Roller segmented cleaning mechanism of high-rail gantry type barrel plating production line
By designing a drum segment cleaning mechanism of a high-rail gantry-type roller plating production line with a fast opening and closing structure and an electric drive system, the problem of inconvenience in the prior art is solved, and a more efficient cleaning process and a more stable lifting operation are achieved.
Patent Information
- Application Number
- CN202420557495.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-21
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-03-21
AI Technical Summary
The drum segment cleaning mechanism of the existing high-rail gantry-type roller plating production line is not convenient enough when placing and picking up parts, and the connection between the movable door and the roller is cumbersome, which affects working efficiency.
A drum segment cleaning mechanism including a base, a segmented water tank, an electric guide rail, a gantry, an electric slide, a movable door, a connecting block, a fixed block and a movable buckle is designed. Through the fast opening and closing structure and electric drive system, the rapid lifting of the drum and the convenient placement and pick-up of the parts are achieved.
This design realizes the rapid and convenient cleaning process of the roller, improves working efficiency, and is more stable during the lifting process, making it easier to replace the roller.
Smart Images

Figure CN222551524U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of a high-rail gantry type roller plating production line, in particular to a roller segmented cleaning mechanism of a high-rail gantry type roller plating production line. Background Art
[0002] The high-track gantry roller plating production line is a kind of electroplating processing method that deposits various metal or alloy coatings on the surface of parts by indirect conductive means in a rolling state, so as to achieve surface protection, decoration and various functional purposes. Among them, the cleaning of the electroplating gantry line is an important link, and the rollers with parts need to be moved to the corresponding cleaning tank for cleaning.
[0003] According to the search, the existing high-rail gantry roller plating production line's roller segmented cleaning mechanism is not convenient when placing and taking parts. The connection between the movable door and the roller is relatively complicated, and it is not convenient to open it quickly, which consumes more time when placing and taking parts, affecting work efficiency. Therefore, it is not convenient and fast enough and needs to be improved.
[0004] Now, a new type of roller segmented cleaning mechanism for a high-rail gantry roller plating production line is proposed to solve the above-mentioned solution. Utility Model Content
[0005] The utility model aims to provide a drum segmented cleaning mechanism for a high-rail gantry type drum plating production line to solve the problem of inconvenience in placing and taking parts proposed in the above background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a drum segmented cleaning mechanism of a high-rail gantry type drum plating production line, comprising a base and a segmented water tank, the base is provided with a segmented water tank inside, both sides of the top of the base are fixedly connected with electric guide rails, the top of the electric guide rail is provided with a gantry, the bottom end of the gantry is fixedly connected with an electric slide seat, the top of the gantry is provided with a second reserved groove inside, the second reserved groove is longitudinally penetrated by a first movable seat, the bottom end of the first movable seat is fixedly connected with a fixed frame, the bottom end of the fixed frame is provided with a drum body, and the front end of the drum body is provided with a quick opening and closing structure for quickly placing and taking parts;
[0007] The quick opening and closing structure includes a movable door, a connecting block, a fixed block and a movable buckle. The front end of the drum body is movably hinged with the movable door, the two sides of the bottom end of the movable door are fixedly connected with the connecting blocks, the two sides of the bottom end of the front end of the drum body are fixedly connected with the fixed blocks, and the front end of the fixed block is movably connected with the movable buckle.
[0008] Preferably, the connecting block is sleeved on the outside of the movable buckle, and the movable buckle is rotatable at the front end of the fixed block.
[0009] Preferably, the top of the gantry is fixedly connected to a base, the top of the base is fixedly mounted with a first drive motor, and the output end of the first drive motor is fixedly connected with a right-angle gear.
[0010] Preferably, a first reserved groove is provided inside the gantry, the front and rear ends of the first reserved groove are fixedly connected with slide rails, a second movable seat is provided outside the slide rails, and a second drive motor is fixedly installed on one side of the second movable seat.
