual embedding. The stability of the nut embedded in the blank and its locking fixation is poor. The phenomenon of inconsistent curvature of the foot brake lever bend arm through manual processing often occurs. Due to fatigue from long-term manual work, the product has a high defective product rate or is scrapped, which increases the production cost of the enterprise. Now, through reasonable design, a control device for the integrated processing of the foot brake bend pipe is provided; the control device for the integrated processing of the foot brake bend pipe of the utility model is respectively set to control the hydraulic pump station, air pump, bending cylinder, locking cylinder, nut pushing cylinder, transposition robot, punching and pushing cylinder, robot, cutting device, and feeder through the PLC control center; the PLC control center controls the programming control of the foot brake bend pipe, and the automatic integrated processing is realized, batch processing, unstable quality, can improve the yield of the foot brake bend pipe, reduce production costs, and increase output.
[0004] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a control device for integrated processing of foot brake bend pipes, which is composed of: a control box, a PLC control center, a control panel, a hydraulic pump station, an air pump, a bending cylinder, a locking cylinder, a nut pushing cylinder, a transposition robot, a punching and pushing cylinder, a robot, a cutting device, a feeder, a feeding processing device, and a processing center; a control panel is arranged in the control box, a PLC control center is arranged above the control panel, a hydraulic pump station, an air pump, a cutting device, and a feeder are arranged on one side of the control box, and control circuits are arranged between the PLC control center and the hydraulic pump station, the air pump, the cutting device, and the feeder respectively;
[0005] A bending cylinder, a locking cylinder, and a nut pushing cylinder are arranged above the hydraulic pump station, and hydraulic pipelines are arranged between the hydraulic pump station and the bending cylinder, the locking cylinder, and the nut pushing cylinder respectively;
[0006] A position-changing robot, a punching and pushing cylinder and a robot are arranged above the air pump, and cylinders are arranged in the position-changing robot and the robot respectively. Air pressure pipelines are arranged between the air pump and the position-changing robot, the punching and pushing cylinder and the robot respectively.
[0007] Beneficial effect: The control device for the integrated processing of foot brake bends of the utility model is respectively set to control the hydraulic pump station, air pump, bending cylinder, locking cylinder, nut pushing cylinder, position change robot, punching and pushing cylinder, robot, cutting device and feeder through the PLC control center; the PLC control center is controlled and programmed to control the automated integrated processing of foot brake bends, batch processing and unstable quality can be achieved, the yield of foot brake bends can be improved, production costs can be reduced and output can be increased. BRIEF DESCRIPTION OF THE DRAWINGS
[0008] The utility model is further described below in conjunction with the accompanying drawings:
[0009] Figure 1 It is a schematic diagram of the general assembly structure;
[0010] Figure 2 yes Figure 1 Schematic diagram of the control system and processing device structure;
[0011] Figure 1 , 2 In the middle: control box 1, PLC control center 2, control board 3, hydraulic pump station 4, air pump 5, bending cylinder 6, locking cylinder 7, nut pushing cylinder 8, transposition robot 9, punching and pushing cylinder 10, robot 11, cutting device 12, feeder 13, feeding and processing device 14, machining center 15. DETAILED DESCRIPTION
[0012] The present invention is further described in detail below with reference to the accompanying drawings and specific embodiments:
[0013] A control panel 3 is arranged in the control box 1, a PLC control center 2 is arranged above the control panel 3, a hydraulic pump station 4, an air pump 5, a cutting device 12, and a feeder 13 are arranged on one side of the control box 1, and control circuits are arranged between the PLC control center 2 and the hydraulic pump station 4, the air pump 5, the cutting device 12, and the feeder 13 respectively;
[0014] A bending cylinder 6, a locking cylinder 7, and a nut pushing cylinder 8 are arranged above the hydraulic pump station 4, and hydraulic pipelines are arranged between the hydraulic pump station 4 and the bending cylinder 6, the locking cylinder 7, and the nut pushing cylinder 8 respectively;
[0015] A transposition robot 9, a punching and pushing cylinder 10, and a robot 11 are arranged above the air pump 5, and cylinders are arranged in the transposition robot 9 and the robot 11 respectively. Air pressure pipelines are arranged between the air pump 5 and the transposition robot 9, the punching and pushing cylinder 10, and the robot 11 respectively.
Claims
1. A control device for integrated processing of foot brake pipe bending, comprising: a control box (1), a PLC control center (2), a control panel (3), a hydraulic pump station (4), an air pump (5), a bending cylinder (6), a locking cylinder (7), a nut pushing cylinder (8), a position-changing robot (9), a punching and pushing cylinder (10), a robot (11), a cutting device (12), a feeder (13), a feeding processing device (14), and a processing center (15); characterized in that: A control panel (3) is arranged in the control box (1), a PLC control center (2) is arranged above the control panel (3), a hydraulic pump station (4), an air pump (5), a cutting device (12), and a feeder (13) are arranged on one side of the control box (1), and control circuits are arranged between the PLC control center (2) and the hydraulic pump station (4), the air pump (5), the cutting device (12), and the feeder (13); A bending oil cylinder (6), a locking oil cylinder (7), and a nut pushing oil cylinder (8) are arranged above the hydraulic pump station (4), and hydraulic pipelines are arranged between the hydraulic pump station (4) and the bending oil cylinder (6), the locking oil cylinder (7), and the nut pushing oil cylinder (8); A transposition robot (9), a punching and pushing cylinder (10), and a robot (11) are arranged above the air pump (5); cylinders are arranged in the transposition robot (9) and the robot (11); and air pressure pipelines are arranged between the air pump (5) and the transposition robot (9), the punching and pushing cylinder (10), and the robot (11).