[0011] Preferably, one side of the slide rail is fixedly connected with a movable groove, one side of the movable groove is provided with a first connecting shaft, the first connecting shaft passes through the inside of one side of the fixed frame, both sides of the drum body are fixedly connected with connecting seats, the connecting seats are clamped on the outside of the first connecting shaft and the second connecting shaft, the front end of the connecting seat is movably connected with a positioning screw, and the drum body is detachable from the first connecting shaft and the second connecting shaft through the positioning screw.
[0012] Preferably, the top end of the first movable seat is fixedly connected to a limiting block, the bottom end of the first movable seat is fixedly connected to a fixing frame, and one side of the first movable seat is meshed with one side of the right-angle gear.
[0013] Preferably, two groups of right-angle gears are provided, and the right-angle gears are symmetrically distributed on both sides of the first movable seat.
[0014] Preferably, the output end of the second driving motor is fixedly connected to a second connecting shaft, and the second connecting shaft passes through the interior of the second movable seat.
[0015] Compared with the prior art, the utility model has the following beneficial effects: the roller segmented cleaning mechanism of the high-rail gantry roller plating production line not only facilitates the rapid placement and retrieval of parts, achieves stability during lifting, but also facilitates the rapid replacement of rollers;
[0016] (1) By providing a drum body, a movable door, a connecting block, a fixed block, and a movable buckle, when opening the movable door, the movable buckle can be screwed, and after being screwed to the same direction as the fixed block, the connecting block can be detached from the outside of the movable buckle, so that the movable door can be quickly opened, and after the parts are put in, it can be closed, and then the movable buckle can be screwed to make it perpendicular to the fixed block, making it more suitable for use;
[0017] (2) By providing a base, a right-angle gear, a first drive motor, a second reserved slot, a limit block, a gantry, a first reserved slot, and a second movable seat on a slide rail, the first drive motor is turned on to drive the right-angle gear to rotate, which can drive the first movable seat on one side to move downward, and at the same time, the second movable seats on both sides will slide on the slide rail, thereby making the lifting process more stable;
[0018] (3) By providing the first connecting shaft, the connecting seat and the positioning screw, when disassembling and replacing the roller body, the positioning screw can be screwed open, and the roller body is lifted upward. At this time, the connecting seat will be separated from the first connecting shaft and the second connecting shaft, so that it can be quickly disassembled and fixed with the positioning screw after replacement. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a front view cross-sectional structural schematic diagram of the utility model;
[0020] Figure 2 It is a side view structural diagram of the connection mode between the movable seat and the slide rail of the utility model;
[0021] Figure 3 This is a front view structural diagram of the connection method between the movable door and the drum body of the utility model;
[0022] Figure 4 It is a side structural schematic diagram of the connection method between the connecting seat and the connecting shaft of the utility model.
[0023] In the figure: 1. base; 2. segmented water tank; 3. electric guide rail; 4. electric slide seat; 5. gantry; 6. first reserved slot; 7. slide rail; 8. movable slot; 9. first connecting shaft; 10. fixed frame; 11. first movable seat; 12. base; 13. right-angle gear; 14. first drive motor; 15. second reserved slot; 16. limit block; 17. drum body; 18. movable door; 19. connecting seat; 20. second movable seat; 21. second drive motor; 22. second connecting shaft; 23. positioning screw; 24. connecting block; 25. fixed block; 26. movable buckle. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] Example 1: Please refer to Figure 1-4A drum segmented cleaning mechanism of a high-rail gantry type drum plating production line comprises a base 1 and a segmented water tank 2, the base 1 is provided with a segmented water tank 2, the base 1 is provided with a segmented water tank 2, the two sides of the top of the base 1 are fixedly connected with electric guide rails 3, the top of the electric guide rails 3 is provided with a gantry 5, the bottom of the gantry 5 is fixedly connected with an electric slide seat 4, the top of the gantry 5 is provided with a second reserved groove 15, the second reserved groove 15 is longitudinally penetrated with a first movable seat 11, the bottom end of the first movable seat 11 is fixedly connected with a fixed frame 10, the bottom end of the fixed frame 10 is provided with a drum body 17, and the front end of the drum body 17 is provided with a quick opening and closing structure for quickly placing and taking parts;
[0026] The quick opening and closing structure includes a movable door 18, a connecting block 24, a fixed block 25 and a movable buckle 26. The front end of the drum body 17 is movably hinged with the movable door 18, the two sides of the bottom end of the movable door 18 are fixedly connected with the connecting block 24, the two sides of the bottom end of the front end of the drum body 17 are fixedly connected with the fixed block 25, and the front end of the fixed block 25 is movably connected with the movable buckle 26;
[0027] The connecting block 24 is sleeved on the outside of the movable buckle 26, and the movable buckle 26 is rotatable at the front end of the fixed block 25;
[0028] Specifically, Figure 1 and Figure 3 As shown, when opening the movable door 18, the movable buckle 26 can be screwed. After being screwed to the same direction as the fixed block 25, the connecting block 24 can be detached from the outside of the movable buckle 26, so that the movable door 18 can be quickly opened. After the parts are put in, it can be closed, and then the movable buckle 26 can be screwed to make it perpendicular to the fixed block 25, making it more suitable for use.
[0029] Embodiment 2: The top of the gantry 5 is fixedly connected to the base 12, the top of the base 12 is fixedly installed with a first drive motor 14, and the output end of the first drive motor 14 is fixedly connected to a right-angle gear 13;
[0030] A first reserved slot 6 is provided inside the gantry 5, a slide rail 7 is fixedly connected to the front and rear ends of the first reserved slot 6, a second movable seat 20 is provided outside the slide rail 7, and a second drive motor 21 is fixedly installed on one side of the second movable seat 20;
[0031] The top end of the first movable seat 11 is fixedly connected to the limiting block 16, the bottom end of the first movable seat 11 is fixedly connected to the fixing frame 10, and one side of the first movable seat 11 is meshed with one side of the right-angle gear 13;
[0032] There are two groups of right-angle gears 13, and the right-angle gears 13 are symmetrically distributed on both sides of the first movable seat 11;
[0033] Specifically, Figure 1 and Figure 3 As shown, the first driving motor 14 is turned on to drive the right-angle gear 13 to rotate, which can drive the first movable seat 11 on one side to move downward, and at the same time, the second movable seats 20 on both sides will slide on the slide rail 7, thereby making the lifting process more stable.
[0034] Embodiment 3: A movable groove 8 is fixedly connected to one side of the slide rail 7, a first connecting shaft 9 is provided on one side of the movable groove 8, the first connecting shaft 9 penetrates the inside of one side of the fixed frame 10, and connecting seats 19 are fixedly connected to both sides of the drum body 17, the connecting seat 19 is clamped on the outside of the first connecting shaft 9 and the second connecting shaft 22, and a positioning screw 23 is movably connected to the front end of the connecting seat 19, and the drum body 17 is detachable from the first connecting shaft 9 and the second connecting shaft 22 through the positioning screw 23;
[0035] The output end of the second driving motor 21 is fixedly connected to the second connecting shaft 22, and the second connecting shaft 22 passes through the interior of the second movable seat 20;
[0036] Specifically, Figure 1 and Figure 4 As shown, when disassembling and replacing the roller body 17, the positioning screw 23 can be screwed open, and the roller body 17 is lifted upward. At this time, the connecting seat 19 will be disengaged from the first connecting shaft 9 and the second connecting shaft 22, so that it can be quickly disassembled and fixed with the positioning screw 23 after replacement.
[0037] Working principle: When the utility model is used, first, when opening the movable door 18, the movable buckle 26 can be screwed. After being screwed to the same direction as the fixed block 25, the connecting block 24 can be detached from the outside of the movable buckle 26, so that the movable door 18 can be quickly opened. After the parts are put in, it is closed again, and the movable buckle 26 is screwed to make it perpendicular to the fixed block 25. After that, the gantry 5 can be moved by using the electric slide rail 7 and the electric slide seat 4, and the first drive motor 14 is turned on to drive the right-angle gear 13 to rotate, which can drive the first movable seat 11 on one side to move downward. At the same time, the second movable seats 20 on both sides will slide on the slide rails 7, making it more stable during the lifting process. When moving to the segmented water tank 2, turn on the second drive motor 21, and use the second connecting shaft 22 to drive the drum body 17 to rotate, so as to facilitate better cleaning. Finally, when disassembling and replacing the drum body 17, the positioning screws 23 can be screwed open, and the drum body 17 is lifted upward. At this time, the connecting seat 19 will be disengaged from the first connecting shaft 9 and the second connecting shaft 22, so that it can be quickly disassembled and fixed with the positioning screws 23 after replacement.
[0038] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-limiting from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A drum segmented cleaning mechanism for a high-rail gantry type drum plating production line, comprising a base (1) and a segmented water tank (2), characterized in that: The base (1) is provided with a segmented water tank (2) inside, the two sides of the top of the base (1) are fixedly connected with electric guide rails (3), the top of the electric guide rails (3) is provided with a gantry (5), the bottom of the gantry (5) is fixedly connected with an electric slide seat (4), the top of the gantry (5) is provided with a second reserved groove (15), the inside of the second reserved groove (15) is provided with a first movable seat (11) running through the inside longitudinally, the bottom end of the first movable seat (11) is fixedly connected with a fixed frame (10), the bottom end of the fixed frame (10) is provided with a roller body (17), and the front end of the roller body (17) is provided with a quick opening and closing structure for quickly placing and taking parts; The quick opening and closing structure comprises a movable door (18), a connecting block (24), a fixed block (25) and a movable buckle (26); the front end of the drum body (17) is movably hinged with the movable door (18); the two sides of the bottom end of the movable door (18) are fixedly connected with the connecting blocks (24); the two sides of the bottom end of the front end of the drum body (17) are fixedly connected with the fixed blocks (25); and the front end of the fixed block (25) is movably connected with the movable buckle (26).
2. The drum segmented cleaning mechanism of the high-rail gantry type drum plating production line according to claim 1 is characterized in that: The connecting block (24) is sleeved on the outside of the movable buckle (26), and the movable buckle (26) is rotatable at the front end of the fixed block (25).
3. The drum segmented cleaning mechanism of the high-rail gantry type drum plating production line according to claim 1 is characterized in that: The top end of the gantry (5) is fixedly connected to a base (12), the top end of the base (12) is fixedly mounted with a first drive motor (14), and the output end of the first drive motor (14) is fixedly connected to a right-angle gear (13).
4. The drum segmented cleaning mechanism of the high-rail gantry type drum plating production line according to claim 1 is characterized in that: A first reserved groove (6) is provided inside the gantry (5), a slide rail (7) is fixedly connected to the front and rear ends of the first reserved groove (6), a second movable seat (20) is provided outside the slide rail (7), and a second drive motor (21) is fixedly mounted on one side of the second movable seat (20).
5. The drum segmented cleaning mechanism of the high-rail gantry type drum plating production line according to claim 4 is characterized in that: A movable groove (8) is fixedly connected to one side of the slide rail (7), a first connecting shaft (9) is arranged on one side of the movable groove (8), the first connecting shaft (9) passes through the inside of one side of the fixed frame (10), connecting seats (19) are fixedly connected to both sides of the roller body (17), the connecting seats (19) are clamped on the outside of the first connecting shaft (9) and the second connecting shaft (22), a positioning screw (23) is movably connected to the front end of the connecting seat (19), and the roller body (17) is detachable from the first connecting shaft (9) and the second connecting shaft (22) via the positioning screw (23).
6. The drum segmented cleaning mechanism of the high-rail gantry type drum plating production line according to claim 3 is characterized by: The top end of the first movable seat (11) is fixedly connected to a limiting block (16), the bottom end of the first movable seat (11) is fixedly connected to a fixed frame (10), and one side of the first movable seat (11) is meshed with one side of a right-angle gear (13).
7. The drum segmented cleaning mechanism of the high-rail gantry type drum plating production line according to claim 3 is characterized by: Two groups of right-angle gears (13) are provided, and the right-angle gears (13) are symmetrically distributed on both sides of the first movable seat (11).
8. The drum segmented cleaning mechanism of the high-rail gantry type drum plating production line according to claim 4 is characterized in that: The output end of the second driving motor (21) is fixedly connected to a second connecting shaft (22), and the second connecting shaft (22) passes through the interior of the second movable seat (20).